Stryker Medical ST104 Maintenance Manual
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Stryker Medical ST104 Maintenance Manual

Transport stretcher
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Ma i n t e n a n c e
Me d i c a l
Ma n u a l
T r a n s p o r t S t r e t c h e r
Mo d e l S T 1 0 4
I mp o r t a n t
I n f o r ma t i o n
F i l e i n y o u r
F o r p a r t so r t e c h n i c a l
m a i n t e n a n c e
a s s i s t a n c ec a l l
r e c o r d s
8 0 03 2 70 7 7 0( o p t i o n2 )

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Summary of Contents for Stryker Medical ST104

  • Page 1 Ma i n t e n a n c e Me d i c a l Ma n u a l T r a n s p o r t S t r e t c h e r Mo d e l S T 1 0 4 I mp o r t a n t I n f o r ma t i o n F i l e i n y o u r...

  • Page 2: Table Of Contents

    Table of Contents Introduction Specifications ................Warning / Caution / Note Definition .
  • Page 3 Table of Contents Assembly Drawings (Continued) Fifth Wheel Assembly ..............16, 17 Base Assembly with Standard Brakes .

  • Page 4: Cover

    Table of Contents Warranty Obtaining Parts and Service ............. . Service Contract Coverage .

  • Page 5: Introduction

    Introduction INTRODUCTION This manual is designed to assist you with the operation of the Model 735 Transport Stretcher. Read it thor- oughly before using the equipment or beginning any maintenance on it. SPECIFICATIONS Maximum Weight Capacity 500 pounds Overall Stretcher Length \ Width 83”...

  • Page 6: Preventative Maintenance

    Preventative maintenance should be performed at a minimum of annually. A preventative maintenance pro- gram should be established for all Stryker Medical equipment. Preventative maintenance may need to be performed more frequently based on the usage level of the product.

  • Page 7: Cleaning

    Cleaning Hand wash all surfaces of the stretcher with warm water and mild detergent. DRY THOROUGHLY. Do not steam clean, pressure wash, hose off or ultrasonically clean. Using these methods of cleaning is not recom- mended and may void this product’s warranty. Suggested cleaners for stretcher surfaces: Quaternary Cleaners (active ingredient −...

  • Page 8: Service Information

    Service Information CASTER COVER INSTALLATION AND REMOVAL Double Prongs Looking through the larger of the two side cut−outs, align the cover with the axle nut or bolt head, as shown. Single Prong Push down on the opposite side of the cover until the single prong engages the caster horn.

  • Page 9: Brake Rod Removal

    Service Information BRAKE ROD REMOVAL Required Tools: Hammer 7/32” Punch String or Bungee Cords 1. Pump the litter up to full height. 2. Lift the base hood and support it from the litter using string or bungee cords. 3. Remove the hex head cap screws connecting the brake rod supports to the base frame. 4.

  • Page 10: Release Pedal Adjustment

    Service Information RELEASE PEDAL ADJUSTMENT 1. Manually disengage the release pedal swivel (item J on page 29) from the release pedal assembly. 2. To increase the release rod engagement with the release valve, turn the release pedal swivel clockwise on the threaded release rod. 3.

  • Page 11: Brake Ring Removal

    Service Information BRAKE RING REMOVAL Required Tools: 9/16” Socket w/Extension 3/8” Drive Ratchet Needle−Nose Pliers String or Bungee Cord 1. Pump the litter up to full height. 2. Lift the base hood and support it from the litter using string or bungee cords. 3.

  • Page 12: Litter Top Removal

    Service Information LITTER TOP REMOVAL Required Tools: 1/2” Socket w/Extension 3/8” Drive Ratchet Standard Screwdriver 1. Using the foot pedal, pump up the litter top to full height. 2. Remove the stretcher mattress 3. Remove the round, black hole plugs from the jack supports at each end of the litter to expose the jack support tube truss head screws.

  • Page 13: Head End Hydraulic Jack Removal

    Service Information HEAD END HYDRAULIC JACK REMOVAL Required Tools: 1/2” Socket w/Extension 3/8” Drive Ratchet 1. Remove the litter top from the stretcher (see page 11). 2. Using a 1/2” socket with extension and a 3/8” drive ratchet, remove the two hex head screws holding the jack base to the stretcher base frame.

  • Page 14: Pneumatic Fowler Adjustment

    Service Information PNEUMATIC FOWLER ADJUSTMENT Required Tools: 5/32” Hex Allen Wrench 1/2” Open End Wrench 1. Refer to the pneumatic Fowler assembly drawing on page 44 for parts reference. 2. For easier access, raise the Fowler to 75_ or higher. 3.

  • Page 15: Quick Reference Replacement Parts List

    Quick Reference Replacement Parts List PART NAME PART NUMBER Caster Assembly (1 complete) ..........0753−010−020 Chartholder .
  • Page 16 0753−006−110 Retractable Fifth Wheel Base Assembly Item Part No. Part Name Qty. 0023−288−000 Hex Washer Hd. Screw (page Fifth Wheel Assembly 0753−006−148 Cam Bearing 0023−305−000 Hex Hd. Cap Screw Return to Table of Contents...

  • Page 17: Fifth Wheel Assembly

    0753−006−130 Fifth Wheel Assembly Return to Table of Contents...
  • Page 18 0753−006−130 Fifth Wheel Assembly Item Part No. Part Name Qty. 0003−083−000 Hex Hd. Cap Screw 0016−035−000 Nylock Hex Nut 0023−288−000 Hex Washer Hd. Screw 0025−050−000 Rivet 0753−006−074 Torsion Spring 0753−006−075 Torsion Spring 0753−006−097 Drive Shaft Bearing 0753−006−106 Dampener 0753−006−108 Thrust Washer 0753−006−115 Bearing 0753−006−120...

  • Page 19: Base Assembly With Standard Brakes

    Base Assembly w/Standard Brakes (Fifth Wheel Base) Assembly part number 0753−003−105 (reference only) Return to Table of Contents...
  • Page 20 Base Assembly w/Standard Brakes (Fifth Wheel Base) Item Part No. Part Name Qty. 0005−044−000 Step Bolt 0011−262−000 Washer 0016−035−000 Nylock Hex Nut 0016−049−000 Nylock Hex Nut 0023−288−000 Hex Washer Hd. Screw 0003−364−000 Hex Washer Hd. Screw 0027−012−000 Hitch Pin 0027−022−000 Rue Ring Cotter 0028−037−000 External Retaining Ring...

  • Page 21: Brake Rod Assembly

    Brake Rod Assembly Assembly part number 0753−003−001 (reference only) Item Part No. Part Name Qty. 0026−067−000 Slotted Spring Pin 0753−003−004 Brake Rod Support (page Drive Link Assembly 0753−003−014 Brake Rod 0753−003−015 Brake Rod Nyliner 0785−003−099 Butterfly “V” Pedal (page Drive Link Assembly 1210−201−335 Red Brake Label 1210−201−336...
  • Page 22 0753−003−010 Drive Link Assembly Item Part No. Part Name Qty. 0753−003−011 Brake Rod Drive Link 0753−003−061 Brake Cam Drive Link 0753−003−098 Flat Hd. Semi−Tubular Rivet 0753−003−102 Brake Cam Return to Table of Contents...
  • Page 23 0753−006−135 Drive Link Assembly Item Part No. Part Name Qty. 0753−003−011 Brake Rod Drive Link 0753−003−098 Semi−Tubular Rivet 0753−006−122 5th Wheel Cam Drive Link 0753−006−147 Fifth Wheel Drive Link Return to Table of Contents...

  • Page 24: Caster Assembly

    0753−010−220 8” Caster Assembly Item Part No. Part Name Qty. 0003−099−000 Hex Hd. Cap Screw 0016−060−000 Centerlock Nut 0753−003−215 Wheel 0753−010−021 Caster Horn w/Bearing Return to Table of Contents...

  • Page 25: Base Assembly With Four−Sided Brakes

    Base Assembly with 4−Sided Brakes Assembly part number 0753−003−120 (reference only) Return to Table of Contents...
  • Page 26 Base Assembly with 4−Sided Brakes Item Part No. Part Name Qty. Item Part No. Part Name Qty. 0005−044−000 Step Bolt 0753−003−066 Clevis Pin 0011−262−000 Washer 0753−003−079 Brake Pin Guide 0016−035−000 Nylock Hex Nut (page Side Brake Rod Ass’y 0016−049−000 Nylock Hex Nut 0753−003−121 Brake Cushion 0023−288−000...

  • Page 27: Brake Rod Assembly

    Brake Rod Assembly, Base with 4−Sided Brakes Assembly part number 0753−003−125 (reference only) Item Part No. Part Name Qty. 0026−067−000 Slotted Spring Pin 0753−003−004 Brake Rod Support (page Drive Link Assembly 0753−003−014 Brake Rod 0753−003−015 Brake Rod Nyliner 0785−003−099 Butterfly “V” Pedal 0753−003−112 Side Control Link (page...

  • Page 28: Side Control Brake Rod Assembly

    Side Control Brake Rod Assembly Assembly part number 0753−003−210 (reference only) Item Part No. Part Name Qty. 0026−067−000 Slotted Spring Pin 0026−340−000 Clevis Pin 0027−020−000 Rue Ring Cotter 0753−003−099 Butterfly “V” Pedal 0753−003−112 Side Control Link 0753−003−117 Rod End Link 0753−003−119 Side Control Brake Rod 0753−003−214...
  • Page 29 Base with Dual Side Hydraulics (Fifth Wheel Base) Assembly part number 0753−005−200 (reference only) HEAD END Insert pump ram into keyhole slot on both ends. Lower pump connecting rod weldment onto pump ram as shown Insert spring hook thru slots in pump pedal Attach other end onto jack tower as shown Return to Table of Contents...
  • Page 30 Base with Dual Side Hydraulics (Fifth Wheel Base) Insert spring hook thru hole in pump connecting rod. Attach other hook to return spring as shown Insert spring hook onto hook on release pedal. Insert other hook onto pump connecting rod as shown. Return to Table of Contents...
  • Page 31 Base with Dual Side Hydraulics (Fifth Wheel Base) See Detail A Insert head end release rod into release valve assembly as shown DETAIL B Insert foot end release rod into release valve assembly as shown DETAIL A See Detail B Item Part No.

  • Page 32: Release Pedal Assembly

    0753−004−101 Release Pedal Assembly Item Part No. Part Name Qty. 0025−079−000 Rivet 0753−004−004 Release Pedal Weldment 0753−004−029 Release Pedal Standoff 0753−004−320 Release Pedal Support 1061−201−127 Short Uni Pedal Return to Table of Contents...

  • Page 33: Pump Pedal Assembly

    0753−005−185 Head End Pump Pedal Assembly Item Part No. Part Name Qty. 0026−343−000 Groove Pin 0715−001−140 Vinyl Tube 0753−005−044 Pump Pedal Bushing 0753−005−180 Head End Pump Pedal Weldment 0753−201−126 Pump Pedal Return to Table of Contents...

  • Page 34: Variable Descent Hydraulic Jack Option

    Variable Descent Jacks Assembly part number 0753−002−180 (reference only) Item Part No. Part Name Qty. 0023−288−000 Hex Washer Hd. Screw 0753−002−170 Variable Descent Jack Assembly 0753−010−007 Reservoir Clamp Return to Table of Contents...

  • Page 35: Jack Base Assembly, Variable Descent Jacks

    Jack Base Assembly, Variable Descent Jack Assembly part number 0753−002−075 (reference only) Item Part No. Part Name Qty. 0046−004−000 O−Ring 0048−021−000 CV Plug 0390−002−134 Conical Compression Spring 0715−001−341 Poppet 0753−002−003 Pump Ram Assembly 0753−002−010 Jack Base 0753−002−019 Valve Filter 0753−002−051 Plug Assembly 0753−002−052 Check Valve Assembly...
  • Page 36 Notes Return to Table of Contents...
  • Page 37 Base Labeling Assembly Assembly part number 0753−010−062 (reference only) Department Label page 38 Specification Label (Serial Number Location) FOOT END HEAD END Item Part No. Part Name Qty. 0753−010−040 Base Hood 1040−010−134 Bellows 0946−201−060 Stryker Logo Label Return to Table of Contents...

  • Page 38: Base Labeling Assembly

    Base Labeling Assembly, 4−Sided Brakes Assembly part number 0753−010−063 (reference only) Department Label page 38 Specification Label (Serial Number Location) FOOT END HEAD END Item Part No. Part Name Qty. 0753−010−040 Base Hood 1040−010−134 Bellows 0946−201−060 Stryker Logo Label 0753−010−018 Brake/Steer Label, Right 0753−010−019 Brake/Steer Label, Left...

  • Page 39: Base Labeling Assembly

    Base Labeling Assembly Color Item D Brake/ Item E Item F Brake/ Item G Litter Set P/N Steer, Foot End Lift/Lower, Left Steer, Head End Lift/Lower, Right Bumper Strip 0753−010−051 0753−010−055 0753−010−017 0753−010−054 1010−700−015 0753−010−120 PURPLE 0753−010−151 0753−010−155 0753−010−170 0753−010−154 1010−700−025 0753−010−121 GREEN...

  • Page 40: Litter Assembly

    Litter Assembly Assembly part number 0721−301−010 (reference only) HEAD END Siderail Latch Assembly Return to Table of Contents...
  • Page 41 Litter Assembly DETAIL A See Detail A HEAD END Return to Table of Contents...
  • Page 42 Litter Assembly Item Part No. Part Name Qty. 0003−359−000 Hex Hd. Cap Screw 0004−135−000 But. Hd. Cap Screw 0004−515−000 But. Hd. Cap Screw 0011−002−000 Washer 0011−360−000 Washer 0016−118−000 Hex Nut 0021−104−000 Set Screw 0007−074−000 Truss Hd. Machine Screw 0025−040−000 Dome Hd. Rivet 0025−079−000 Dome Hd.

  • Page 43: Siderail Assembly

    Siderail Assembly, Right & Left Assembly part numbers − (reference only) 0721−026−096 (Right) 0721−026−097 (Left) (Left Side Shown for 0721−026−097) Item Part No. Part Name Qty. 1010−026−015 Top Rail 1010−026−083 Upright 1010−026−084 Upright, Bent 1010−026−082 Spacer 0025−106−000 Semi−Tubular Rivet 1010−026−010 Round Hole Plug 1010−026−085 Upright, Latch...

  • Page 44: Fowler To Frame Assembly

    Fowler to Frame Assembly Assembly part number 0721−231−110 (reference only) HEAD END Item Part No. Part Name Qty. 0004−182−000 Hex Soc. But. Hd. Cap Screw 0004−183−000 Hex Soc. But. Hd. Cap Screw 0011−179−000 Washer 0014−021−000 Washer 0015−060−000 Hex Jam Nut 0016−116−000 Hex Nut 0016−117−000...

  • Page 45: Pneumatic Fowler Assembly

    Pneumatic Fowler Assembly Assembly part number 0721−231−120 (reference only) Item Part No. Part Name Qty. 0004−135−000 But Hd. Cap Screw 0004−161−000 Hex Soc. But. Hd. Cap Screw 0007−071−000 Truss Hd. Mach. Screw 0015−037−000 Jam Nut 0015−050−000 Hex Nut 0016−118−000 Stover Lock Nut 0021−125−000 Set Screw 0021−126−000...

  • Page 46: Pneumatic Fowler Outer Housing Assembly

    Pneumatic Fowler Outer Housing Assembly Assembly part number 1210−031−106 (Right) Item Part No. Part Name Qty. 0025−144−000 Semi−Tubular Rivet 1210−031−103 Pivot Tab 1210−031−104 Outer Housing, Right Assembly part number 1210−031−107 (Left) Item Part No. Part Name Qty. 0025−144−000 Semi−Tubular Rivet 1210−031−103 Pivot Tab 1210−031−105...

  • Page 47: Foot End Push Handles

    0721−600−010 Optional Foot End Push Handles Item Part No. Part Name Qty. 0003−355−000 Hex Hd. Cap Screw 0003−356−000 Hex Hd. Cap Screw 0016−118−000 Stover Hex Lock Nut 0023−283−000 Phillips Hd. Tapping Screw 0026−114−000 Slotted Spring Pin 0037−059−000 Hole Plug 1010−201−236 Corner Cover, Hole/Slot 1010−201−237 Corner Cover, Hole/Hole...

  • Page 48: Head End Push Handles

    0721−600−020 Optional Head End Push Handles Item Part No. Part Name Qty. 1211−351−010 Push Handle Assembly 1010−254−004 Handle Socket, Left 1010−254−006 Handle Socket, Right 1010−201−237 Corner Cover H.E.L. 1010−201−236 Corner Cover H.E.R. 0003−355−000 Hex Head Cap Screw 0003−356−000 Hex Head Cap Screw 0003−357−000 Hex Head Screw 0026−114−000...

  • Page 49: Push Handle Assembly

    1211−351−010 Push Handle Assembly Item Part No. Part Name Qty. 1010−354−024 Stop Link 1211−151−018 Sleeve Assembly 0026−118−000 Roll Pin Return to Table of Contents...

  • Page 50: Removable I.v. Pole Assembly

    0390−025−022 Standard, Removable IV Pole Assembly Item Part No. Part Name Qty. 0024−023−000 Plastic Knob 0390−003−053 Double IV Ass’y 0393−003−043 Tube Assembly 0004−496−000 Soc. Hd. Cap Screw Return to Table of Contents...

  • Page 51: Stage I.v. Assembly

    721−400−001 Optional 2−Stage I.V. Assembly Assembly part number 0721−280−000 & 0721−281−000 (reference only) HEAD END FOOT END Item Part No. Part Name (page I.V. Pole Assembly 1001−259−103 I.V. Pivot 0016−118−000 Fiberlock Nut 0004−452−000 But. Hd. Cap Screw 0003−356−000 Hex Hd. Cap Screw 0016−116−000 Flexlock Nut 1001−259−042...

  • Page 52: I.v. Pole Latch

    1211−210−010 Optional 2−Stage I.V. Pole Assembly Item Part No. Part Name Qty. 0008−031−000 Soc. Hd. Cap Screw 0052−017−000 Washer 0926−400−162 Spacer 1211−210−029 2nd Stage Assembly 1001−359−013 Dampener 1001−159−028 Base Tube 1010−059−016 I.V. Hook (page I.V. Pole Latch 1001−359−112 Pivot Return to Table of Contents...

  • Page 53: Pole Latch

    1211−210−026 I.V. Pole Latch Assembly Item Part No. Part Name Qty. 0028−167−000 Retaining Ring 0031−004−000 Steel Ball 0038−392−000 Crest−to−Crest Spring 1211−091−034 Release Label 1211−110−018 I.V. Latch Seal 1211−110−020 Washer 1211−110−021 I.V. Latch Locking Pin 1211−110−022 I.V. Latch Guide 1211−110−024 I.V. Latch O.D. Housing 1211−110−035 Washer 1211−110−036...

  • Page 54: Stage I.v. Assembly

    0721−061−000 Optional 3−Stage I.V. Assembly, Head 0721−062−000 Optional 3−Stage I.V. Assembly, Foot FOOT END HEAD END Item Part No. Part Name Qty. (page I.V. Pole Assembly 1001−259−103 I.V. Pivot 0016−118−000 Fiberlock Nut 0004−452−000 But. Hd. Cap Screw 0003−356−000 Hex Hd. Cap Screw 0016−116−000 Flexlock Nut 1001−259−042...
  • Page 55 1211−211−010 Optional 3−Stage I.V. Pole Assembly Item Part No. Part Name Qty. 0007−004−000 Truss Hd. Machine Screw 0026−076−000 Roll Pin 0052−017−000 Spacer 1211−210−031 2nd Stage Assembly 0926−400−162 Spacer (page 3rd Stage Assembly 1001−161−023 Base Tube 1010−059−016 I.V. Hook 1010−061−014 Collar (page I.V.
  • Page 56 3−Stage I.V. Pole 3rd Stage Assembly Assembly part number 1211−110−032 (reference only) NOTE Item F, part number 1010−061−018 is left hand thread. When removing it, turn clockwise to loosen it. Item Part No. Part Name Qty. 0031−021−000 Ball 0038−303−000 Compression Spring 1010−061−013 Ball Retainer 1010−061−016...

  • Page 57: Optional Defibrillator Tray Assembly

    0785−045−200 Optional Defibrillator Tray Assembly Strap Securing Detail Item Part No. Part Name Qty. Item Part No. Part Name Qty. 0002−0044−000 Machine Screw 0785−045−403 Weight Capacity Label 0025−055−000 Rivet 0785−045−204 Tray Support 0029−008−000 Dual Lock 0785−045−207 Tray 0029−010−000 Dual Lock 0785−045−208 Bayonet 0785−045−201...

  • Page 58: Foot Extension/Defibrillator Tray Assembly

    0785−045−400 Foot Extension/Defibrillator Tray Ass’y Item Part No. Part Name Qty. Item Part No. Part Name Qty. 0004−215−000 Button Head Cap Screw 0785−045−405 Cushion 0008−049−000 Shoulder Bolt 0785−045−410 Base Mtg. Weldment 0014−020−000 Washer 0785−045−420 Frame Pivot Weldment 0014−120−000 Washer 0785−045−430 Tray Assembly 0016−028−000 Hex Nut 0785−045−450...

  • Page 59: Foot Board / Chartholder Assembly

    0785−045−500 Foot Board/Chartholder Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 0785−045−402 Push/Pull Label 0785−045−513 Front Footboard 0785−045−501 Footboard Label 0785−045−514 Small Standoff 0785−045−511 Chart Holder Thermoform 0785−045−515 Large Standoff 0785−045−512 Footboard Back 0946−029−010 Support 1020−130−000 Upright Oxygen Bottle Holder Ass’y Item Part No.

  • Page 60: Optional Oxygen Bottle Retainer Assembly

    Optional O Bottle Retainer Assembly Assembly part number 1040−710−095 (reference only) Base Hood Item Part No. Part Name Qty. 1040−010−091 Bottle Retainer 1040−010−092 Scrulok Fastener Return to Table of Contents...

  • Page 61: Mattresses And Siderail Pads

    Mattresses and Siderail Pads Mattress, 3” Thick x 24” Wide, Standard ......part # 1059−324−140 Mattress, 4”...

  • Page 62: Mattresses And Siderail Pads

    Mattresses and Siderail Pads Siderail Pad Set ..........part # 1010−052−000 Return to Table of Contents...

  • Page 63: Service Contract Coverage

    Stryker Medical stretcher products are designed for a 10 year expected service life under normal use, condi- tions, and with appropriate periodic maintenance as described in the maintenance manual for each device.

  • Page 64: Return Authorization

    Claims for any short shipment must be made within thirty (30) days of invoice. International Warranty Clause: This warranty reflects U.S. domestic policy. Warranty outside the U.S. may vary by country. Please contact your local Stryker Medical representative for additional information. Return to Table of Contents...
  • Page 65 European Representative Stryker EMEA RA/QA Director Stryker France ZAC Satolas Green Pusignan Av. De Satolas Green 69881 MEYZIEU Cedex France 3800 E. Centre Ave., Portage, MI 49002 (800) 327−0770 www.stryker.com JH 10/06 0735−009−002 REV D...

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