Related Manuals for Signode BXT3-13
Summary of Contents for Signode BXT3-13
- Page 1 Service manual BXT3-13 BXT3-16 BXT3-19 Battery-operated hand tool for plastic strapping V 07.17...
- Page 2 Validity: ● BXT3-13 from series no A/17020001 ● BXT3-16 from series no B/17020001 ● BXT3-19 from series no C/17020001 Manufacturer Signode c/o Signode Industrial Group GmbH Orgapack Packaging Technology Silbernstrasse 14 Postfach 595 8953 Dietikon 1, SWITZERLAND www.sigpse.com Changes: Version...
-
Page 3: Table Of Contents
Housing parts Wiring components and switches Mechanical components Motor Rocker lever Wrap spring clutch unit Tensioning system Gear 5.10 Blocking of the welding mechanism 5.11 Wiring Electric diagram Firmware-update Product information Contact V 07.17 3 von 37 Service Manual BXT3-13/16/19 ENGLISH... -
Page 4: General Information
A current version of the operating instructions and the document «Parts lists & Exploded drawings“ as well as the respective product informations are a fundamental component of this manual and must also be observed. 4 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19... -
Page 5: Periodic Maintenance
► Press the «Welding time“ button (1) and hold it for two seconds. ► Raise the rocker lever. Now the number of cycles (2) is displayed at the top of the display. V 07.17 Service Manual BXT3-13/16/19 5 von 37 ENGLISH... -
Page 8: Maintenance Table
Ball guides on the welding shoe, eccentric shaft, knife High-pressure resistant adhesive 25,000 cycles (see guide lubricant oil, e.g. Würth HHS 2000 manual, chap. 6.3) * see also maintenance table 2.3. 8 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19... -
Page 9: Problem Identification
– Replace the PCB. 4. The motor is defective. – Replace motor. The positions # in these tables refer to the positions in the document „Parts Lists & Explosions Drawings“. V 07.17 Service Manual BXT3-13/16/19 9 von 37 ENGLISH... - Page 10 It is probably contaminated with grease or other foreign wheel. Lubricate only with light oil. can be perceived. objects. Then an E53 error code appears. Typical- ly, this does not occur for every strapping. 10 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19...
- Page 11 – Check # 19 and 57 for smooth running. # 19 cannot be turned back. – Toothed ring # 19 only lubricate with light oil. If necessary, remove grease or foreign parts. V 07.17 11 von 37 Service Manual BXT3-13/16/19 ENGLISH...
-
Page 12: Diagnosis Of Electronic Faults
(possibly recharged). Signalling example (E2): ● pulsating beep tone, long (5s) ● backlight red (or orange) ● Application) Error Code Exx in Display ● Axx (wird in History gespeichert) 12 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19... -
Page 13: Error Lists
Processing error battery Processing error System response Signalling Rectification n.a. Battery temperature too low (derating) Tensioning level will be Symbols & Increases auto- reduced flash, force display matically at higher flashes battery temperature V 07.17 13 von 37 Service Manual BXT3-13/16/19 ENGLISH... - Page 14 ESCON Thermal Overload Error (Error backlight, cool down. Register Bit3) - control unit too hot - cont- symbol flashes, – Replace the rol unit defective pulsating beep tone, control unit. long 14 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19...
- Page 15 – Replace Flexprint munication with display sible! Pulsating beep display – Poor Flexprint display tone, average – Replace display – Display defective – Replace the – Control unit defective control unit V 07.17 15 von 37 Service Manual BXT3-13/16/19 ENGLISH...
- Page 16 (E1) Error Code, oran- – Reduce tensioning process ge backlight, pulsating force idle state, BE = 0 beep tone, average. – Insert the strap Symbol flashes again. – Clean or replace the tensioning wheel 16 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19...
-
Page 17: Service Interface (Pt-Studio)
The scope of the diagnostics includes the following points: ● Motor ● Hall effect sensors (BXT3-13) ● Encoder (BXT3-16 and BXT3-19) ● LCD display ● Switches and connections ●... - Page 18 The connection is being made. Now PT Studio communicates with the device and data is transferred. 3.4.2 Diagnostics Double click on the “Diagnostics” icon to start the diagnostics. ► Follow the instructions in English. 18 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19...
- Page 19 The current parameter settings are represented in the tool “Parameter”. Those marked with “RW” settings can be changed via PT Studio. 3.4.5 Data recorder PT Studio is equipped with a “Data Recorder” for more detailed diagnostics. This tool offers the function of a 4-channel oscilloscope. V 07.17 19 von 37 Service Manual BXT3-13/16/19 ENGLISH...
-
Page 20: Preventive Maintenance Work (Wear Parts)
► Fitting is performed in reverse order. Secure counter-sunk screw (1) with Loctite 222. ► The tooth plate (2 ) must sit freely movable in the rocker. ► Tighten counter-sunk screw Torx (1) with a torque of 1.0 Nm. 20 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19... -
Page 21: Corrective Maintenance Work
► Tighten PT-screws # 197 with a torque of 1.0 Nm. The tool cannot be put into operation without connected UI. The tool sends an acoustic error message for a few seconds. V 07.17 21 von 37 Service Manual BXT3-13/16/19 ENGLISH... -
Page 22: Housing Parts
► Raise the housing part in the area of the type plate, pull it over the stop in the base plate and push it away as far as possible (see red arrow), so that the cylinder screw (Torx) # 184 is accessible. ► Remove the cylinder screw #184 which holds the holder # 79 in position. 22 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19... -
Page 23: Wiring Components And Switches
# 105. When the tensioning button # 205 is installed, make sure that the actuator # 200 is completely in the recess of the cable harness. ► Tighten PT-screw # 197 with a torque of 1.0 Nm. V 07.17 23 von 37 Service Manual BXT3-13/16/19 ENGLISH... -
Page 24: Mechanical Components
► Carry out assembly in the reverse order. ► Tighten centring screws # 101 with a torque of 6.0 Nm. ► Screw the threaded pin # 86 until it flushes with the base plate. 24 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19... - Page 25 ► Tighten the cylinder screw # 164 with a torque of 4.3 Nm, the cylinder screw # 102 with 1.3 Nm and the cylinder screw # 104 with a torque of 0.6 Nm. V 07.17 25 von 37 Service Manual BXT3-13/16/19 ENGLISH...
-
Page 26: Motor
► Position the six screws and tighten them cross-wise to 1.2 Nm. 5.5.2 Disassembling motor BXT3-13 Dismantling ► Disassemble the welding mechanism (chapter 5.4.2) in order to gain access to the motor screw connection. -
Page 27: Rocker Lever
2 o´clock position. Check that the sleeve # 80 can be rotated springy. ► Tighten bearing bolt # 61 with a torque of 4.0 Nm. V 07.17 27 von 37 Service Manual BXT3-13/16/19 ENGLISH... -
Page 28: Tensioning System
# 80 can be rotated springy. Tensioning system 5.8.1 Disassembly tensioning system BXT3-13 and BXT3-16 Dismantling ► Loosen the set screw # 85 and remove it from the base plate together with the pressure spring # 83 and pusher # 84. -
Page 29: Gear
# 132 and remove the bevel pinion to the rear. ► Pull the bevel wheel with pinion # 12 from the base plate. Fitting ► Carry out assembly in the reverse order. V 07.17 29 von 37 Service Manual BXT3-13/16/19 ENGLISH... -
Page 30: Blocking Of The Welding Mechanism
(see arrow). ► Perform ten full rotations in the counter-clockwise direction. This requires a little physical effort. ► Lift rocker lever (2). – The welding mechanism should now pivot upwards. 30 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19... -
Page 31: Wiring
5.11 Wiring 5.11.1 Area of the button holder 5.11.2 Area of the rocker and cam switch 5.11.3 Area of the handle V 07.17 31 von 37 Service Manual BXT3-13/16/19 ENGLISH... - Page 32 The cable coming from the motor must be routed exactly as shown in the figure. The encoder cable is routed under the screw dome. Cable routed incorrectly. The encoder cable may get pinched. 32 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19...
-
Page 33: Electric Diagram
Electric diagram V 07.17 Service Manual BXT3-13/16/19 33 von 37 ENGLISH... -
Page 34: Firmware-Update
The firmware update is a critical process. In case of an interruption during the update: ● reconnect the device with the USB interface. ● restart the firmware update wizard ● continue executing the firmware wizard. Confirm reading the warning by clicking on the highlighted pushbutton. 34 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19... - Page 35 Update options: Make a selection below and confirm with “Next>”: Firmware selection: Highlight the new saving location of the new firmware on the browser. V 07.17 35 von 37 Service Manual BXT3-13/16/19 ENGLISH...
- Page 36 Firmware update: Start the update. After the update, exit with “Finish”. 36 von 37 V 07.17 ENGLISH Service Manual BXT3-13/16/19...
-
Page 37: Product Information
During its lifecycle, his product is actively managed, and continuously further improved, and developed. Relevant changes shall be communicated in product information. Please inform yourself of the current status. Contact Signode c/o Signode Industrial Group GmbH Orgapack Packaging Technology Silbernstrasse 14 Postfach 595 8953 Dietikon 1, SWITZERLAND www.sigpse.com...
Need help?
Do you have a question about the BXT3-13 and is the answer not in the manual?
Questions and answers
ERROR CODE E53
Error code E53 for the Signode BXT3-13 indicates that the power transmission from the motor to the cam disk is either completely interrupted or has significant slippage.
This answer is automatically generated
@Mr. Anderson
@Mr. Anderson Can I do something to repair it at the plant?
@Mr. Anderson
@Mr. Anderson What is a fix for an Error 53
Hi we are having problems with the strapper pulling the tape right. It now just keeps spinning and chewing the tape instead of gripping and pulling the tape right. Have pulled it apart and cleaned it out and still does it.
The issue of the Signode BXT3-13 strapper spinning and chewing the tape instead of gripping and pulling it correctly could be caused by:
1. Worn or damaged feed wheel – The feed wheel may not be gripping the strap properly, causing it to slip and get chewed instead of being pulled correctly.
2. Faulty bearing pins (#61) – Loose or misaligned bearing pins can affect the feed wheel's function.
3. Malfunctioning freewheel (#13) – A defective freewheel in the base plate can cause improper tensioning and strap feeding.
4. Bevel wheel with pinion (#12) issues – If this component is worn or damaged, it may prevent proper strap movement and gripping.
Possible solutions include checking and replacing the feed wheel, inspecting the bearing pins for a tight fit, and replacing the freewheel or bevel wheel with pinion if necessary.
This answer is automatically generated