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lancer 605 Operation Manual

Cold carbonated dispenser
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Model 605 Cold Carbonated Dispenser
Operation Manual
PN: 28-0732/03
Lancer Corp.
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
Manual PN: 28-0732/03
OCTOBER 20, 2009
600
FOR QUALIFIED INSTALLER ONLY
"Lancer" is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

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  • Page 1 PN: 28-0732/03 Lancer Corp. 6655 Lancer Blvd. San Antonio, Texas 78219 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com Manual PN: 28-0732/03 OCTOBER 20, 2009 FOR QUALIFIED INSTALLER ONLY “Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

  • Page 2: Table Of Contents

    ABOUT THIS MANUAL This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product.
  • Page 3 4. TROUBLESHOOTING......................18-24 5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS..........26 COMPRESSOR DECK ASSEMBLY................26-27 MINIPUMP ASSEMBLY (FIVE FLAVOR, PN 82-3900)..........28-29 FOAM TANK/CABINET ASSEMBLY................30-31 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES..........32-33 CONTROL HOUSING ASSEMBLY (PN 52-3231)...............34 WIRING DIAGRAM, PN 06-3058..................35 6. DISPENSER DISPOSAL......................35...

  • Page 4: Specifications

    MODEL 605 SPECIFICATIONS 13.2” (335 mm) 21.4” (544 mm) 20.6” (523 mm) 27.4” (696 mm) DIMENSIONS WEIGHT CARBONATOR WATER SUPPLY Width: 13.5 in (343 mm) Empty: 125 lbs (56.8 kg) Min filtered water pressure: Depth: 27.5 in (698 mm) Operating: 163 lbs (74.1 kg) 50 PSIG (0.345 MPA)

  • Page 5: Pre-Intallation Checklist

    PRE-INSTALLATION CHECKLIST BEFORE GETTING STARTED Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with carrier.

  • Page 6: Warnings/Cautions

    WARNING/ADVERTENCIA/AVERTISSEMENT The dispenser is for indoor use only. This appliance is intended for use in commercial applications such as restaurants, stores or similar. This unit is not a toy. It should not be used by children or infirm persons without supervision.
  • Page 7 25 PSIG (0.172 MPA). REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS La proprètè da cet ensamable est assurè à I’usine sulvant les spècifications èmis par Lancer . Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil: 1.
  • Page 8 ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/ AVERTISSEMENT ÉLECTRIQUE Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections.
  • Page 9 AUTOMATIC AGITATION/AGITACIÓN AUTOMÁTICA/ Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or foreign objects in the water bath tank. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift. Las unidades están equipadas con un sistema automático de agitación, por lo que se pueden activar repentinamente.

  • Page 10: Installation

    (203 mm) clearance must be maintained over the top of the unit. C. The dispenser may be susceptible to EMC electrical interference. If this occurs, relocate the dispenser to an alternative location. If interference is still present, contact Lancer Technical Support.

  • Page 11: Connecting The Drain

    CONNECTING THE DRAIN A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove. B. Remove the drip tray from the unit and connect the drain tube to the drain fitting located on the back.

  • Page 12: Connecting To Water Supply

    CONNECTING TO WATER SUPPLY NOTE: Adhere to the WATER SUPPLY Warnings/Cautions, Page 9. WARNING IF THE WATER SOURCE EXCEEDS 50 PSIG (0.345 MPA), USE A WATER REGULATOR KIT TO LIMIT WATER PRESSURE TO 50 PSIG (0.345 MPA). FAILURE TO USE A REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF THE DISPENSER.

  • Page 13: Connecting To Bag-In-Box (Bib) Syrup Supply (Units With Built-In Syrup Pumps)

    1.10 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY (UNITS WITH BUILT-IN SYRUP PUMPS) NOTE: Cut the syrup inlet tubing shipped with the installation kit into pieces eight feet (2.4M) long. These lines can be extended up to a maximum of 12 feet (3.7 M). The maximum height of the pumps above the lowest BIB package should not exceed eight feet (2.4M).

  • Page 14: Connection For Plain Water Product

    G. Activate dispensing valve to fill separator syrup tube. NOZZLE (WITH H. Hold a Lancer brix cup under the syrup separator and dispense DIFFUSER INSIDE) water and syrup into cup for four (4) seconds. Divide number of ounces (ml) of water in cup by four (4) to determine water flow rate per second I.

  • Page 15: Adjusting Water To Syrup (Ratio) Brix (Lev®)

    1.17 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV ® A. Hold the Lancer brix cup under the syrup separator and activate valve. Check brix. B. To obtain the proper brix, use screwdriver to adjust syrup flow control (see Figure 2).

  • Page 16: Yearly

    3. DISPENSER CLEANING AND SANITIZATION GENERAL INFORMATION A. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.

  • Page 17: Valve And System Sanitizing

    VALVE AND SYSTEM SANITIZING A. The complete valve and dispenser system must be sanitized during initial installation. Follow the manufacturer’s instructions when scheduling and conducting dispenser sanitizing. The valve may remain on the dispenser during the sanitizing process. B. To purge syrup, shut off water at backblock and hold keypad switch down for five seconds. Syrup will purge for as long as the keypad switch is held down.

  • Page 18: Troubleshooting

    4. TROUBLESHOOTING TROUBLE CAUSE REMEDY 4.1 Miscellanease leakage. A. Gap between parts. A. Tighten appropriate retaining screws B. Damaged or improperly installed B. Replace or adjust appropriate o-rings o-rings or seals or seals 4.2 Insufficient water flow. A. Insufficient incoming supply water A.
  • Page 19 TROUBLE CAUSE REMEDY 4.5 Water only dispensed; no syrup; or A. Water or syrup shutoff on mounting A. Open shutoff fully. syrup only dispensed, no water block not fully open. B. Improper or inadequte water or syrup B. Remove valve from mounting block supply.
  • Page 20 TROUBLE CAUSE REMEDY 4.8 Dispenser does not dispense proper A. Membrane switch configuration is A. Reconfigure membrane switch syrup and/or water from proper nozzle. wrong. following steps in Section 5. B. Tubing is improperly routed from B. Move water and syrup fittings to proper module to nozzles.
  • Page 21 TROUBLE CAUSE REMEDY 4.13 Compressor does not start A. There is a five minute compressor and A. Allow for a five minute delay to lapse. (no hum), condensor fan motor does not condenser fandelay. run and no ice bank. B. Faulty refrigeration relay PCB. B.
  • Page 22 TROUBLE CAUSE REMEDY 4.16 Compressor starts but does not A. Inadequate voltage. A. Measure voltage across common and switch offstart winding (will run for only run terminal on compressor. a few seconds before internal overload switches compressor off). B. Incorrect wiring. B.
  • Page 23 TROUBLE CAUSE REMEDY 4.22 Circuit breaker tripping. A. Pump is shorted. A. Disconnect pump and restore power. If breaker does trip, then pump is OK. If breaker doe not trip, replace pump. B. Refrigeration relay is bad. B. Detect short by disconnecting J10 connector (24VAC input) from PCB.
  • Page 24 TROUBLE CAUSE REMEDY 4.28 Low or no carbonation. A. Low or no CO2. A. Check CO2 supply. Adjust CO2 pressure to 70 PSI (0.483 MPA). B. Excessive water pressure. B. Water regulator should be set at 50 PSI (0.345 MPA) C.
  • Page 25 NOTES...

  • Page 26: Illustrations, Parts Listings, And Wiring Diagrams

    5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS COMPRESSOR DECK ASSEMBLY...
  • Page 27 5.1 COMPRESSOR DECK ASSEMBLY (CONTINUED) Item Part No. Description Item Part No. Description 82-3891 Deck Assy, Comp, 230/50, REF 12-0250 Overload Red 1 REF 12-0026 Relay 30-9872 Plate Assy, Compressor 83-0047 Compressor Assy, 1/4HP, Deck, Red 1 220-240V/50Hz 50-0477 Insulation, Compressor 12-0345 Circuit Breaker, PNL MNT, 5 Deck, Red 1...

  • Page 28: Minipump Assembly (Five Flavor, Pn 82-3900)

    5.2 MINIPUMP ASSEMBLY (FIVE FLAVOR, PN 82-3900)

  • Page 29: Minipump Assembly (Five Flavor, Pn 82-3900)

    5.2 MINIPUMP ASSEMBLY (FIVE FLAVOR, PN 82-3900) (CONTINUED) Item Part No. Description 30-10046 Plate, Pump Sub-Assembly, Red 1 04-0504 Screw, 8 - 18 x 0.375 04-0275 Screw, 8 - 16 x 0.427 05-1687 Body, Cap, Housing, Dampener 01-1483 Elbow Assy, Syrup, 1/4 Barb 02-0089 O-Ring, 2-012, 97-0999 04-0359...

  • Page 30: Foam Tank/Cabinet Assembly

    5.3 FOAM TANK/CABINET ASSEMBLY...

  • Page 31: Foam Tank/Cabinet Assembly

    FOAM TANK/CABINET ASSEMBLY (CONTINUED) Item Part No. Description 23-1461 Bonnet Assy, Red 1 42-0135 Foam Tank Assy, Red 1 30-9866 Wrapper, Main Unit, Red 1 30-9857 Plate, Rear Access, Red 1 30-10046 Plate, Pump Sub-Assembly, Red 1 30-9858 Base, Drip Tray, Red 1 05-2593-01 Drip Tray, No Drain, Red 1 23-1462...

  • Page 32: Carbonator, Water/Syrup Line Assemblies

    CARBONATOR, WATER/SYRUP LINE ASSEMBLIES...
  • Page 33 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES Item Part No. Description 82-3884 Carbonator Assy 02-0096 Washer, Flat Plastic Probe 52-2224/01 Probe Assy, Carb, 600 48-2509 Tube Assy, Syrup #1, Red 1 48-2510 Tube Assy, Syrup #2, Red 1 48-2511 Tube Assy, Syrup #3, Red 1 48-2512 Tube Assy, Syrup #4, Red 1 48-2513...

  • Page 34: Control Housing Assembly (Pn 52-3231)

    5.5 CONTROL HOUSING ASSEMBLY (PN 52-3231) Item Part No. Description 30-5109/02 Housing, Control, Delta 12-0190 Block, Terminal, 16 Pos 04-0477 Scr, 8 - 32 x .375, PH, PH/S 13-0059 Bushing, 2850, Convert 13-0028 Relief, Strain, 7/8 Dia 15-1219 Power Cord Assy, New 52-1423/02 PCB Assy, Series II, EIBC 52-0904...

  • Page 35: Wiring Diagram, Pn 06-3058

    5.6 WIRING DIAGRAM, PN 06-3058 6. DISPENSER DISPOSAL   To prevent possible harm to the environment from improper disposal, recycle the unit by locating an authorized recycler or contact the retailer where the product was purchased. Comply with local regulations regarding disposal of the refrigerant and insulation.
  • Page 36 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...

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