Summary of Contents for Stryker Medical Trauma Series
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Trauma Series 1002 Full–Length X–Ray Stretcher Maintenance Manual For stretchers with serial numbers of 9809030012 and above For Parts or Technical Assistance 800–327–0770...
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Table of Contents Assembly Drawings and Parts Lists (Continued) Base Assembly with Side Control Brakes ..........40, 41 Base Assembly with Uni–Lower Pedal .
Introduction INTRODUCTION This manual is designed to assist you with the maintenance of the 1002 Full–Length X–Ray Stretcher. Read it thoroughly before using the equipment or beginning any maintenance on it. SPECIFICATIONS Maximum Weight Capacity 500 pounds Overall Bed Length \ Width 83 1/2”...
Preventive Maintenance CHECKLIST All fasteners secure (reference all assembly prints) Siderails move and latch properly (page 53 & 54) All casters lock with brake pedal engaged (page 9) Steer function working properly All casters secure and swivel properly Body restraints working properly I.V.
Cleaning Clean Velcro AFTER EACH USE. Saturate Velcro with disinfectant and allow disinfectant to evaporate. (Ap- propriate disinfectant for nylon Velcro should be determined by the hospital.) In general, when used in those concentrations recommended by the manufacturer, either phenolic type or quaternary type disinfectants can be used with Staph–Chek fabrics.
Service Information CASTER ASSEMBLY REPLACEMENT 1. Remove the old caster assembly. 2. Install the replacement caster and caster nut. Tighten the caster nut to 90–105 ft.–lb. with a torque wrench. NOTE A new caster assembly with a 3M patch does not require the application of Loctite at assembly. However, the patch is appropriate for only one installation.
Service Information CASTER COVER INSTALLATION AND REMOVAL Looking through the larger of the two side cut–outs, align cover with axle nut or bolt head, as shown. Double Prongs Push down on the opposite side of the cover until single prong engages with caster horn. Single Prong Top View (Cut–Away) Properly Attached...
Service Information BRAKE CAM REPLACEMENT Brake Cam Part Number 715–201–213 Required Tools: Phillips Screwdriver String or Bungee Cord 3/32” Allen Wrench 1/8” Allen Wrench Procedure: 1. Remove the four Phillips screws holding the base hood to the frame. Lift and support the base hood using string or bungee cord.
Service Information BRAKE ADJUSTMENT Required Tools: 3/32” Hex Allen Wrench Pry Bar Thread ”Locktite” Flat on thread of stud must always be aligned with the set screw. Turn must always be full circle only. BASE SIDE CONTROL PEDAL LINKAGE ADJUSTMENT Required Tools: 3/8”...
Service Information BASE SIDE CONTROL BRAKE/STEER GEAR REPLACEMENT Required Tools: Pliers String or Bungee Cord Floor Jack or Equivalent 1/8” Allen Wrench 5/32” Allen Wrench 3/8” Box End Wrench (2) 9/16” Box End Wrenches 3/16” Punch 1/4” Punch Hammer Procedure: 1.
Service Information JACK REPLACEMENT (WITHOUT COMPRESSION SPRING) Required Tools: 3/8” Wrench 1/2” Socket 1/2” Wrench Needle–Nosed Pliers Replacement Procedure: 1. Apply stretcher brakes. Raise litter to full up. Raise Fowler to full up and raise siderails. 2. Use a 3/8” wrench to remove the bolt in the litter support tube above black bellows on both ends. 3.
Service Information JACK ASSEMBLY TORQUE SPECIFICATION Jack Assembly with Threads Oiled 1. Jack Cap Assembly to Jack Actuator Cylinder 75 to 85 Foot Pounds 2. Jack Actuator Cylinder to Jack Base Assembly 55 to 65 Foot Pounds Jack Base Assembly with Threads Oiled 1.
Service Information CHECKING HYDRAULIC FLUID LEVEL Required Tools: 3/8 Open End Wrench 3/4 Open End Wrench Procedure: WARNING To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning service on the jacks. 1.
Service Information HYDRAULIC VALVE REPLACEMENT Required Tools: 3/8 Open End Wrench Stiff Wire (with bent, pointed end) Small Needle Nose Pliers 3/4 Open End Wrench Torque Wrench (with Ft. Lbs. adjust.) 7/32 Hex Allen Wrench Check Valve Part Number 926–20–153 Replacement of Check Valve WARNING To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning...
Service Information HYDRAULIC VALVE REPLACEMENT (CONTINUED) Replacement of Release Valve WARNING To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning service on the jacks. Lower the jack rod completely to relieve the pressure on the pump piston side of the jack.
Service Information PNEUMATIC FOWLER ADJUSTMENT Required Tools: 5/32” Hex Allen Wrench 1/2” Open End Wrench Adjustment Procedure: 1. Refer to drawings 1002–31–120 (Pneumatic Fowler Assembly, page 50) for parts reference. 2. For easier access, move Fowler to 75 degrees or higher. 3.
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Side Control Base Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 715–1–11 Brake Cushion 1210–201–251 Insert 715–1–61 Caster Brake Weldment 3–47 Hex Hd. Cap Screw 715–1–92 Pump Pedal Shaft 3–62 Hex Hd. Cap Screw 715–201–94 Compression Spring 3–85 Hex Hd.
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Assembly part number 1210–2–210 (reference only) FOOT END HEAD END...
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Assembly part number 1210–2–210 (reference only) FOOT END HEAD END...
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Assembly part number 1210–2–210 (reference only) FOOT END HEAD END...
End Control Base Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 715–1–11 Brake Cushion 1210–201–155 Foot Rel. Pedal, Offset, Lt 715–1–61 Caster Brake Weldment 1210–201–201 Pivot Pin Bracket, Foot End 1 715–201–94 Compression Spring 1210–201–251 Insert 715–1–133 Collar 3–3...
Side Control Pump Pedal Assembly Item Part No. Part Name Qty. 81–44 Bronze Bearing 715–201–126 Slip–On Pedal Pad 715–201–83 Pump Pedal Weldment 26–143 Groove Pin...
716–201–288 Foot End Pump Pedal Assembly Item Part No. Part Name Qty. 26–12 Spring Pin 716–201–14 Foot End Pump Rod 716–1–283 Pump Pivot Housing 715–201–126 Pedal 1210–201–551 Eye Bolt 16–14 Nylock Nut 26–261 Groove Pin...
716–201–292 Head End Pump Pedal Assembly Item Part No. Part Name Qty. 26–12 Spring Pin 716–1–285 Pump Pivot Housing, Hd. End 716–201–14 Head End Pump Rod 715–201–126 Pedal 1210–201–551 Eye Bolt 16–14 Nylock Nut 26–261 Groove Pin...
Base Assembly w/Fifth Wheel Option Assembly part number 1010–260 (reference only) Item Part No. Part Name Qty. 14–79 Nylon Washer 11–13 Washer 27–16 Cotter Pin (page 36) Pivot Rod Assembly 1210–1–145 1210–1–148 Torsion Spring 1210–201–149 Spring Spacer 4–10 Bolt (page 37) Wheel Arm Assembly 1210–1–146 Torsion Spring...
Pivot Rod Assembly Assembly part number 1210–201–2 (reference only) Item Part No. Part Name Qty. 1210–1–143 Pivot Rod 14–79 Nylon Washer 1210–1–144 Roller 28–131 Snap Ring 27–16 Cotter Pin...
715–201–125 Fifth Wheel Arm Assembly Item Part No. Part Name Qty. 1210–201–553 Wheel Arm 1210–1–147 Fifth Wheel 3–31 Hex Hd. Cap Screw 16–12 Nylock Nut...
715–270–400 Jack Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 45–904 O–Ring 388–1–38 Plug 715–1–340 Cap Assembly 715–1–422 Reservoir 390–1–243 Gasket 390–1–244 Gasket 715–1–323 Actuator Cylinder 390–1–238 Gasket, Actuator 715–1–325 Actuator (page 39) Jack Base Assembly 45–14 O–Ring 390–2–139...
Jack Base Assembly Assembly part number 715–370–5 (reference only) Item Part No. Part Name Qty. Item Part No, Part Name Qty. 14–50 Bearing Retainer 715–1–327 Cylinder Wear Ring 38–311 Compression Spring 715–1–328 Piston Wear Ring 45–6 O–Ring 715–1–329 Pump Seal 45–110 O–Ring 715–1–341...
Optional Uni–Lower Pedal Assembly Assembly part number 1210–500 (reference only) Item Part No. Part Name Qty. 715–201–127 Uni–Lowering Pedal 715–1–333 Release Rod Stop Sleeve 25–50 Pop Rivet...
Optional Dual Lowering Pedal Assembly Assembly part number 1210–501 (reference only) Item Part No. Part Name Qty. 715–201–126 Pump Pedal 26–143 Groove Pin...
Side Control Base Labeling Assembly Item Part No. Part Name Qty. 1001–200–1 Base Hood 715–1–134 Bellows 1210–201–335 Red Brake Label 1210–201–336 Green Steer Label 946–201–60 Stryker Logo Label Color Item A Control Item B Control Item C Control Item D Control Litter Bumper Set P/N Label, Head End...
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Department Labels Department Label Part Number Emergency 1010–900–215 PACU 1010–900–220 Transport 1010–900–225 Surgery 1010–900–230 Extended Stay 1010–900–235 Maternity 1010–900–240 Endoscopy 1010–900–245 Radiology 1010–900–250 Nuclear Medicine 1010–900–255 Ambulatory Surgery 1010–900–260 G.I. Lab 1010–900–265 Cath. Lab 1010–900–270 Same Day Surgery 1010–900–275 Cardio. 1010–900–280 Ultrasound 1010–900–285...
End Control Base Labeling Assembly Item Part No. Part Name Qty. 1001–200–1 Hood 715–1–134 Bellows 1210–201–335 Brake Label 1210–201–336 Steer Label 1210–201–337 Head Down Label, Foot End 1210–201–338 Foot Down Label, Foot End 1210–201–339 Head Down Label, Head End 1210–201–340 Foot Down Label, Head End 946–201–6 Stryker Logo Label...
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Litter Assembly Assembly part number 1002–1–10 (reference only) Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1001–1–20 Frame Assembly 1–23 Flat. Csk. Hd. Mach. Scr. 4 938–1–401 Collar 16–28 Nylock Hex Nut 28–23 Retaining Ring 25–115 Pop Rivet 1001–40–12 Foot Board Receptacle...
Litter Assembly Assembly part number 1002–1–10 (reference only) Item Part No. Part Name Qty. Item Part No. Part Name Qty. 23–100 Self–Tapping Screw 1002–1–53 Guide 1010–332–21 Footsection Skin 1–11 Flat Hd. Mach. Screw 381–24–7 Velcro Pile 24.5” 4–24 Soc. Hd. Cap Screw 1002–1–58 Runner 1002–1–61...
Pneumatic Fowler Assembly Assembly part number 1002–31–120 (reference only) Item Part No. Part Name Qty. 1001–1–36 Hole Plug 1002–31–113 Fowler Tube Assembly 1002–31–118 Trip Bar Assembly 1010–231–12 Fowler Skin (page 51) Outer Housing Ass’y, Right (page 51) Outer Housing Ass’y, Left 4–161 Hex Soc.
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Outer Housing Assembly, Right and Left Assembly part number 1210–31–106 (Right) Item Part No. Part Name Qty. 25–144 Semi–Tubular Rivet 1210–31–103 Pivot Tab 1210–31–104 Outer Housing, Right Assembly part number 1210–31–107 (Left) Item Part No. Part Name Qty. 25–144 Semi–Tubular Rivet 1210–31–103 Pivot Tab 1210–31–105...
Siderail to Litter Assembly Assembly part number 1211–20–10 (reference only) HEAD END Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3–78 Hex Hd. Cap Screw 16–36 Nylock Nut 4–161 But. Hd. Cap Screw 37–200 Vinyl Sleeve 4–169 But.
1001–26–11 Glideaway Siderail Assembly, Left Item Part No. Part Name Qty. 1001–26–30 Top Rail, Left 1001–226–42 Upright, Plated, Left (page 55) Ring Spacer Assembly 1010–26–82 Sleeve Bearing 721–26–69 Upright Sleeve 123–20–52 Spindle Plug 25–114 Semi–Tubular Rivet 1001–226–33 Lock Upright Ass’y, Left 1001–226–38 Upright Assembly, Left 1001–26–63...
Siderail Ring Spacer Assembly Assembly part number 1001–26–39 (reference only) Item Part No. Part Name Qty. 4–169 Socket Button Hd. Cap Screw 16–3 Hex Nut 1001–26–32 Ring Spacer...
1001–27–10 Head End Siderail Latch Option Assembly HEAD END Item Part No. Part Name Qty. 1001–27–17 Handle Bracket, Left 1001–27–18 Handle Bracket, Right 1001–27–15 Handle Weldment 1001–27–24 Link, Left 25–79 Pop Rivet 1001–27–19 Link Channel 1001–27–23 Link, Right 11–16 Flat Washer 27–8 Cotter Pin 16–3...
390–25 Standard, Removable I.V. Pole Assembly Item Part No. Part Name Qty. 24–23 Plastic Knob 390–3–53 Double I.V. Ass’y 393–3–43 Tube Assembly...
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Optional 2–Stage I.V. Pole Mounting Assembly Assembly part numbers 1001–81 (Head End, Left) 1001–82 (Foot End, Right) HEAD END, LEFT FOOT END, RIGHT Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 59) I.V. Pole Assembly (page 59) I.V.
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1211–210–10 Optional 2–Stage I.V. Pole Assembly Item Part No. Part Name Qty. 8–31 Soc. Hd. Cap Screw 52–17 Washer 926–400–162 Spacer 1211–110–29 2nd Stage Assembly 1001–259–13 Dampener 1001–259–32 Base Tube 1010–259–16 I.V. Hook (page 60) I.V. Pole Latch...
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1211–110–26 I.V. Pole Latch Assembly Item Part No. Part Name Qty. 1211–110–36 Self–Tapping Screw 28–167 Retaining Ring 31–4 Steel Ball 38–392 Crest–to–Crest Spring 1211–110–20 Washer 1211–110–21 I.V. Latch Locking Pin 1211–110–22 I.V. Latch Guide 1211–210–23 I.V. Latch I.D. Housing 1211–110–24 I.V.
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Optional 3–Stage I.V. Pole Mounting Assembly Assembly part numbers 1001–61 (Head End, Left) 1001–62 (Foot End, Right) HEAD END FOOT END Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 62) I.V. Pole Assembly (page 62) I.V.
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1211–211–10 Optional 3–Stage I.V. Pole Assembly Item Part No. Part Name Qty. 7–4 Truss Hd. Machine Screw 26–6 Roll Pin 52–17 Spacer 1211–110–31 2nd Stage Assembly 926–400–162 Spacer (page 63) 3rd Stage Assembly 1001–161–34 Base Tube Weldment 1010–259–16 I.V. Hook 1010–61–14 Collar (page 60)
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1211–110–32 Optional 3rd Stage Assembly Item Part No. Part Name Qty. 31–21 Ball 38–303 Compression Spring 1010–61–13 Ball Retainer 1010–61–16 Retaining Shaft 1010–61–17 Thumb Knob 1010–61–18 Hand Guard 1211–110–17 1211–110–33 3rd Extension Rod...
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1001–42–10 Optional Head Board/Pushbar Assembly Item Part No. Part Name Qty. 1001–42–15 Headboard Assembly 1001–42–14 Specification Label 1010–50–57 Weight Limit Label 1066–1–80 Sound Bumper 1001–42–25 Channel Weldment, Rt. 1001–42–26 Channel Weldment, Lt. 1001–42–30 Lock Assembly 1001–42–34 Spacer Guide 28–8 Snap Ring 14–46 Nylon Washer 26–12...
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926–40–100 Optional Foot Board/Chartholder Ass’y Assembly part number 926–40–10 (reference only) Item Part No. Part Name Qty. 946–28–11 Chart Holder 946–29–6 Foot Board 1020–30 Optional Upright Oxygen Bottle Holder Ass’y Item Part No. Part Name Qty. 1020–30–11 Upright Bottle Holder 27–12 Cotter Pin 1020–30–17...
1001–55 Optional Heel Stirrup and Support Assembly Assembly part number 1001–55–10 (reference only) Item Part No. Part Name Qty. 3–358 Hex Hd. Cap Screw 11–159 Flat Washer 16–118 Nylock Hex Nut (page 69) Stirrup Support Ass’y, Rt. (page 70) Stirrup Support Ass’y, Lt. (page 71) Stirrup Assembly...
Right Stirrup Support Assembly Assembly part number 1001–55–15 (reference only) Item Part No. Part Name Qty. 14–40 Nylon Flat Washer 24–11 Knob 26–7 Roll Pin 38–171 Compression Spring 650–2–32 Lock Screw Assembly 966–51–19 Wedge Lock, Modified 1001–55–11 Mounting Bracket 1010–55–16 Right Support Tube Ass’y...
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Left Stirrup Support Assembly Assembly part number 1001–55–16 (reference only) Item Part No. Part Name Qty. 14–40 Nylon Flat Washer 24–11 Knob 26–7 Roll Pin 38–171 Compression Spring 650–2–32 Lock Screw Assembly 966–51–19 Wedge Lock, Modified 1001–55–11 Mounting Bracket 1010–55–26 Left Support Tube Ass’y...
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Heel Stirrup Assembly Assembly part number 1010–55–29 (reference only) Item Part No. Part Name Qty. 390–20–13 Stirrup 390–20–9 Stirrup Holder Assembly 1010–55–30 Extension Tube Assembly 24–11 Knob 26–43 Roll Pin 22–8 Drive Screw...
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1010–50–100 Optional Foot Ext./Defib. Tray Assembly Assembly part number 1010–50–210 (reference only) Label Detail Label Detail Item Part No. Part Name Qty. Item Part No. Part Name Qty. 8–49 Socket Hd. Shoulder Bolt 1010–50–50 Knob 14–20 Nylon Washer 1010–50–57 “Max. Weight” Label 14–21 Nylon Washer 1010–50–205...
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926–39 Optional Defibrillator Tray Assembly Assembly part number 926–39–10 (reference only) Item Part No. Part Name Qty. Item Part No. Part Name Qty. 946–39–4 Tray 926–1–82 Label 926–39–16 Crosstube 390–57–12 Long Strap 25–55 Rivet 390–57–13 Short Strap 926–39–9 Cover 946–1–283 Label 18–6 Umbrella Nut...
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1001–70 C–Spine Cassette Holder Assembly Assembly pat number 1001–70–1 (reference only) Item Part No. Part Name Qty. 1010–70–25 I.V. Adaptor 1010–70–18 Specification Label 11–3 Flat Washer 4–91 Soc. Hd. Cap Screw (page 75) Support Pole Assembly (page 76) Storage Bracket Ass’y 16–5 Conelock Nut 3–50...
C–Spine Support Pole Assembly Assembly part number 1010–70–10 (reference only) View A–A Item Part No. Part Name Qty. 1010–70–33 Support Tube Cap 26–6 Roll Pin 1010–70–34 Support Arm Weldment 1010–70–42 Cassette Holder Weldment 1010–70–50 Adjustment Tube Weldment 1010–70–30 Base Tube Weldment 1010–70–45 Knob 25–55...
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C–Spine Storage Bracket Assembly Assembly part number 1010–70–19 (reference only) 6.5” (Ref.) 2” (Ref.) Item Part No. Part Name Qty. 1010–70–20 Storage Bracket Weldment 1010–70–45 Knob 1010–70–23 Storage Label...
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Mattresses and Siderail Pads Mattress, 2” Thick x 26” Wide, Standard ......part # 1059–226–140 Mattress, 3”...
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Warranty Limited Warranty: Stryker Medical Division, a division of Stryker Corporation, warrants to the original purchaser that its products should be free from defects in material and workmanship for a period of one (1) year after date of delivery. Stryker’s obligation under this warranty is expressly limited to supplying replacement parts and labor for, or replacing, at its option, any product which is, in the sole discretion of Stryker, found to be defective.
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Warranty Return Authorization: Merchandise cannot be returned without approval from the Stryker Customer Service Department. An autho- rization number will be provided which must be printed on the returned merchandise. Stryker reserves the right to charge shipping and restocking fees on returned items. SPECIAL, MODIFIED, OR DISCONTINUED ITEMS NOT SUBJECT TO RETURN.
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European Representative Stryker France Phone: 33148632290 BP 50040–95946 Roissy Ch. de Gaulle Fax: 33148632175 Cedex–France 6300 Sprinkle Road, Kalamazoo, MI 49001–9799 (800) 327–0770 DH 9/98 1002–1–149 REV__...
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