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Stryker Medical Thermaltek Series Maintenance Manual

Emergency care warming stretcher, pacu warming stretcher
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Thermaltek Series
1030 Emergency Care Warming Stretcher
1530 PACU Warming Stretcher
MAINTENANCE MANUAL
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1–800–327–0770

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Summary of Contents for Stryker Medical Thermaltek Series

  • Page 1 Thermaltek Series 1030 Emergency Care Warming Stretcher 1530 PACU Warming Stretcher MAINTENANCE MANUAL For Parts or Technical Assistance 1–800–327–0770...

  • Page 2: Table Of Contents

    Table of Contents Introduction ................Specifications .
  • Page 3 Table of Contents End Control Base Hood Labeling Assembly ........... Side Control Base Hood Labeling Assembly .

  • Page 4: Introduction

    Introduction INTRODUCTION This manual is designed to assist you with the operation and maintenance of the 1030 Thermaltek Series Emergency Care Stretcher and the 1530 Thermaltek Series PACU Bed. All procedures referring to the stretcher litter maintenance also apply to the 1031 and the 1531 Warming Litters. Read the manual thorough- ly before using the equipment or beginning any maintenance on it.

  • Page 5: Preventative Maintenance

    CAUTION Do not steam clean or hose off the Thermaltek Series Warming Stretcher. Do not immerse any part of the stretcher. Some of the internal parts of the stretcher are electric and may be damaged by exposure to water.

  • Page 6: Pneumatic Fowler Adjustment

    Service Information PNEUMATIC FOWLER ADJUSTMENT Required Tools: 3/32 Hex Allen Wrench 5/8 Open End Wrench 1/8 Hex Allen Wrench Channel Lock Pliers 3/16 Hex Allen Wrench Towel or Cloth 7/16 Open End Wrench Thread ”Locktite” Adjustment Procedure: 1. Refer to drawings 1010–31–90 and 1510–31–25 (Pneumatic Fowler Assembly, page 79). 2.

  • Page 7: Siderail Latch Adjustment

    Service Information SIDERAIL LATCH ADJUSTMENT Required Tools: 1/8 Hex Allen Wrench WARNING The siderail latch adjustment is pre–set at the factory, and there should not normally be a need for readjust- ment. If adjustment must be done it is important to follow the procedure below. If it is not done properly, injury to the patient or user could occur.

  • Page 8: Pedal Linkage Adjustment - Dual Side Control Base

    Service Information PEDAL LINKAGE ADJUSTMENT – DUAL SIDE CONTROL BASE Required Tools: 3/32 Hex Allen Wrench 7/16 Open End Wrench 1/2 Open End Wrench (2) Wooden blocks (10 – 12 inches in length) Adjustment Procedure: 1. Pump the litter up to full height. 2.

  • Page 9: Pedal Linkage Adjustment - Dual End Control Base

    Service Information PEDAL LINKAGE ADJUSTMENT – DUAL END CONTROL BASE Required Tools: 7/16 Open End Wrench 1/2 Open End Wrench (2) Wooden Blocks (10 – 12 inches in length) Adjustment Procedure: 1. Pump the litter up to full height. 2. Lift the base hood, separating the hood from the base frame. Using the wooden blocks, support the base hood.

  • Page 10: Caster Assembly Replacement

    Service Information CASTER ASSEMBLY REPLACEMENT* Required Tools: 1/8 Roll Pin Punch Drill with 1/8 inch Drill Bit Flat Punch (any size larger than 1/8) Hammer Needle Nose Pliers Floor Jack 3/4 Inch Wrench (2) Wooden Blocks (10 – 12 inches in length) 1 Inch Wrench Torque Wrench (w/ Ft.

  • Page 11: Caster Cover Installation And Removal

    Service Information CASTER COVER INSTALLATION AND REMOVAL Looking through the larger of the two side cut–outs, align cover with axle nut or bolt head, as shown. Double Prongs Push down on the opposite side of the cover until single prong engages with caster horn. Single Prong Top View (Cut–Away) Properly Attached...

  • Page 12: Hydraulic System Troubleshooting

    Service Information HYDRAULIC SYSTEM TROUBLESHOOTING NOTE Be sure the pedal linkage has been adjusted properly before beginning service on the jacks (see page 7 or page 8). PROBLEM/SYMPTOM SOLUTION Jack will not raise to full height. Add hydraulic fluid (see p.11). Check for leaks. Jack will not hold in raised position.

  • Page 13: Checking Hydraulic Fluid Level

    Service Information CHECKING HYDRAULIC FLUID LEVEL Required Tools: 3/8 Open End Wrench 3/4 Open End Wrench Procedure: WARNING To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning service on the jacks. 1.

  • Page 14: Jack Descent Rate Adjustment

    Service Information JACK DESCENT RATE ADJUSTMENT Required Tools: Screwdriver (2) Wooden Blocks (10 – 12 inches in length) Adjustment Procedure: 1. Pump the litter up to full height. 2. Lift the base hood, separating the hood from the base frame. Using the wooden blocks, support the base hood.

  • Page 15: Hydraulic Check Valve Replacement

    Service Information HYDRAULIC CHECK VALVE REPLACEMENT Required Tools: 3/8 Open End Wrench Stiff Wire (with bent, pointed end) Small Needle Nose Pliers 3/4 Open End Wrench Torque Wrench (with Ft. Lbs. adjust.) 7/32 Hex Allen Wrench 1/2 Inch Diameter Rod Replacement of Valve #1 WARNING To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning...

  • Page 16: Replacement Of Valve #2

    Service Information HYDRAULIC CHECK VALVE REPLACEMENT (CONT’D) Replacement of Valve #2 WARNING To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning service on the jacks. Lower the jack rod completely to relieve the pressure on the pump piston side of the jack.

  • Page 17: Brake Adjustment

    Service Information BRAKE ADJUSTMENT Required Tools: 3/32” Hex Allen Wrench Pry Bar Thread ”Locktite” BASE LUBRICATION POINTS 1. Lubricate brake adjuster rod around area shown with MPG–2 grease or equivalent. Do not grease area shown.

  • Page 18: Hose Replacement

    Service Information HOSE REPLACEMENT NOTE Refer to assembly drawings 1030–34–60 (page 64), 1530–34–60 (page 65), 1030–1–30 (page 66) or 1530–1–30 (page 67) for part reference. 1. Grasp the hose fitting (AY) and carefully pull downward to disconnect the hose from the foot end skin (F) and the air duct assembly (R).

  • Page 19: Electrical Troubleshooting

    Service Information ELECTRICAL TROUBLESHOOTING Before attempting to diagnose an apparent electrical problem, be sure the power cord is plugged into a prop- erly grounded hospital grade wall receptacle. WARNING After diagnosing the problem, always unplug the power cord from the wall socket before servicing the bed. CONDITION POSSIBLE PROBLEM(S) POSSIBLE SOLUTION(S)
  • Page 20 Service Information ELECTRICAL TROUBLESHOOTING (CONTINUED) CONDITION POSSIBLE PROBLEM(S) POSSIBLE SOLUTION(S) Low alarm sounds (continued) Air duct temperature sensor in- With power cord plugged in and operative. warmer on ”AIR” setting, check voltage across diode D2 on CPU board. Voltage should be be- tween 1.40 and 1.50 Volts DC.

  • Page 21: Static Discharge Precautions

    2 and 3 of the following procedure. Do not place unprotected circuit boards on the floor. All circuit boards to be returned to Stryker Medical should be shipped in the static shielding bags the new boards were shipped in.

  • Page 22: Heater Replacement

    Service Information HEATER REPLACEMENT WARNING Before servicing the Warming Stretcher, unplug the power cord from the wall receptacle. CAUTION Before servicing the Warming Stretcher, properly ground yourself. (See page 19 for static discharge precau- tions). Required Tools: Screwdriver 5/32” Hex Allen Wrench 11/32”...

  • Page 23: Blower/Capacitor Replacement

    Service Information BLOWER/CAPACITOR REPLACEMENT WARNING Before servicing the Warming Stretcher, unplug the power cord from the wall receptacle. CAUTION Before servicing the Warming Stretcher, properly ground yourself. (See page 19 for static discharge precau- tions). Required Tools: Screwdriver 1/8” Hex Allen Wrench 5/32”...

  • Page 24: Power Board Replacement

    Service Information POWER BOARD REPLACEMENT WARNING Before servicing the Warming Stretcher, unplug the power cord from the wall receptacle. CAUTION Before servicing the Warming Stretcher, properly ground yourself. (See page 19 for static discharge precau- tions). Required Tools: Screwdriver 5/32” Hex Allen Wrench 5/16”...

  • Page 25: Heat Sensor Replacement

    Service Information HEAT SENSOR REPLACEMENT WARNING Before servicing the Warming Stretcher, unplug the power cord from the wall receptacle. CAUTION Before servicing the Warming Stretcher, properly ground yourself. (See page 19 for static discharge precau- tions). Required Tools: Screwdriver 11/32” Nut Driver 1/8”...

  • Page 26: Relay Replacement

    Service Information RELAY REPLACEMENT WARNING Before servicing the Warming Stretcher, unplug the power cord from the wall receptacle. CAUTION Before servicing the Warming Stretcher, properly ground yourself. (See page 19 for static discharge precau- tions). Required Tools: Screwdriver 5/64” Hex Allen Wrench 5/32”...

  • Page 27: Fuse Replacement

    Service Information FUSE #1 (1/10A) REPLACEMENT WARNING Before servicing the Warming Stretcher, unplug the power cord from the wall receptacle. CAUTION Before servicing the Warming Stretcher, properly ground yourself. (See page 19 for static discharge precau- tions). Required Tools: Screwdriver 5/32”...

  • Page 28: Filter Replacement

    Service Information FILTER REPLACEMENT Required Tools: Screwdriver Replacement Procedure: NOTE Refer to assembly drawing 1030–33–3, Blower Box Assembly, (page 102 & 103) for parts reference. 1. Using a screwdriver, turn the ”1/4 Turn Fastener” (Z) to open the hinged bottom cover of the blower box assembly.

  • Page 29: Cpu Board Replacement

    Service Information CPU BOARD REPLACEMENT WARNING Before servicing the Warming Stretcher, unplug the power cord from the wall receptacle. CAUTION Before servicing the Warming Stretcher, properly ground yourself. (See page 19 for static discharge precau- tions). Required Tools: 5/16” Nut Driver 11/32”...

  • Page 30: Display Board Replacement

    Service Information DISPLAY BOARD REPLACEMENT WARNING Before servicing the Warming Stretcher, unplug the power cord from the wall receptacle. CAUTION Before servicing the Warming Stretcher, properly ground yourself. (See page 19 for static discharge precau- tions). Required Tools: 5/32” Hex Allen Wrench Small Pliers Replacement Procedure: NOTE...
  • Page 31 Notes...

  • Page 32: Side Control Base Assembly (With Wheels)

    715–1–250 Side Control Base Assembly (with Wheels) Note: Parts and assemblies drawn with broken lines are optional accessories.

  • Page 33: Side Control Base Assembly (With Wheels)

    715–1–250 Side Control Base Assembly (with Wheels) Item Part No. Part Name Qty. 715–1–245 Base Weldment Assembly 38–211 Spring 715–1–158 Caster Nut 715–1–61 Caster Brake Assembly (Page 32) Brake Adjuster Assembly 715–1–231 Brake/Steering Rod Assembly 1000–10–62 Steering Lock Linkage Bar (Page 33) Brake Cam Assembly 715–1–94...

  • Page 34: Brake Adjuster Assembly

    715–1–150 Brake Adjuster Assembly Item Part No. Part Name Qty. 715–1–62 Threaded Stud Assembly 14–4 Nylon Washer 715–1–180 Bearing 28–8 Retaining Ring...

  • Page 35: Brake Cam Assembly

    715–1–213 Brake Cam Assembly Item Part No. Part Name Qty. 715–1–221 Brake Cam 16–59 Fiberlock Nut 8–21 Soc. Hd. Cap Screw 715–1–173 Brake Connecting Link...
  • Page 36 716–1–251 End Control Base Assembly (with Wheels) Note: Parts and assemblies drawn with broken lines are optional accessories.

  • Page 37: End Control Base Assembly (With Wheels)

    716–1–251 End Control Base Assembly (with Wheels) Item Part No. Part Name Qty. 716–1–246 Base Weldment Ass’y 8–17 Soc. Hd. Shoulder Bolt 715–1–158 Caster Nut 715–1–61 Caster Brake Assembly (Page 32) Brake Adjuster Assembly (Page 36) Brake Pedal Ass’y, Ft. End 8–21 Soc.
  • Page 38 716–1–263 Brake Pedal Ass’y, Foot, End Control Base Item Part No. Part Name Qty. 716–1–275 Brake Pedal 716–1–262 Brake Rod Ass’y, Ft. End...
  • Page 39 716–1–269 Brake Pedal Ass’y, Head, End Control Base Item Part No. Part Name Qty. 716–1–275 Brake Pedal 716–1–267 Brake Rod Ass’y, Welded...
  • Page 40 715–2–21 Caster Assembly with Steer Lock Item Part No. Part Name Qty. 700–10–50 Steer Lock Caster Weldment 715–2–25 Caster Wheel 16–60 Hex Nut 3–99 Hex Bolt 3–96 Hex Bolt 1000–59–10 Latch Assembly...
  • Page 41 Caster and Caster Cover Replacement Kits Item Part No. Part Name Qty. 715–2–20 Caster Assembly 715–1–266 Caster Cover, Left 715–1–265 Caster Cover, Right P/N 715–259–400 – Kit to replace 4 standard caster assemblies with necessary hardware – no caster covers. P/N 715–269–400 –...

  • Page 42: Fifth Wheel Assembly

    715–1–25 Fifth Wheel Assembly Item Part No. Part Name Qty. 715–1–339 Fifth Wheel Pivot Assembly 715–1–17 Fifth Wheel Bushing 16–11 Flexlock Nut 715–1–15 Spring 715–1–13 Fifth Wheel Bracket 16–12 Flexlock Nut 390–1–54 Wheel 3–31 Hex Head Cap Screw 3–82 Hex Head Cap Screw...

  • Page 43: Reduced Length Brake/Steer Base Option

    1010–90 Reduced Length Brake/Steer Base Option Steering Lock Linkage Bar p/n 1000–10–62 (Ref.) Fifth Wheel Cam p/n 715–1–161 (Ref.) Collar w/Set Screw p/n 42–20 (Ref.) Item Part No. Part Name Qty. 1010–90–10 Brake Pedal Assembly 1010–90–24 Brake Bar 715–1–165 Actuator Plate Assembly 26–35 Roll Pin 26–13...

  • Page 44: Side Control Base Assembly (With Jacks)

    715–1–260 Side Control Base Assembly (with Jacks)

  • Page 45: Side Control Base Assembly (With Jacks)

    715–1–260 Side Control Base Assembly (with Jacks) Item Part No. Part Name Qty. 29–7 Dual Lock (Page 51) Jack Assembly 715–1–55 Jack Base Mounting Plate 3–62 Hex Hd. Cap Screw 11–3 Flat Washer 16–36 Nylock Hex Nut 715–1–192 Jack Support 3–85 Hex Hd.

  • Page 46: Pedal Base Assembly, Pump

    715–1–108 Pedal Base Assembly, Pump Item Part No. Part Name Qty. 715–1–83 Pedal Ass’y Weldm’t, Pump 715–1–126 Side Control Pedal Pad 81–44 Bearing, Bronze...

  • Page 47: Pedal Base Assembly, Head End, Left

    715–1–109 Pedal Base Assembly, Head End, Left Item Part No. Part Name Qty. 715–1–98 Release Ped. Wldmt., Hd. Lt. 721–40–25 Pedal...

  • Page 48: Pedal Base Assembly, Head End, Right

    715–1–110 Pedal Base Assembly, Head End, Right Item Part No. Part Name Qty. 715–1–97 Release Pedal Weldment 721–40–25 Pedal...
  • Page 49 715–1–135 & 716–1–99 Side Control & End Control Hoods SIDE CONTROL HOOD Item Part No. Part Name Qty. 715–1–153 Hood Spacer 715–1–151 Foam Hood Mount 715–1–176 Oxygen Bottle Retainer 11–16 Washer 25–77 Pop Rivet END CONTROL HOOD Item Part No. Part Name Qty.

  • Page 50: End Control Base Assembly (With Jacks)

    716–1–270 End Control Base Assembly (with Jacks)

  • Page 51: End Control Base Assembly (With Jacks)

    716–1–270 End Control Base Assembly (with Jacks) Item Part No. Part Name Qty. 716–1–293 Rel Pedal, Hd. Lt. & Ft. Rt. 716–1–294 Rel. Pedal, Hd. Rt. & Ft. Lt. (Page 50) Pump Pedal Ass’y, Head 716–1–115 Pump Conn. Rod Ass’y (Page 50) Pump Pedal Ass’y, Foot 15–11...

  • Page 52: Pump Pedal Assembly, Head & Foot

    716–1–292 & 288 Pump Pedal Assembly, Head & Foot Item Part No. Part Name Qty. 716–1–285 Pump Pivot, Head End 26–12 Roll Pin 716–1–290 Pump Ped. Wldmt., Head 721–40–25 Pedal Item Part.No. Part Name Qty. 716–1–283 Pump Pivot, Foot End 26–12 Roll Pin 716–1–289...

  • Page 53: Jack Assembly

    715–1–310 Jack Assembly* Item Part No. Part Name Qty. Item Part No. Part Name Qty. 45–904 O–Ring 45–110 O–Ring 715–1–340 Cap Assembly 388–1–38 Plug 390–1–243 Gasket 715–1–322 Reservoir 715–1–323 Actuator Cylinder 390–1–244 Gasket 715–1–325 Actuator 390–1–238 Gasket, Actuator 45–14 O–Ring (Page 52) Jack Base Assembly 926–20–161...

  • Page 54: Jack Base Assembly, Foot Control

    715–1–300 Jack Base Assembly, Foot Control Item Part No. Part Name Qty. 715–1–312 Base, Machined 715–1–308 Base Plug 715–1–306 28–8 Snap Ring 390–2–176 Washer 38–231 Compression Spring 45–6 O–Ring 715–1–305 Pin Housing 715–1–330 Housing Gasket 715–1–309 Valve Plug 926–20–153 Check Valve 926–20–154 Seal 715–1–318...

  • Page 55: End Control Base Hood Labeling Assembly

    716–1–78 1510–35–20 Brake/Steer Label, Head 716–1–79 1510–35–21 Brake/Steer Label, Foot 741–1–141 1510–35–19 Side Strip Label 1030–1–50 1030–1–50 Thermaltek Series Logo Label 946–1–60 946–1–60 Stryker Logo Label 741–34–18 741–34–18 ”Head Point” Label, Left 741–34–19 741–34–19 ”Head Point” Label, Right 1030–1–60 1030–1–60...

  • Page 56: Side Control Base Hood Labeling Assembly

    946–1–60 Stryker Logo Label 741–34–18 741–34–18 ”Head Point” Label, Left 741–34–19 741–34–19 ”Head Point Label, Right 1030–1–50 1030–1–50 Thermaltek Series Logo Label 1030–1–60 1030–1–60 ”Patent Pending” Label 741–2–13 741–2–9 Right Side Control Label 741–2–14 741–2–10 Right Side Strip Label 741–2–15 741–2–11...
  • Page 57 1030–1–10 Folddown Siderail Litter Assembly...
  • Page 58 p/n 1030–75–3 Display Cable p/n 1030–75–2 CPU Cable...
  • Page 59 1030–1–10 Folddown Siderail Litter Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1030–1–20 Frame Assembly 4–163 Cap Screw 721–26–69 Upright Sleeve 26–57 Roll Pin 3–73 Hex Hd. Cap Screw 2020–1–154 UL Label 16–28 Nylock Hex Nut 11–180 Flat Washer (page 87)
  • Page 60 1030–1–10 Folddown Siderail Litter Assembly 2 RED 3 WHT 4 PUR 5 BLK 6 YEL 7 ORG 8 BLU 9 BRN 10 GRN WIRING DETAIL WIRING DETAIL 7 PIN CONNECTOR 10 PIN CONNECTOR...
  • Page 61 p/n 1030–75–2 CPU Cable p/n 1030–75–23 Power Cable Green – ground Black – hot White – neutral p/n 1030–75–2 CPU Cable p/n 1030–75–3 Display Cable WIRING DIAGRAM...
  • Page 62 1 RED 2 RED 3 WHT 4 PUR 5 BLK 6 YEL 7 ORG 8 BLU 9 BRN WIRING DETAIL 10 GRN 7 PIN CONNECTOR WIRING DETAIL 10 PIN CONNECTOR...
  • Page 63 1530–1–10 Folddown Siderail Litter Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1530–1–20 Frame Assembly 11–2 Flat Washer 721–26–69 Upright Sleeve 25–79 Pop Rivet 1010–54–70 Socket Ass’y, Left 11–14 Washer 16–28 Nylock Hex Nut 1010–32–92 Foley Bag Rack 1010–54–71 Socket Ass’y, Right...
  • Page 64 1010–23–41 & 1510–23–20 Jack Supt. & Trend. Limiter Ass’y 1010–23–41 1510–23–20 Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1010–23–25 Jack Supt. Ass’y, Rt. 1510–23–18 Jack Supt. Ass’y, Rt. 1010–23–30 Jack Supt. Ass’y, Lt. 1510–23–19 Jack Supt. Ass’y, Lt. 16–28 Nylock Nut 16–28...

  • Page 65: Trend Limiter Assembly

    1010–23–34 Trend Limiter Assembly Item Part Name Part No. Qty. 1010–23–35 Limiter Plate Ass’y 4–8 Hex Soc. Machine Screw 15–23 Hex Nut 4–142 Hex Soc. Machine Screw 715–1–114 Limiter Pin Assembly 38–233 Extension Spring 16–16 Fiberlock Nut...

  • Page 66: Foot And Thigh Section Pre-Assembly (1530)

    1030–34–60 Foot and Thigh Section Pre–assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1030–34–25 Thigh Section Ass’y 1030–34–40 Ball Valve Ass’y 1030–34–62 Thigh Section Skin 59–58 Thermostat 1010–34–26 Foot Section Ass’y 1030–34–45 Thermostat Cover 1010–32–60 Pivot Bolt 1030–35–43 Heater Hose...
  • Page 67 1530–34–60 Foot and Thigh Section Pre–assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1530–34–12 Thigh Section Ass’y 1030–34–40 Ball Valve Ass’y 1530–34–62 Thigh Section Skin 59–58 Thermostat 1510–34–13 Foot Section Ass’y 1030–34–45 Thermostat Cover 1010–32–60 Pivot Bolt 1030–35–43 Heater Hose...
  • Page 68 1030–1–30 Hinged Foot Section Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 68) Midsection Preass’y 1030–34–46 Thermostat Screen 7900–1–102 Velcro 38 1/2” 1030–34–40 Ball Valve Ass’y 1030–32–10 Footsection Weldment 59–58 Thermostat 1010–32–60 Pivot Bolt 1030–34–45 Thermostat Cover 16–28...
  • Page 69 1530–1–30 Hinged Foot Section Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 68) Midsection Preass’y 1030–34–46 Thermostat Screen 7900–1–102 Velcro 38 1/2” 1030–34–40 Ball Valve Ass’y 1530–32–10 Footsection Weldment 59–58 Thermostat 1010–32–60 Pivot Bolt 1030–34–45 Thermostat Cover 16–28...

  • Page 70: Midsection Pre-Assembly

    1010–34–38 & 1510–34–60 Midsection Pre–assembly 1010–34–38 1510–34–60 Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1010–34–24 Midsection Ass’y 1510–34–11 Midsection Ass’y 1010–34–61 Midsection Skin 1510–34–61 Midsection Skin 25–103 Pop Rivet 25–103 Pop Rivet...
  • Page 71 1030–34–70 Knee Gatch Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 68) Midsection Preass’y 1010–34–15 Mtg. Brkt. Ass’y (page 64) Foot/Thigh Preass’y 3–78 Hex Hd. Cap Screw 16–28 Nylock Hex Nut (page 71) Knee Gatch Crkscrew 1010–32–60 Pivot Bolt 946–1–65...
  • Page 72 1530–34–70 Knee Gatch Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 68) Midsection Preass’y 1010–34–15 Mtg. Brkt. Ass’y (page 65) Foot/Thigh Preass’y 3–78 Hex Hd. Cap Screw 16–28 Nylock Hex Nut (page 72) Knee Gatch Crkscrew 1010–32–60 Pivot Bolt 946–1–65...
  • Page 73 1030–34–14 Knee Gatch Crankscrew Assembly Item Part No. Part Name Qty. 946–33–18 Crank Disk 958–34–718 Crank Handle 26–45 Roll Pin 26–14 Roll Pin 81–176 Thrust Washer 81–175 Thrust Bearing 81–174 Thrust Washer 938–1–175 Bearing Assembly 938–1–177 Knob 378–24–29 Shoulder Bolt 16–5 Conelock Nut 946–34–25...
  • Page 74 1510–34–14 Knee Gatch Crankscrew Assembly Item Part No. Part Name Qty. 946–33–18 Crank Disk 1510–34–85 Crank Assembly 26–45 Roll Pin 26–14 Roll Pin 81–176 Thrust Washer 81–175 Thrust Bearing 81–174 Thrust Washer 938–1–175 Bearing Assembly 938–1–177 Knob 378–24–29 Shoulder Bolt 16–5 Conelock Nut 946–34–25...
  • Page 75 1030–33–25 Crank Fowler Assembly 1030–1–20 Frame Assembly Item Part No. Part Name Qty. (Page 75) Crk. Fow. Subass’y 8–28 Shoulder Bolt 11–179 Washer 16–28 Lock Nut 8–37 Shoulder Bolt 52–17 Spacer (Page 76) Crankscrew Ass’y 3–79 Hex Hd. Cap Screw 3–73 Hex Hd.
  • Page 76 1510–33–10 Crank Fowler Assembly Item Part No. Part Name (Page 75) Crk. Fow. Subass’y 8–28 Shoulder Bolt 11–179 Washer 16–28 Lock Nut 8–37 Shoulder Bolt 52–17 Spacer (Page 77) Crankscrew Ass’y 3–79 Hex Hd. Cap Screw 3–73 Hex Hd. Cap Screw 1510–33–38 Crk.

  • Page 77: Crank Fowler Subassembly

    1010–33–13 & 1510–33–43 Crank Fowler Subassembly 1010–33–13 1510–33–43 Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1010–31–88 Skin 1510–31–46 Skin 1010–34–27 Fowler Weldment 1510–33–40 Fowler Weldment 25–103 Rivet 25–103 Rivet 1010–54–26 Handle Cover, Rt. 1010–32–66 Hole Plug 1010–32–66 Hole Plug 37–52...
  • Page 78 1030–34–30 Fowler Crankscrew Assembly Item Part No. Part Name Qty. 1010–33–12 Pivot Tube Assembly 958–34–718 Crank Handle 946–33–18 Crank Disc 938–1–177 Knob 16–5 Conelock Nut 378–24–29 Shoulder Bolt 946–33–35 Fowler Screw 26–14 Roll Pin 81–174 Thrust Washer 938–1–175 Bearing Assembly 81–176 Thrust Washer 81–175...
  • Page 79 1510–33–42 Fowler Crankscrew Assembly Item Part No. Part Name 1510–33–12 Pivot Tube Assembly 1510–34–85 Crank Assembly 946–33–18 Crank Disc 938–1–177 Knob 16–5 Conelock Nut 378–24–29 Shoulder Bolt 946–33–35 Fowler Screw 26–14 Roll Pin 81–174 Thrust Washer 938–1–175 Bearing Assembly 81–176 Thrust Washer 81–175 Thrust Bearing...

  • Page 80: Manual Fowler Assembly

    1010–32–61 & 1510–32–61 Manual Fowler Assembly 1010–32–61 1510–32–61 Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1010–32–106 Fowler Weldment 1510–32–66 Fowler Weldment 1010–31–88 Fowler Skin 1510–31–46 Fowler Skin 1010–32–48 Brace Assembly 1510–34–42 Brace Assembly 1010–54–26 Handle Ass’y, Rt. 1010–54–26 Handle Ass’y, Rt.

  • Page 81: Pneumatic Fowler Assembly

    1010–31–90 & 1510–31–25 Pneumatic Fowler Assembly 1010–31–90 1510–31–25 Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1010–31–86 Fowler Weldment 1510–31–39 Fowler Weldment 1010–31–85 Handle Assembly 1510–31–36 Handle Assembly 1510–31–26 Housing 1510–31–26 Housing 1510–31–28 Yoke 1510–31–28 Yoke 946–35–25 Liner 946–35–25...
  • Page 82 1010–31–10 & 1510–31–10 Pneu. Fowler to Frame Ass’y Item Part No. Part Name Qty. 1010–31–77 Gas Cylinder 1010–31–31 Cylinder Mount 16–35 Nylock Hex Nut 14–21 Flat Washer 3–5 Hex Hd. Cap Screw 16–28 Nylock Hex Nut...
  • Page 83 1530–29–19 Short Transfer Board to Frame Assembly Item Part No. Part Name Qty. 38–218 Extension Spring (Page 84) Rt. Trans. System Ass’y (Page 83) Lt. Trans. System Ass’y 15–21 Jam Nut 3–73 Hex Hd. Cap Screw 11–180 Nylon Flat Washer 10–11 Eye Bolt 16–28...

  • Page 84: Long Transfer System To Frame Assembly

    1530–29–5 Long Transfer System to Frame Assembly Item Part No. Part Name Qty. 1010–24–25 Spring Retainer (Page 86) Rt. Trans. System Ass’y (Page 85) Lt. Trans. System Ass’y 15–21 Jam Nut 3–73 Hex Hd. Cap Screw 11–180 Nylon Flat Washer 10–11 Eye Bolt 16–28...

  • Page 85: Short Transfer System Assembly, Left

    1030–32–103 Short Transfer System Assembly, Left Item Part No. Part Name Qty. 1030–32–100 Transfer Board Ass’y 721–24–46 Label 1010–32–98 Pivot 1010–24–22 Connecting Link Ass’y 1010–32–94 Pivot Arm Ass’y, Left 28–93 Retaining Ring 3–50 Hex Hd. Cap Screw 11–224 Nylon Flat Washer 14–21 Nylon Flat Washer 4–156...

  • Page 86: Short Transfer System Assembly, Right

    1030–32–104 Short Transfer System Assembly, Right Item Part No. Part Name Qty. 1030–32–100 Transfer Board Ass’y 721–24–46 Label 1010–32–98 Pivot 1010–24–22 Connecting Link Ass’y 1010–32–96 Pivot Arm Ass’y, Right 28–93 Retaining Ring 3–50 Hex Head Cap Screw 11–224 Nylon Flat Washer 14–21 Nylon Flat Washer 4–156...

  • Page 87: Long Transfer System Assembly, Left

    1530–29–15 Long Transfer System Assembly, Left Item Part No. Part Name Qty. 1530–32–17 Transfer Board Ass’y 721–24–46 Label 1010–32–98 Pivot 1510–29–7 Connecting Link Ass’y 1010–32–94 Pivot Arm Ass’y, Left 28–93 Retaining Ring 3–50 Hex Hd. Cap Screw 11–224 Nylon Flat Washer 14–21 Nylon Flat Washer 4–156...

  • Page 88: Long Transfer System Assembly, Right

    1530–29–14 Long Transfer System Assembly, Right Item Part No. Part Name Qty. 1530–32–18 Transfer Bd. Ass’y 721–24–46 Label 1010–32–98 Pivot 1510–29–6 Connecting Link Ass’y 1010–32–96 Pivot Arm Ass’y, Right 28–93 Retaining Ring 3–50 Hex Hd. Cap Screw 11–224 Nylon Flat Washer 14–21 Nylon Flat Washer 4–156...

  • Page 89: Push Handle Assembly

    1010–1–30 Push Handle Assembly Item Part Name Part No. Qty. 1010–254–18 Sleeve Assembly 1010–254–24 Stop Link 26–10 Roll Pin 1010–254–23 Link Support...

  • Page 90: Siderail Assembly

    1010–26–17 & 1010–26–19 Siderail Assembly Item Part No. Part Name Qty. 1010–26–15 Top Rail 1010–26–83 Upright 1010–26–84 Upright, Bent 1010–26–82 Sleeve Bearing 25–106 Semi–Tubular Rivet 1010–26–10 Round Hole Plug 1010–26–85 Upright, Latch 1010–26–12 Bent Spindle Rest...

  • Page 91: Tethered I.v. Pole Assembly

    1010–22–26 Tethered I.V. Pole Assembly Item Part No. Part Name Qty. 721–47–6 I.V. Holder 721–47–14 Retainer 1010–22–27 Cable Assembly 21–16 Set Screw 1010–22–27 Label...
  • Page 92 1010–22–20 Tethered I.V. to Frame Assembly Item Part No. Part Name Qty. 1010–22–25 Trough Assembly (Page 89) Tethered I.V. Assembly 25–92 Pop Rivet 34–22 Loop Clamp...
  • Page 93 1010–59–10 & 1510–59–10 Permanent I.V. Pole Ass’y 1010–59–10 1510–59–10 Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1010–59–24 Base Tube Ass’y 1510–59–15 Base Tube Ass’y 1010–59–30 Exten. Tube Ass’y 1510–59–13 Exten. Tube Ass’y 1001–59–47 Lock Ring 1001–59–47 Lock Ring 1001–59–46...

  • Page 94: Permanent I.v. Pole To Frame Assembly

    Permanent I.V. Pole to Frame Assembly 1010–80 (Foot) 1010–81 (Head) Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1010–80–11 Spec. Label 1010–81–11 Spec. Label (Page 91) I.V. Pole Ass’y (Page 91) I.V. Pole Ass’y 1010–59–45 I V. Socket Ass’y 1010–59–45 I V.
  • Page 95 1010–81–100 Replacement Perm. I.V. Pole, Head Item Part No. Part Name Qty. 1010–81–11 Spec. Label (Page 91) I.V. Pole Ass’y 1010–59–45 Socket Ass’y 1015–24–35 Retaining Pin 16–28 Nylock Hex Nut 3–50 Hex Hd. Cap Screw 4–163 Button Hd. Cap Screw...
  • Page 96 1010–80–100 Replacement Perm. I.V. Pole, Foot Item Part No. Part Name Qty. 1010–80–11 Spec. Label (Page 91) I.V. Pole Ass’y 1010–59–45 Socket Ass’y 1015–24–35 Retaining Pin 16–28 Nylock Hex Nut 4–161 Button Hd. Cap Screw...

  • Page 97: Replacement Permanent I.v. Pole Assembly (1510)

    Replacement Permanent I.V. Pole Assembly 1510–80–100 (Foot) 1510–81–100 (Head) Item Part No. Part Name Qty. Item Part No. Part Name Qty. 1510–80–11 Spec. Label 1510–81–11 Spec. Label (Page 91) I.V. Pole Ass’y (Page 91) I.V. Pole Ass’y 1010–59–45 I.V. Socket Ass’y 1010–59–45 I.V.

  • Page 98: Footboard/Chartholder

    741–34* Footboard/Chartholder & 1010–30 Bottle Holder Ass’y Item Part No. Part Name Qty. 946–28–11 Chart Holder Head/Foot Board 741–29–18 *Replacement Part Number 741–34–100 Item Part No. Part Name Qty. 1010–30–11 Upright Bottle Holder Cotter Pin 27–12 Nylon Stand–Off 741–30–24 Spec. Label 1010–30–17...

  • Page 99: Stirrup And Support Assembly

    1010–55–10 Stirrup and Support Assembly* Item Part No. Part Name Qty. (Page 98) Rt. Stirrup Support Ass’y (Page 99) Lt. Stirrup Support Ass’y (Page 100) Stirrup Assembly 3–73 Hex Head Cap Screw 3–47 Hex Head Cap Screw 16–28 Nylock Hex Nut 11–158 Flat Washer *Replacement Part Number 1010–55–100...
  • Page 100 1010–55–15 Right Stirrup Support Assembly Item Part No. Part Name Qty. 1010–55–16 Rt. Support Tube Ass’y 1010–55–20 Mounting Bracket 650–2–32 Lock Screw Assembly 966–51–19 Wedge Lock, Modified 38–171 Compression Spring 26–7 Roll Pin 14–40 Nylon Flat Washer 24–11 Knob...
  • Page 101 1010–55–25 Left Stirrup Support Assembly Item Part No. Part Name Qty. 1010–55–26 Left Support Tube Ass’y 1010–55–20 Mounting Bracket 650–2–32 Lock Screw Assembly 966–51–19 Wedge Lock, Modified 38–171 Compression Spring 26–7 Roll Pin 14–40 Nylon Flat Washer 24–11 Knob...
  • Page 102 1010–55–29 Stirrup Assembly Item Part No. Part Name Qty. 390–20–13 Stirrup 390–20–9 Stirrup Holder Assembly 1010–55–30 Extension Tube Assembly 24–11 Knob 26–43 Roll Pin 26–7 Roll Pin...

  • Page 103: Defibrillator Tray Assembly

    741–48–14 Defibrillator Tray Assembly Item Part No. Part Name Qty. 946–39–4 Tray 926–39–16 Crosstube 25–55 Rivet 926–39–9 Cover 18–6 Umbrella Nut 29–8 Dual Lock 29–10 Dual Lock 946–39–3 Support Tube 741–48–12 Label 390–57–12 Long Strap 390–57–13 Short Strap 946–1–283 Label 741–48–20 Holder 2–44...

  • Page 104: C-Spine Cassette Holder Assembly

    1010–70–1 C–Spine Cassette Holder Assembly Item Part No. Part Name Qty. 1010–70–25 I.V. Adaptor 1010–70–18 Specification Label 11–3 Flat Washer 4–91 Soc. Hd. Cap Screw (page 101.2) Support Pole Assembly (page 101.3) Storage Bracket Ass’y 16–5 Conelock Nut 37–55 3–47 Hex Hd.

  • Page 105: C-Spine Support Pole Assembly

    1010–70–10 C–Spine Support Pole Assembly View A–A Item Part No. Part Name Qty. 1010–70–33 Support Tube Cap 26–6 Roll Pin 1010–70–34 Support Arm Weldment 1010–70–42 Cassette Holder Weldment 1010–70–50 Adjustment Tube Weldment 1010–70–30 Base Tube Weldment 1010–70–45 Knob 25–55 Pop Rivet 1010–70–44 Pivot Pin 26–5...

  • Page 106: C-Spine Storage Bracket Assembly

    1010–70–19 C–Spine Storage Bracket Assembly 6.5” (Ref.) 2” (Ref.) Item Part No. Part Name Qty. 1010–70–20 Storage Bracket Weldment 1010–70–45 Knob 1010–70–23 Storage Label 101.3...

  • Page 107: Blower Box Assembly

    1030–33–3 Blower Box Assembly BROWN BLACK BLACK GREEN BLUE THERMOSTAT BLACK CABLE BLUE BROWN HEATER HEAT SENSOR CABLE WIRE STRAP DETAIL POWER BOARD DETAIL...
  • Page 108 1030–33–3 Blower Box Assembly Item Part No. Part Name Qty. Item Part No. Part Name 1030–33–5 Blower Box Wldmt. 16–3 Fiberlock Nut 58–13 Blower Fan Capacitor 4–136 But. Hd. Cap Screw 58–6 Heater 16–42 Nylon Hex Nut 1030–33–15 Blower Box Bottom 1030–75–16 Solid State Relay 1030–33–12...

  • Page 109: Display Box Assembly

    1030–73–1 Display Box Assembly Item Part No. Part Name Qty. 1030–73–7 Bumper Weldment 44–29 Double–Sided Tape 26” 1030–73–10 Display Box 1030–73–16 Lexan 1030–73–17 Display Label 1030–75–15 Display Board 15–6 Finished Hex Nut 58–3 Self–Retaining Spacer 1030–73–19 Display Box Bottom 4–175 Button Head Cap Screw 1030–1–14 Instruction Label...
  • Page 110 6300 Sprinkle Road, Kalamazoo, MI 49001–9799 (800) 327–0770 DH 9/92 1030–1–2 REV__...

This manual is also suitable for:

Thermaltek 1030Thermaltek 1530

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