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Siemens PM330 Hardware Installation Manual

Sinamics g120p power module
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Summary of Contents for Siemens PM330

  • Page 3 SINAMICS Installing/Mounting ___________________ Connecting up, switching on SINAMICS G120P Power Module PM330 ___________________ Service and maintenance ___________________ Technical specifications Hardware Installation Manual ___________________ Fundamental safety technology principles ___________________ Safety functions of PM330 ___________________ Appendix Firmware V4.7 SP10 12/2018 A5E32844552B AF...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    EMC compliant connection ..................... 55 4.7.1 Avoiding electromagnetic interference ..................55 4.7.2 EMC-compliant cabinet design ....................55 4.7.3 Cabinet design ........................56 4.7.4 Cabling ............................ 57 4.7.5 Equipotential bonding ......................59 Switching on ..........................62 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 6 Safe Torque Off (STO) ......................106 7.2.2 Safe Stop 1 (SS1-t, time controlled) ..................107 Safety functions of PM330 ........................109 Technical fundamentals of PM330 Power Module .............. 109 8.1.1 General fundamentals and data ................... 109 8.1.2 PM330 application with safety relay..................110 Safety functions that can be implemented ................
  • Page 7 General requirements ......................121 A.3.2 Stop Category 0 (STO) ......................122 A.3.2.1 SIRIUS 3SK1 with relay outputs, separate power supply for the 3SK1 and PM330 .... 122 A.3.2.2 3SK1 power supply via X9 from the PM330 ................. 124 A.3.2.3 External power supply for 3SK1 and PM330 ................ 125 A.3.3...
  • Page 8 Table of contents Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 9: Basic Safety Instructions

    • Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 10 Contact with live parts can result in death or serious injury. • Wait for 5 minutes before you check that the unit really is in a no-voltage condition and start work. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 11 • If you come closer than around 2 m to such components, switch off any radio devices or mobile phones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. Power Module PM330...
  • Page 12 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 13: Handling Electrostatic Sensitive Devices (Esd)

    – Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring • Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 14: Industrial Security

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
  • Page 15 • Protect files stored on exchangeable storage media from malicious software by with suitable protection measures, e.g. virus scanners. • Protect the drive against unauthorized changes by activating the "Knowhow protection" inverter function. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 16: Residual Risks Of Power Drive Systems

    6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 17: Introduction

    Introduction Power Module - PM330 The PM330 Power Module is a part of the modular family of SINAMICS G120 inverters. PM330 Power Modules have been specifically optimized for driving pumps, fans, blowers and compressors with square-law load characteristic for use in HVAC applications. The Power Module is available with the "internal air cooling"...
  • Page 18 Introduction Figure 2-1 PM330 block diagram Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 19 Note Principle of the precharging circuit SINAMICS PM330 Power Modules include a half-controlled thyristor bridge as rectifier circuit. As a result of the precharging principle with phase control, precharging is only started when all of the enable signals are available and by setting the ON/OFF command (p0840 = 1).
  • Page 20 Introduction Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 21: Installing/Mounting

    The accessories pack required when installing and connecting the device is located behind the cover of the line connection space, see Chapter "Access to power and motor terminals (Page 36)". Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 22 IEC 60529 or NEMA 12. Further measures may be necessary for particularly critical operating conditions. If condensation or conductive pollution can be excluded at the installation site, a lower degree of control cabinet protection is permitted. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 23: Power Losses And Air Cooling Requirements

    4. Ensure that no equipment is mounted that has a negative impact on the cooling air flow. 5. Ensure that the air openings in the Power Modules are free so that the airflow is not obstructed (for the necessary clearances, see Chassis units (Page 26)). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 24 The power losses and the required cooling airflow of the Power Modules are specified in Chapter Specific technical data (Page 87). The values are valid for: ● Rated output current ● 50 Hz output frequency ● 2 kHz pulse frequency Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 25: Mounting The Power Modules

    The adhesive label with danger and warning notes in English and French subsequently shown is included with the converter. • Attach the adhesive label in the appropriate language to the inside of the converter cabinet, where it is clearly visible at all times. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 26 Installing/Mounting 3.3 Mounting the Power Modules Figure 3-2 Adhesive label with danger and warning notes Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 27 The device must not be lifted at an angle because this can damage the housing. Rope spreaders may have to be used. Figure 3-3 Lifting Power Modules Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 28: Chassis Units

    Installing/Mounting 3.3 Mounting the Power Modules 3.3.1 Chassis units Drilling patterns, dimensions and clearances Figure 3-4 Dimension drawing of PM330 frame size GX, view from the side, view from the rear Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 29 Installing/Mounting 3.3 Mounting the Power Modules Figure 3-5 Dimension drawing of PM330 frame size HX, view from the side, view from the rear Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 30 Installing/Mounting 3.3 Mounting the Power Modules Figure 3-6 Dimension drawing of PM330 frame size JX, view from the side, view from the rear Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 31: Control Unit Installation

    Control Unit are covered over. As a consequence, when the converter is operational, the Control Unit can overheat and thus fail. • Do not cover over the cooling openings on the right-hand side of the Control Unit. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 32 Installing/Mounting 3.4 Control Unit installation Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 33: Connecting Up, Switching On

    Ensure that the appropriate circuit breakers or fuses with the specified current rating are connected between the power supply and the drive. The technical data contain information about the circuit breaker and fuses (see Specifications). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 34: Cable Lugs

    The cable lugs can be attached as shown in the following diagram if, at one connection per phase, two cable lugs can be connected. Figure 4-2 2 cable lugs per connection Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 35: Line, Motor And Dc Link Connection

    ⇒ Minimum cross-section of the protective conductor = 16 mm ● Line or motor feeder cable > 35 mm ⇒ Minimum cross-section of the protective conductor = ½ cross-section of the line or motor feeder cable Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 36: Line Connection

    For C3 applications with motor cable lengths in the range >100 m to 150 m an additional basic interference suppression module shall be provided on the line side (available on request). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 37: Motor Connection

    150 m du/dt filter compact 4.2.4 Motor connection Star and delta connection Siemens motors have a diagram inside the terminal box showing both connection meth- ods: • Star connection (Y) • Delta connection (Δ) The motor rating plate provides data about the correct connection.

  • Page 38: Access To Power And Motor Terminals

    2. For frame size GX and HX, release the screw from the cover of the motor connection terminals and remove the cover towards the front. For frame size JX, two screws are located in the cover. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 39 After connecting, the covers of the line and motor terminals must be reinstalled (tightening torque: 6 Nm). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 40 Only use the lower connec- tion points if the upper con- nection points have been assigned. For each phase, ensure the best possible symmetrical distribution of the motor cables. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 41 • Break the cable entry protection out in accordance with the required diameter of the cable in order to ensure degree of protection IP20. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 42: Dc Link Connection

    DC link connection Connecting an external Braking Module PM330 Power Modules permit an external Braking Module to be connected via the DCP and DCN DC link connecting terminals. Characteristic data of the connecting terminals (@ Uline rated 380 V – 480 V / 500 V – 600 V / 690 V): ●...

  • Page 43: Operation On A Non-Grounded Line Supply (It System)

    (IT system) can cause significant damage to the device. • With a non-grounded line supply (IT system) open the connection to the basic interference suppression module. Figure 4-3 Opening the left-hand housing flap Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 44 4. Swivel the connection clip around the axis of rotation of screw towards the left, until ⑥ the connection clip can be fastened using screw ③ ④ ⑥ 5. Tighten the screws with 6 Nm. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 45: Installation Set For Line-Side Cable Connection, Left

    1. Remove the busbar adapter for the cable outlet towards the top Use the 7 screws (incl. PE) again for mounting the installation set. Figure 4-5 Installing the mounting kit, step 1 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 46 Connecting up, switching on 4.4 Installation set for line-side cable connection, left ② 2. Mount the installation set , tightening torque: 50 Nm Figure 4-6 Installing the mounting kit, step 2 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 47 Installing the mounting kit, step 3 ④ 4. The cable entry protection must be broken out corresponding to the diameter of the cable to be introduced. Figure 4-8 Installing the mounting kit, step 4 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 48 1. Remove the busbar adapter for the cable outlet towards the top and the adapter for the ① PE connection towards the top Use the 14 screws (incl. PE) again for mounting the installation set. Figure 4-9 Installing the mounting kit, step 1 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 49 , tightening torque: 50 Nm and ③ the installation set , tightening torque: 6 Nm. ④ Tightening torque for screw : 3 Nm Figure 4-10 Installing the mounting kit, step 2 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 50 Installing the mounting kit, step 3 ⑥ 4. The cable entry protection must be broken out corresponding to the diameter of the cable to be introduced. Figure 4-12 Installing the mounting kit, step 4 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 51: Terminal Strip X9

    • Load at X9:1 and X9:8 together: max. 250 mA continuously short-circuit proof • The output current is taken from the supply at X9, ter- minal 1. Not connected Not connected Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 52 X9 (e.g. with cable ties). If the cables are introduced at the side (at the height of terminal X9), the strain relief must be provided outside the Power Module. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 53: Terminal Block X41 / Switch S41

    4.6 Terminal block X41 / switch S41 Terminal block X41 / switch S41 PM330 Power Modules, from function release (FS) 04 (see type plate), are equipped with the safety subfunction Safe Torque Off. This safety subfunction is controlled via terminal block X41 using digital inputs STO_A (X41:1/2) and STO_B (X41:3/4).

  • Page 54: Terminal Strip X41

    X9 (e.g. with cable ties). If the cables are introduced at the side (at the height of terminal X9), the strain relief must be provided outside the Power Module. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 55: Switch S41

    In this switch position, the inverter can only be operated when both STO inputs, STO_A and STO_B have a high signal level. STO is initiated (wire-break-proof) by deactivating (low signal level) one or both inputs. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 56: Schematic Diagram Of The Safety Relay At X41

    Schematic diagram of the safety relay at X41 Figure 4-14 PM330 with safety relay, sensor and start button Subdivision of the complete safety function into safety subfunctions is shown in the diagram This example shows the safety function "Protection against restart when a protective device is open".

  • Page 57: Emc Compliant Connection

    Additional isolation amplifiers must be used for longer analog signal cables. Sufficient space for connecting the cable shields must be provided, whereby the braided cable shield must be connected to the cabinet ground with excellent electrical conductivity and with a large Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 58: Cabinet Design

    – e.g. converter or line filter – must be connected to the control cabinet frame through a good electrical connection through the largest possible surface area. The most favorable design is to mount these devices and supplementary components on a bare Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 59: Cabling

    ● Spare conductors for signal and data cables must be grounded at both ends to create an additional shielding effect. ● Signal and data cables should enter the cabinet only at one point (e.g. from below). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 60 EMC shield bar or the shield connection option for signal cables. ● Only metal or metallized plug housings should be used for plug-in connections for shielded data cables (e.g. PROFIBUS cables). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 61: Equipotential Bonding

    (≥ 95 mm² / 000 (3/0) (-2) AWG). The shield and the protective ground conductor of the motor cable provide the high- frequency equipotential bonding between the converter and the motor terminal box. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 62 Therefore, connect the protective ground conductor and the cable shield to the motor and to the converter. Figure 4-16 Grounding and high-frequency equipotential bonding measures in the drive system and in the plant Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 63 Connections shown in the following diagram offer a durable, high-frequency equipotential bonding between the motor enclosure, the motor terminal box, the driven load and the EMC rail/busbar. Figure 4-17 Additional high-frequency bonding of the drive system Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 64: Switching On

    – The DC link is now precharged (this takes approx. 4 s). ● Start the inverter depending on the parameter assignment, the inverter pulses must be separately enabled - and the inverter then accelerates the motor up to the selected speed. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 65: Service And Maintenance

    Defective parts must be replaced immediately. Note The actual maintenance intervals depend on the installation and operating conditions. Siemens offers its customers support in the form of service contracts. For further information, contact your Siemens regional office or sales office. Power Module PM330...
  • Page 66 Contact with live parts can result in death or serious injury. • Only open the device after five minutes have elapsed. • Measure the voltage before starting work on the DCP and DCN DC link terminals. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 67: Forming

    Forming function The DC link capacitors are formed using a function in the device firmware. Review the corresponding documentation on this topic (Operating Instructions SINAMICS G120 and G120P with CU230P-2 Control Units). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 68 The date of manufacture is encrypted in positions 3 - 6 of the serial number. Figure 5-2 Code to encrypt the date of manufacture In this example, the date of manufacture is April 21, 2013 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 69: Replacing Fans

    3. Shift the fan unit to the right, from position "2" to position "1" (this is marked on the housing). The connector is simultaneously released. ② 4. Remove the fan unit from the inverter Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 70 Figure 5-3 Fan removal for frame size GX, view from below Installation For re-installation, carry out the above steps in reverse order. Tightening torque for the captive fixing screws: 1.8 Nm. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 71: Fan Replacement For Hx, Jx

    6. Shift the fan unit to the left, from position "2" to position "1" (this is marked on the housing). The connector is released at the same time. ④ 7. Remove the fan unit from the inverter Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 72 Fan removal for frame size HX, view from below (view is similar to frame size JX) Installation For re-installation, carry out the above steps in reverse order. Tightening torque for the captive fixing screws: 1.8 Nm Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 73: Replacing Additional Components

    Service and maintenance 5.4 Replacing additional components Replacing additional components 5.4.1 Opening the device Power Module - device views Power supply board (PSB) Free programmable interface (FPI) Electronics fan Current transformer Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 74 The diagram on the righthand side shows the components that can be replaced. Mounting the covers Covers are mounted in the inverse sequence to their removal. Tightening torque for the cover screws: ① ● : 6 Nm. ② ● : 5 Nm Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 75: Replacing The Psb Module

    To reinstall, perform the above steps in the reverse order. Tightening torque for the PSB module fastening screws: 1.8 Nm Note Carefully insert the plug-in connections and ensure that they are secure. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 76: Replacing The Fpi Module

    Figure 5-6 Replacing the FPI module General information For a PM330 Power Module with function release (FS) lower than "04" even after replacing the FPI module, Safety Integrated is not released. It is not possible to retrofit Functional Safety. Replacement FPI boards are downward compatible.
  • Page 77 To reinstall, perform the above steps in the reverse order. Tightening torque for the FPI module fastening screws: 1.8 Nm Note Carefully insert the plug-in connections and ensure that they are secure. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 78: Replacing The Electronics Fan

    To reinstall, perform the above steps in the reverse order. Tightening torque for the electronics fan fastening screws: 5 Nm Note Carefully insert the plug connections and ensure that they are secure. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 79: Replacing The Current Transformer

    Preparatory steps ● Disconnect the built-in unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. ● Open the device, see Chapter "Opening the device (Page 71)" Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 80 : Frame sizes GX, HX: 7 Nm, frame size JX: 3 Nm ⑪ ● : Frame sizes GX, HX, JX: 1.8 Nm Exceptions: Frame size JX, 400 V: 500 kW, 560 kW: 5 Nm Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 81 DCP busbar and the DCN busbar ⑥ ⑦ 2. Remove the DCP busbar and DCN busbar 3. Then follow the removal steps for the middle current transformer, see above. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 82 To reinstall, perform the above steps in the reverse order. Tightening torques for nuts and screws: ③ ● : 13 Nm ④ ● : 5.5 Nm ⑤ ● : 50 Nm Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 83: Technical Specifications

    Category ZMVV) for min. 480 V or 600 V - and the appropriate current carrying capacity (min. 125 % of the input/output current). For the line connection of converter 6SL3310-1PE3.-..(Power Modules PM330) the power cables must be introduced into the terminal box from the top.

  • Page 84: General Technical Data

    EN 61800-5-1: Class I (with protective conductor system) and Class III (PELV) Cooling method Forced air cooling AF according to EN 60146 Sound pressure level ≤ 74 dB(A) (1 m) Touch protection according to EN 61800-5-1: For the intended purpose Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 85 5 ... 9.1 Hz with 1.5 mm deflection 9.1 ... 200 Hz with 0.5 g 10 cycles/axis. Single sine sweep. Sweep speed 1 octave/min 1 cycle = start frequency... maximum frequency... start frequency = 2 sweeps. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 86 PFH, PFH : Probability of dangerous failures per hour. EN 61800-5-2 mission time TM: Usage time, defined accumulated operating duration of the PDS(SR) over its complete service life. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 87 0.1 % of the total operating duration, without noticeably reducing the converter service life. There is no overload reaction through the thermal monitoring model if the times stated in the diagram are complied with. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 88 • HO base-load output current load cycle according to High Overload. Power with HO base-load output current • HO base-load power Continuous current at the type rating, overload • Rated current I not possible Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 89: Specific Technical Data

    • S < 16 mm² → MS = S • 16 mm² ≤ S ≤ 35 mm² → MS = 16 mm² • S > 35 mm² → MS = 0.5 × S Recommended cross-sections: • MS ≥ S Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 90 Technical specifications 6.2 Specific technical data Table 6- 2 PM330 frame sizes GX, 3-phase 380 … 480 VAC Article No. 6SL3310- 1PE33-0AA0 1PE33-7AA0 1PE34-6AA0 Rated input current - at 380/400 V, 45° C 317 A 375 A 469 A - at 480 V, 45° C...
  • Page 91 When semiconductor fuses are used, they must be mounted in the same higher construction as the inverter. When connecting a Braking Module with rated power 50 kW, P power 200 kW. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 92 Technical specifications 6.2 Specific technical data Table 6- 3 PM330, frame size HX, 3-phase 380 … 480 VAC Article No. 6SL3310- 1PE35-8AA0 1PE36-6AA0 1PE37-4AA0 Rated input current - at 380/400 V, 45° C 597 A 668 A 750 A - at 480 V, 45° C...
  • Page 93 When semiconductor fuses are used, they must be mounted in the same higher construction as the inverter. When connecting a Braking Module with rated power 50 kW, P power 200 kW. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 94 Technical specifications 6.2 Specific technical data Table 6- 4 PM330, frame size JX, 3-phase 380 … 480 VAC Article No. 6SL3310- 1PE38-4AA0 1PE38-8AA0 1PE41-0AA0 Rated input current - at 380/400 V, 45° C 870 A 945 A 1061 A - at 480 V, 45° C...
  • Page 95 When semiconductor fuses are used, they must be mounted in the same higher construction as the inverter. The motor cables must be evenly distributed at both connection chambers. For connection of the Braking Module with rated power of 50 kW, P power of 200 kW. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 96 Technical specifications 6.2 Specific technical data Table 6- 5 PM330, frame size HX, 3-phase 500 … 690 VAC, Part 1 Article No. 6SL3310- 1PG33-7AA0 1PG34-0AA0 1PG34-5AA0 Rated input current - at 500 V, 45 °C 383 A 416 A 471 A - at 600 V, 45 °C...
  • Page 97 Note: If the minimum short-circuit current is not reached, then the tripping time for the fuses increases, and this may re- sult in consequential damage. When semiconductor fuses are used, they must be mounted in the same higher construction as the inverter. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 98 Technical specifications 6.2 Specific technical data Table 6- 6 PM330, frame size HX, 3-phase 500 … 690 VAC, Part 2 Article No. 6SL3310- 1PG35-2AA0 Rated input current - at 500 V, 45 °C 537 A - at 600 V, 45 °C 517 A - at 690 V, 45 °C...
  • Page 99 Note: If the minimum short-circuit current is not reached, then the tripping time for the fuses increases, and this may re- sult in consequential damage. When semiconductor fuses are used, they must be mounted in the same higher construction as the inverter. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 100 Technical specifications 6.2 Specific technical data Table 6- 7 PM330, frame size JX, 3 AC 500 V … 690 V Article No. 6SL3310- 1PG35-8AA0 1PG36-5AA0 1PG37-2AA0 Rated input current - at 500 V, 45 °C 596 A 679 A 753 A - at 600 V, 45 °C...

  • Page 101: Derating Data

    Derating factor of the output current as a function of the ambient temperature in operation Figure 6-3 Derating factor of the output current as a function of the ambient temperature in operation Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 102: Derating As A Function Of The Installation Altitude

    – TN supply systems with grounded star point (no grounded phase conductor) – IT supply systems (operation with a ground fault must be limited to the shortest time possible) Note The connected motors and power components must be considered separately. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 103 Derating of the output current in accordance with the installation altitude with frame size GX Figure 6-5 Derating of the output current as a function of the installation altitudes for frame sizes HX and JX Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 104 1501 ... 2000 100% 100% 100% 100% 100% 2001 ... 2500 100% 100% 100% 100% 2501 ... 3000 100% 100% 100% 100% 3001 ... 3500 100% 100% 100% 3500 ... 4000 100% 100% Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 105: Derating Factor Of The Output Current As A Function Of The Line Voltage

    The values of the rated current refer to a pulse frequency of 2 kHz at 45° C ambient temperature and are reached at any time by the automatic adaptation of the output pulse frequency. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 106: Data Regarding The Power Loss In Partial Load Operation

    6.4 Data regarding the power loss in partial load operation Data regarding the power loss in partial load operation Detailed power loss data for partial load operation (energy efficiency classes) is available in the Internet: Partial load operation (http://support.automation.siemens.com/WW/view/en/94059311). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 107: Fundamental Safety Technology Principles

    Switch off the power supply: Select STO: It is permissible that you switch off the inverter power supply as well. However, switching off the voltage is not required as a risk-reduction measure: Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 108: Standard Safety Functions According To En 61800-5-2

    STO allows personnel to safely work with a protective door open; a classic emergency stop with electromechanical disconnection is not required. The inverter remains connected to the line and can be fully diagnosed. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 109: Safe Stop 1 (Ss1-T, Time Controlled)

    SS1-t can be used wherever the load torque cannot stop the motor in a sufficiently short time as a result of friction - or where there is a safety risk if the drive coasts down (STO). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 110 Fundamental safety technology principles 7.2 Standard safety functions according to EN 61800-5-2 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 111: Safety Functions Of Pm330

    STO_A and STO_B. A low signal at the inputs (STO activated) interrupts the two redundant switch-off signal paths of the PM330 - the torque or force-generating energy fed to the drive. To diagnose these two switch-off signal paths, the two feedback signal contacts FB_A and FB_B are made available at terminal strip X41 to the higher-level "Evaluate"...

  • Page 112: Pm330 Application With Safety Relay

    8.1.2 PM330 application with safety relay Using an appropriate PM330 application with a suitable safety relay (e.g. 3SK1), for the complete safety function, a Safety Integrity Level of 3 (SIL 3) according to EN 61800-5-2 or a Performance Level e (PL e) including Category 4 (Cat. 4) according to EN ISO 13849-1 can be achieved.
  • Page 113 To enable the switch-off signal paths using the external monitoring and control system (e.g. 3SK1), the two feedback signal contacts of the PM330 at terminal strip X41 must be closed.
  • Page 114 STO function, the SS1-t function can also be implemented. In this case the safety relay requests braking along a braking ramp via terminal strip X9 (OFF3), for example; after a delay time has elapsed, it initiates an STO at the PM330. SS1-t: Response and settings...

  • Page 115: Validating/Checking The Safety Function

    To enable the switch-off signal paths using the external monitoring and control system (e.g. 3SK1), the two feedback signal contacts of the PM330 at terminal strip X41 must be closed. Depending on the application, the start button may need to be pressed.

  • Page 116: Diagnostics Test/Online Test

    If brake control is required, see Chapter "Brake control via external relays/controls (Page 114)". PM330 incl. CU230P-2 is not suitable for controlling a brake. Both devices do not have the appropriate signals and have no option of connecting a brake control. Existing contacts have the incorrect logical signal, and in addition are unsuitable from an electrical perspective.

  • Page 117: Appendix

    List Manual Graphic function block dia- German, Control Units grams. English, French, Ital- List of all parameters, alarms CU230P-2 • ian, Spanish, and faults. Russian, Chinese Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 118: Configuring Support

    SINAMICS (www.siemens.com/sinamics-g120) G converters Online catalog (Indus- Ordering data and technical infor- English, German try Mall) mation for all SIEMENS products SIZER The overall configuration tool for English, Ger- You obtain SIZER on a DVD SINAMICS, MICROMASTER and man, Italian,...

  • Page 119: Certificates

    An environment that includes all other establishments which are not connected directly to a public low-voltage line supply. ● Example: industrial and technical areas of buildings fed from a dedicated transformer. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 120: Compliance With Emc Environment And Categories

    ● The Power Modules are not intended for use in Category C1, the first environment. In order to be able to use Power Modules in Category C1 – first environment – the following additional measures must be applied (e.g. filter). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 121 ● For motor cable lengths in the range >100 m to 150 m an additional basic interference suppression module shall be provided on the line side (available on request). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 122: Emc Limit Values In South Korea

    Manual and/or the Configuration Manual "EMC Installation Guidelines". Please note that the final statement on compliance with the standard is given by the respective label attached to the individual unit. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 123: Application Examples For Functional Safety (Sto / Ss1-T)

    General requirements Power supply: The PM330 has an internal 24 V DC supply. This voltage is made available at X9:1/2; an external 24 V DC supply can also be connected here. ● The safety relay can be externally supplied with 24 V DC (see example).

  • Page 124: Stop Category 0 (Sto)

    A.3 Application examples for functional safety (STO / SS1-t) A.3.2 Stop Category 0 (STO) A.3.2.1 SIRIUS 3SK1 with relay outputs, separate power supply for the 3SK1 and PM330 Figure A-1 STO with 3SK1111-xAB30 (3SK1 with relay outputs) Start button Manual reset function (start, acknowledgment), according to ISO 13849-1 depending on the application required, e.g.
  • Page 125 -> 3SK1 and PM330 are supplied by 2 separate voltage sources As a consequence, in the example above, the sensor circuit length is no longer relevant for the PM330. The sensor circuit length is only defined by the restrictions relating to the 3SK1, refer to the 3SK1 equipment manual.

  • Page 126: 3Sk1 Power Supply Via X9 From The Pm330

    Information about the application example ● The 3SK1 is supplied with 24 V DC via the -X9:1/2 terminal strip ● The control of the PM330 is supplied from the integrated power supply. -> parasitic voltages can occur and/or faults and disturbances can be coupled-in.

  • Page 127: External Power Supply For 3Sk1 And Pm330

    Information about the application example ● The 3SK1 is externally supplied with 24 V DC through an SELV/PELV power source. ● The PM330 control is externally supplied with 24 V DC through an SELV/PELV power source. -> parasitic voltages can occur and/or faults and disturbances can be coupled-in.

  • Page 128: Stop Category 1 (Ss1-T)

    Emergency Stop, protective devices with rear access etc. General requirements See "General requirements (Page 121)". Align the OFF3 ramp time with the SS1-t monitoring time of the 3SK1 (the monitoring time should be longer than the ramp time). Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 129 – An STO is not available at any STO input-> STO_A and STO_B have a 1 signal Display on the 3SK1121: The 3SK1121 has 2 LEDs to display the operating state, see the 3SK1121 documentation. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 130: F-Plc

    The F-PLC must be externally supplied (max. 250 mA is generally not sufficient for an F- PLC). Note When using digital outputs, parasitic voltages can occur and external noise and disturbances can be coupled-in. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 131 – An STO is not available at any STO input-> STO_A and STO_B have a 1 signal Display at the F-PLC: Refer to the corresponding documentation for the display of the operating state at the F-PLC. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 132: Troubleshooting Examples

    ● Fault in the 3SK1 feedback circuit – At least 1 switch-off signal path of the PM330 is still active (at least 1 of the two STO inputs has a high signal), e.g. cross-circuit fault in the 3SK1 enable circuit ●...
  • Page 133 – LED 4 SF flashes red-> time monitoring for two-handed start violated ● LED 3 IN flashes yellow – LED 4 SF flashes red -> short-circuit T1/T2 with respect to ground or 24 V Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 134 ● PM330 fault – PM330 power supply missing -> establish the power supply – One or two of the STO inputs of the PM330 has a high signal, e.g. as a result of short circuit or cross circuit fault in the wiring –...
  • Page 135 ● LED 3 IN is OFF -> switch-on conditions not met ● LED 4 SF flashes red -> fault Possible causes: ● START button was pressed too long or has a short-circuit Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 136: Acceptance Test/Configuration Test

    ● If you can carry out the acceptance test without the trace function, there is no need to use the trace. ● After the acceptance test of the inverter's safety functions, you must also check whether the safety-related functions in the machine or system are functioning correctly. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 137: Acceptance Test Sto

    LED (3) IN = green-> 3SK1 switch-on (close) conditions satisfied • – Input circuit closed – Feedback circuit closed – Start button where necessary actuated LED (4) SF = OFF • Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 138 LED (3) IN = green-> 3SK1 switch-on (close) conditions satisfied • – Input circuit closed – Feedback circuit closed – Start button where necessary actuated LED (4) SF = OFF • Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 139: Ss1-T Acceptance Test

    LED (3) IN = green-> 3SK1 switch-on (close) conditions satisfied • – Input circuit closed – Feedback circuit closed – Start button where necessary actuated LED (4) SF = OFF • Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 140 LED (3) IN = green-> 3SK1 switch-on (close) conditions satisfied • – Input circuit closed – Feedback circuit closed – Start button where necessary actuated LED (4) SF = OFF • Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 141: Documentation Of The Acceptance Test

    Operating mode Safety equipment Drive Selected safety function Checked … … … … … … … … Example: Operation Protective door closed Protective door open SS1-t (braking in 2 seconds) Emergency Stop button active Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 142 This confirms that the tests and checks have been carried out properly. Date Name Company/dept. Signature … … … … Machine manufacturer This confirms that the settings documented above are correct. Date Name Company/dept. Signature … … … … Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 143: Environmental Compatibility

    For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and electronic devices and dispose of the device in accordance with the regulations in your country. Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 144: Abbreviations

    Appendix A.6 Abbreviations Abbreviations Abbreviation State 3SK1 Siemens 3SK1 safety relay is used as external monitoring and control system 3SK2 Siemens 3SK2 parameterizable safety relay is used as external monitoring and control system Alternating current Communauté Européenne Control Unit DC current...
  • Page 145 Appendix A.6 Abbreviations Abbreviation State EN 61800-5-2 mission time TM: Usage time, defined accumulated operating duration of the PDS(SR) over its complete service life. Variable torque parallel Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 146 Appendix A.6 Abbreviations Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

  • Page 147: Index

    Forming the capacitors, 65 Operating ranges, 85 Operation on a non-grounded system, 41 Overview Manuals, 115 General rules for protecting against environmental effects, 20 Getting Started, 115 Partial load operation, 104 Partition, 22 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...
  • Page 148 Acceptance test, 137 Standards EN 61800-3, 117 EN 61800-3:2004, 117 Star/delta connection, 35 STO (Safe Torque Off) Acceptance test, 135 Support, 116 Technical data General, 82 UL-compliant installation, 81 Ungrounded system, 41 Power Module PM330 Hardware Installation Manual, 12/2018, A5E32844552B AF...

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