Related Manuals for HIMA HIMatrix F20
Summary of Contents for HIMA HIMatrix F20
- Page 1 HIMatrix Safety-Related Controller F20 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.01 HI 800 143 E...
- Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.
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Page 3: Table Of Contents
Table of Contents Table of Contents Introduction ............7 Structure and Use of this Manual................. 7 Target Audience..................... 8 Formatting Conventions ..................9 1.3.1 Safety Notes ......................9 1.3.2 Operating Tips ....................... 10 Safety ..............11 Intended Use ......................11 2.1.1 Environmental Requirements................. - Page 4 Replacing the Fan ....................28 3.4.5.2 Replacement Interval ..................... 28 3.4.6 Hardware Clock ...................... 28 Product Data ......................29 Certified HIMatrix F20 ..................31 Start-Up ..............32 Installation and Mounting ..................32 4.1.1 Connection of the Digital Inputs................32 4.1.1.1 Surges on Digital Inputs ..................
- Page 5 Table of Contents Appendix ............... 51 Glossary........................ 51 Index of Figures ....................52 Index of Tables..................... 53 Index........................54 HI 800 143 E Rev. 1.01 Page 5 of 56...
- Page 6 Table of Contents Page 6 of 56 HI 800 143 E Rev. 1.01...
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Page 7: Introduction
1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system. -
Page 8: Target Audience
ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition. -
Page 9: Formatting Conventions
1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs... -
Page 10: Operating Tips
1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 10 of 56 HI 800 143 E Rev. -
Page 11: Safety
2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself. -
Page 12: Residual Risk
2 Safety Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site. -
Page 13: Product Description
(IEC 61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function The controller is equipped with 8 safety-related, digital channels (DIO), which can be individually configured as digital input or digital output. -
Page 14: Reaction In The Event Of A Fault
3 Product Description 3.1.1.1 Reaction in the Event of a Fault If the device detects a fault on a digital input, the user program processes a low level in accordance with the de-energized to trip principle. The device activates the FAULT LED. In addition to the channel signal value, the user program must also consider the corresponding error code. -
Page 15: Safety-Related Digital Outputs
(2-pole connection) to ensure that the internal protective circuit can function. Inductive loads may be connected with no free-wheeling diode on the actuator. However, HIMA strongly recommends connecting a protective diode directly to the actuator. HI 800 143 E Rev. 1.01 Page 15 of 56... -
Page 16: Reaction In The Event Of A Fault
3 Product Description 3.1.2.1 Reaction in the Event of a Fault If the device detects a faulty signal on a digital output, the affected module output is set to the safe (de-energized) state using the safety switches. If a fault in the device occurs, all digital outputs are switched off. In both cases, the devices activates the FAULT LED. -
Page 17: Equipment, Scope Of Delivery
3 Product Description Equipment, Scope of Delivery The following list specifies the available components and the corresponding part numbers: Designation Description Part no. F20 01 Compact controller with 8 digital channels that 98 2200417 can be configured as inputs or outputs and 4 pulsed outputs. -
Page 18: Type Label
3 Product Description Type Label The type plate contains the following details: Product name Bar code (1D or 2D code) Part no. Production year Hardware revision index (HW Rev.) Firmware revision index (FW Rev.) Operating voltage Mark of conformity Figure 4: Sample Type Label Page 18 of 56 HI 800 143 E Rev. -
Page 19: Assembly
3 Product Description Assembly This chapter describes the layout and function of the controller, and their connection for communication. Figure 5: Front View Digital Channels Switch Safety-Related Processor System Watchdog Dual Port RAM Pulsed Outputs Communication System Figure 6: Block Diagram HI 800 143 E Rev. -
Page 20: Led Indicators
3 Product Description 3.4.1 LED Indicators The light-emitting diode (LEDs) indicate the operating state of the controller. The LEDs are classified as follows: Operating Voltage LED System LEDs Communication LEDs I/O LEDs Fieldbus LEDs 3.4.1.1 Operating Voltage LED Color Status Description 24 VDC Green... -
Page 21: System Leds
3 Product Description 3.4.1.2 System LEDs While the system is being booted, all LEDs are lit simultaneously. Color Status Description Green Device in RUN, normal operation A loaded user program is being executed (not with remote I/Os). Blinking Device in STOP A new operating system is being loaded. -
Page 22: Communication Leds
3 Product Description 3.4.1.3 Communication LEDs All RJ-45 connectors are provided with a green and a yellow LED. The LEDs signal the following states: Status Description Green Full duplex operation Blinkin Collision Half duplex operation, no collision Yellow Connection available Blinkin Interface activity No connection available... -
Page 23: Communication
Figure 7: Sample MAC Address Label The HIMatrix F20 is equipped with an integrated switch for safety-related Ethernet communication (safeethernet). For further information on the integrated switch and safeethernet, refer to Chapter Communication of the System Manual for Compact Systems (HI 800 141 E). -
Page 24: Connections For Fieldbus Communication
3 Product Description TCP ports Modbus (can be modified by the user) TCP SR assigned by the user 44818 Ethernet/IP Explicit Messaging Services Table 11: Network Ports (TCP Ports) in Use 3.4.2.3 Connections for Fieldbus Communication The two 9-pole D-sub connectors are located on the front plate of the enclosure. Designation Fieldbus submodule Protocols... -
Page 25: Pin Assignment Of The D-Sub Connector Fb1
3 Product Description 3.4.3.2 Pin Assignment of the D-sub Connector FB1 with RS485 fieldbus submodule for Modbus master or slave and ComUserTask Connection Signal Function - - - - - - 5 V decoupled with diodes RxD/TxD-A Receive/send data A CNTR-A Control signal A DGND... -
Page 26: Pin Assignment Of The D-Sub Connector Fb1
3 Product Description 3.4.3.5 Pin Assignment of the D-sub Connector FB1 with fieldbus submodule for INTERBUS Connection Signal Function Positive data output Positive data input Common 0 V line - - - - - - - - - - - - Negative data input Negative data output - - -... -
Page 27: Reset Key
3 Product Description 3.4.4 Reset Key The controller is equipped with a reset key. The key is only required if the user name or password for administrator access is not known. If only the IP address set for the controller does not match the PADT (PC), the connection can be established with a Route add entry on the PC. -
Page 28: Replacing The Fan
3.4.5.1 Replacing the Fan The fan may be replaced on site by HIMA service personnel. To do so, the controller must be switched off. The warranty is voided if the device is opened by the customer. Unscrew the two Torx fastening screws ( ) located on the front side of the left and right side panels. -
Page 29: Product Data
3 Product Description Product Data General User memory Versions prior to 6.46 max. 500 kB user program max. 500 kB user data Version 6.100 max. 2047 kB user program max. 2047 kB user data Version 7 max. 1023 kB user program max. -
Page 30: Table 21: Specifications For The Digital Inputs And Outputs
3 Product Description Digital inputs Number of inputs 8 (non-galvanically isolated) High level: Voltage 15...30 VDC Current input ≥ 2 mA at 15 V Low level: Voltage max. 5 VDC Current input max. 1.5 mA (1 mA at 5 V) Switching point typ. -
Page 31: Certified Himatrix F20
3 Product Description Certified HIMatrix F20 HIMatrix F20 EMC, ATEX Zone 2 TÜV IEC 61508 1-7:2000 up to SIL 3 IEC 61511:2004 EN 954-1:1996 up to Cat. 4 TÜV ATEX 94/9/EG EN 1127-1 EN 61508 UL Underwriters ANSI/UL 508, NFPA 70 – Industrial Control Equipment Laboratories Inc. -
Page 32: Start-Up
4 Start-Up Start-Up To start up the controller, it must be mounted, connected and configured in the programming tool. Installation and Mounting The controller is mounted on a 35 mm DIN rail such as described in the System Manual for Compact Systems. -
Page 33: Connecting The Digital Outputs
4 Start-Up 4.1.2 Connecting the Digital Outputs Use the following terminals to connect the digital outputs: Terminal Designation Function (outputs DO) Digital input/output 1 Digital input/output 2 Digital input/output 3 Digital input/output 4 Ground channel group Terminal Designation Function (inputs DI) Digital input/output 5 Digital input/output 6 Digital input/output 7... -
Page 34: Mounting The F20 In Zone 2
Special Conditions X 1. Mount the HIMatrix F20 controller in an enclosure that meets the EN 60079-15 requirements and achieves a type of protection of at least IP54, in accordance with EN 60529. Provide the enclosure with the following label:... -
Page 35: Configuration
4 Start-Up Configuration The controller can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond. -
Page 36: Digital Inputs And Outputs For F20
4 Start-Up 4.3.2 Digital Inputs and Outputs for F20 The following tables present the statuses and parameters for the digital input and output module (DIO 8/8) in the same order as given in the Hardware Editor. 4.3.2.1 Module Tab The Module tab contains the following system parameters. System parameter Description Data... -
Page 37: Dio 8/8: Do Channels Tab
4 Start-Up System parameter Data Description type Module.Error Code WORD Module error code Coding Description 0x0000 I/O processing, if required with errors, see other error codes 0x0001 No I/O processing (CPU not in RUN) 0x0002 No I/O processing during the booting test 0x0004 Manufacturer interface operating 0x0010... -
Page 38: Dio 8/8: Di Channels Tab
4 Start-Up 4.3.2.3 DIO 8/8: DI Channels Tab The DIO 8/8: DI Channels tab contains the following system parameters: System parameter Data Description type Channel no. Channel number, defined by default -> Error Code BYTE Error codes for the digital input channels [BYTE] Coding Description... -
Page 39: Pulsed Outputs For F20
4 Start-Up 4.3.3 Pulsed Outputs for F20 The following tables present the statuses and parameters for the pulsed output module (DO 4) in the same order as given in the Hardware Editor. 4.3.3.1 Module Tab The Module tab contains the following system parameters. System parameter Description Data... -
Page 40: Configuring A Controller Using Elop Ii Factory
4 Start-Up Configuring a Controller Using ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs and outputs) using ELOP II Factory. Refer to the System Manual for Compact Controller or the online help for more details. -
Page 41: Digital Inputs For F20
4 Start-Up 4.4.3 Digital Inputs for F20 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00A6 [166 Mod. Error Code Module error code [WORD] Coding Description 0x0000 I/O processing, if required with errors, see other error codes 0x0001 No I/O processing (CPU not in RUN) -
Page 42: Table 32: Elop Ii Factory - Digital Input System Signals
4 Start-Up System Signal Description DI Pulse Delay Waiting time for line control (detection of short-circuits or cross-circuits) (10E-6s) Use an assign signal to set the default initial value (400 µs) of the DI [UINT] Pulse Delay system signal in ELOP II Factory to at least 500 µs. * LS/LB (LS = short-circuit, LB = open-circuit) Table 32: ELOP II Factory - Digital Input System Signals Page 42 of 56... -
Page 43: Digital Outputs For F20
4 Start-Up 4.4.4 Digital Outputs for F20 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00A6 [166 Mod. Error Code Module error code [WORD] Coding Description 0x0000 I/O processing, if required with errors, see other error codes 0x0001 No I/O processing (CPU not in RUN) -
Page 44: Pulsed Outputs For F20
4 Start-Up 4.4.5 Pulsed Outputs for F20 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00B5 [181 Mod. Error Code Module error code [WORD] Coding Description 0x0000 I/O processing, if required with errors, see other error codes 0x0001 No I/O processing (CPU not in RUN) -
Page 45: Operation
5 Operation Operation The F20 controller is ready to operate. No specific monitoring is required for the controller. Handling Handling of the controller during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.1. The device's diagnostic history can also be read using the programming tool. -
Page 46: Maintenance
6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool. -
Page 47: Decommissioning
7 Decommissioning Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 143 E Rev. 1.01 Page 47 of 56... -
Page 48: Transport
8 Transport Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission. Page 48 of 56 HI 800 143 E Rev. -
Page 49: Disposal
9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 143 E Rev. 1.01... - Page 50 9 Disposal Page 50 of 56 HI 800 143 E Rev. 1.01...
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Page 51: Appendix
Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge FieldBus Function Block Diagrams... -
Page 52: Index Of Figures
Appendix Index of Figures Figure 1: Connections to Safety-Related Digital Inputs Figure 2: Line Control Figure 3: Connection of Actuators to Outputs Figure 4: Sample Type Label Figure 5: Front View Figure 6: Block Diagram Figure 7: Sample MAC Address Label Figure 8: F20 Cover with Guiding Pins for Fan Plate Figure 9:... -
Page 53: Index Of Tables
Appendix Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Part Numbers Table 5: Operating Voltage LED Table 6: System LEDs Table 7: Ethernet Indicators Table 8: I/O LEDs Table 9: Ethernet Interfaces Properties Table 10: Network Ports (UDP Ports) in Use... -
Page 54: Index
Appendix Index diagnosis............45 part number ............ 17 fan ..............27 reset key ............27 fault reaction safeethernet........... 23 digital inputs..........14 specifications ..........29 digital outputs..........16 SRS ..............17 Line Control ............ 14 surge............... 32 Page 54 of 56 HI 800 143 E Rev. - Page 56 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1025)
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