Burkert 3360 Service Manual
  1. Manuals
  2. Brands
  3. Burkert Manuals
  4. Control Unit
  5. 3360
  6. Service manual
Burkert 3360 Service Manual

Burkert 3360 Service Manual

Electromotive
Hide thumbs Also See for 3360:
Table of Contents

Advertisement

Quick Links

Download this manual
Type 3360, 3361, AE3360, AE3361
Electromotive control valve
Service Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 3360 and is the answer not in the manual?

Questions and answers

Related Manuals for Burkert 3360

Summary of Contents for Burkert 3360

  • Page 1 Type 3360, 3361, AE3360, AE3361 Electromotive control valve Service Manual...
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert Werke GmbH & Co. KG, 2015 - 2019 Service Manual 1903/02_EU-EN_00810485 / Original DE...

  • Page 3: Table Of Contents

    Symbols ......................................6 1.2 Definitions of terms ................................6 BASIC SAFETY INSTRUCTIONS ..............................7 GENERAL INFORMATION ................................9 Contact addresses ................................9 3.1 3.2 Warranty ......................................9 3.3 Information on the Internet ...............................9 3.4 Auxiliary materials .................................9 OVERVIEW OF SPARE PARTS ..............................10 Replacement part sets for Type 3360 ........................10 4.1 Replacement part sets for Type 3361 ........................11 4.2 Spare parts for Types 3360 and 3361 ........................12 4.3 REPLACING THE CONTROL CONE ............................13 Required work steps .................................13 5.1 Required tools and equipment ............................13 5.2 5.3 Replace control cone ................................14 REPLACING THE SEAL SET ...............................16 6.1...
  • Page 4 Type 3360, 3361  SETTING OPERATING STATE ..............................26 8.1 Setting operating state for devices without display module ..............26 8.2 Setting operating state for devices with display module ................27 MANUAL ACTUATION OF THE VALVE ..........................28 Electrically actuating valve for devices without display module ...............28 9.1 Electrically actuating valve for devices without display module ...............29 9.2 Mechanical actuation of the valve ..........................30 9.3 9.3.1 Required work steps ..........................30 9.3.2 Required tool ............................30 9.3.3 Removing dummy cover or display module ..................31 9.3.4 Removing the fieldbus gateway from the actuator ..............31 9.3.5...
  • Page 5 14.1.1 USB interface ............................52 14.2 Spare parts .....................................53 14.2.1 Spare parts for control valves of Types 3360 and 3361 ............53 14.2.2 Spare parts for angle seat control valve of Type 3360..............53 14.2.3 Spare parts for globe control valve of Type 3361 ..............53 14.3 Installation tools ..................................55...

  • Page 6: The Service Instructions

    Type 3360, 3361 Theserviceinstructions THE SERVICE INSTRUCTIONS The service instructions describe the procedure for replacing spare parts of the process valves of Types 3360 and 3361. Keep these instructions in a location which is easily accessible to every user and make these instructions available to every new owner of the device.

  • Page 7: Basic Safety Instructions

    Type 3360, 3361 Basicsafetyinstructions BASIC SAFETY INSTRUCTIONS These safety instructions do not make allowance for any • contingencies and events which may arise during the assembly, operation, and maintenance. • local safety regulations – the operator is responsible for observing these regulations, also in relation to the instal- lation personnel.
  • Page 8 Type 3360, 3361 Basicsafetyinstructions General hazardous situations. To prevent injuries: ▶ Transport, install and dismantle a heavy device with the help of another person and with appropriate tools. ▶ Only trained technicians may perform installation and maintenance work. ▶ Secure to prevent unintentional actuation.

  • Page 9: General Information

    The warranty is only valid if the device is used as intended in accordance with the specified application conditions. 3.3 Information on the Internet Operating instructions and data sheets for Types 3360 and 3361 can be found on the Internet at: www.burkert.com 3.4...

  • Page 10: Overview Of Spare Parts

    Overviewofspareparts OVERVIEW OF SPARE PARTS 4.1 Replacement part sets for Type 3360 The following replacement part sets are available for Type 3360: • Control cone set consisting of: Control cone, dowel pin, graphite seal and lubricant • Seal set for the packing gland consisting of: Individual parts of the packing gland, graphite seal and lubricant •...

  • Page 11: Replacement Part Sets For Type 3361

    Type 3360, 3361 Overviewofspareparts 4.2 Replacement part sets for Type 3361 The following replacement part sets are available for Type 3361: • Control cone set consisting of: Control cone, dowel pin, graphite seal and lubricant • Valve seat set consisting of: Valve seat and graphite seal and (with O-ring from seat size 25) •...

  • Page 12: Spare Parts For Types 3360 And 3361

    Type 3360, 3361 Overviewofspareparts 4.3 Spare parts for Types 3360 and 3361 • SAFEPOS energy-pack. Optionally there is an energy pack for the device. If the supply voltage fails, the energy pack supplies the actuator with the required energy to move the valve into the required position which can be adjusted via the menu.

  • Page 13: Replacing The Control Cone

    Type 3360, 3361 Replacingthecontrolcone REPLACING THE CONTROL CONE DANGER! Risk of injury from high pressure. ▶ Before working on the system or device, switch off the pressure and vent or drain lines. WARNING! Risk of injury due to improper replacement of spare parts. ▶ Spare parts may be replaced only by trained technicians and with the appropriate tools. Risk of crushing If electrically connected devices are not installed in the pipeline, there is a risk of crushing by mechanically moving parts.

  • Page 14: Replace Control Cone

    Type 3360, 3361 Replacingthecontrolcone WARNING! Risk of injury if the wrong tools are used. It is dangerous to use unsuitable tools for installation work as the device may be damaged. ▶ Work on the device only with tools which are specified for the particular activity. 5.3 Replace control cone Preconditions: MANUAL operating state, valve position at least 1/3 open, supply voltage switched off, actuator removed from the valve body. Sectional view:...
  • Page 15 Type 3360, 3361 Replacingthecontrolcone → Support control cone on the cylindrical part with the help of a prism. → Put on dowel pin and carefully knock in with a hammer. → Position the dowel pin in the center of the spindle axis.

  • Page 16: Replacing The Seal Set

    • Modified socket wrench. For valves from size DN 20, seat size 20 is required. Order number see chapter "14.3.1 Installation tools for control valves of Types 3360 and 3361". • Compressed air for removing the packing gland from DN 20 - 50, seat sizes 20 - 50.

  • Page 17: Remove Control Cone

    Type 3360, 3361 Replacingthesealset WARNING! Risk of injury if the wrong tools are used. It is dangerous to use unsuitable tools for installation work as the device may be damaged. ▶ Work on the device only with tools which are specified for the particular activity. 6.3 Remove control cone Preconditions: MANUAL operating state, valve position at least 1/3 open, supply voltage switched off, actuator removed from the valve body. Sectional view:...

  • Page 18: Replace Packing Gland, Sizes Dn 10 - Dn 15, Seat Sizes 3 - 10 Or Vacuum Version

    Type 3360, 3361 Replacingthesealset 6.4 Replace packing gland, sizes DN 10 – DN 15, seat sizes 3 – 10 or vacuum version Preconditions: MANUAL operating state, valve position at least 1/3 open, supply voltage switched off, actuator removed from the valve body, control cone removed. Actuator housing Actuator base Screws (4) Body connection Figure 3: Dismantle actuator base Dismantle actuator base: → Clamp the body connection in a holding device. → Loosen 4 screws on the actuator base. →...
  • Page 19 Type 3360, 3361 Replacingthesealset → Clamp the actuator base in a holding device. → Unscrew lower spindle guide. → Using a suitable tool (e.g. screwdriver), carefully press out the packing gland package. Do not damage the upper spindle guide. Mount new packing gland: WARNING! Danger if unsuitable lubricants are used.

  • Page 20: Replace Packing Gland, Sizes Dn 20 - Dn 50, Seat Sizes 20 - 50

    Type 3360, 3361 Replacingthesealset 6.5 Replace packing gland, sizes DN 20 – DN 50, seat sizes 20 – 50 Preconditions: MANUAL operating state, valve position at least 1/3 open, supply voltage switched off, actuator removed from the valve body, control cone removed. Remove packing gland: → Place the open-end wrench on the body connection. Unscrew spindle guide with the aid of a modified socket wrench. Modified socket wrench is not included in the spare part sets. The modified socket wrench can be ordered separately.
  • Page 21 Type 3360, 3361 Replacingthesealset NOTE! Individual parts of the packing gland can remain inserted in the threaded part of the packing gland tube. The individual parts are then ready to hand: 1. Before pressurizing the relief bore: Move the spindle with the aid of the mechanical manual control (see chapter "9.3") into the upper position.

  • Page 22: Mount Control Cone

    Type 3360, 3361 Replacingthesealset Next step: • Mont control cone, chapter "6.6" on page 22 6.6 Mount control cone Sectional view: Spindle Dowel pin Dowel pin Control cone (centered to the assembled spindle axis) Control cone disassembled Figure 8: Mount control cone NOTE! Important information for the problem-free and safe functioning of the device: The sealing surface and cone contour of the control cone must not be damaged.

  • Page 23: Replacing The Valve Seat

    Type 3360, 3361 Replacingthevalveseat REPLACING THE VALVE SEAT DANGER! Risk of injury from high pressure. ▶ Before working on the system or device, switch off the pressure and vent or drain lines. WARNING! Risk of injury due to improper replacement of spare parts. ▶ The seal set may be replaced only by trained technicians and with the appropriate tools.

  • Page 24: Replace Valve Seat

    Type 3360, 3361 Replacingthevalveseat 7.3 Replace valve seat Preconditions: MANUAL operating state, valve position fully open, supply voltage switched off, actuator removed from the valve body. Remove valve seat: → Select a suitable tool insert and screw it into the installation tool. Installation tool is not included in the replacement part set. The installation tool can be ordered separately. Order number see chapter "14 Accessories, spare parts". If you have any questions, please contact your Bürkert sales office.
  • Page 25 Type 3360, 3361 Replacingthevalveseat Screw connection Tightening torque Seat size of the valve Orifice connection Coated seats Tolerance (valve body) [DN] [Nm] [Nm] 3-15 10/15 Table 7: Tightening torques for valve seat installation Next steps: • Mount actuator on valve body, chapter "11" on page 37. • Apply supply voltage. • Adjusting the position control – running X.TUNE, chapter "12" on page 39.

  • Page 26: Setting Operating State

    Type 3360, 3361 Settingoperatingstate SETTING OPERATING STATE 8.1 Setting operating state for devices without display module The operating state is set with DIP switch 4 which is located under the dummy cover. → To release, rotate the dummy cover counter-clockwise and remove. Devices with ATEX approval or IECEx approval are secured with a magnetic lock. The removal of the cover is described in the additional manual for electromotive control valves with ATEX approval and IECEx approval.

  • Page 27: Setting Operating State For Devices With Display Module

    Type 3360, 3361 Settingoperatingstate 8.2 Setting operating state for devices with display module The operating state is set in View 1 (home screen). → To switch to View 1, hold down the back key To change the operating state, the MANU / AUTO layout must be selected for View 1...

  • Page 28: Manual Actuation Of The Valve

    Type 3360, 3361 Manualactuationofthevalve MANUAL ACTUATION OF THE VALVE The valve can be manually actuated in various ways: • Electrically using the keys on the display (only on devices with display module), see "9.1" on page 28 • Electrically with the OPEN and CLOSE buttons which are located under the dummy cover (only on devices without display module), see "9.2"...

  • Page 29: Electrically Actuating Valve For Devices Without Display Module

    Type 3360, 3361 Manualactuationofthevalve 9.2 Electrically actuating valve for devices without display module To actuate the valve, the device must be in MANUAL operating state. The 2 buttons for actuating the valve and set the operating state are located under the dummy cover. DIP switches Release MANUAL operating state: dummy DIP 4 ...

  • Page 30: Mechanical Actuation Of The Valve

    Type 3360, 3361 Manualactuationofthevalve 9.3 Mechanical actuation of the valve If the supply voltage is not applied, e.g. during installation or in the event of a power failure, the valve position can be changed using the mechanical manual override. NOTE! The mechanical manual control may be used in a de-energized state only, otherwise the device may be damaged.

  • Page 31: Removing Dummy Cover Or Display Module

    Type 3360, 3361 Manualactuationofthevalve 9.3.3 Removing dummy cover or display module NOTE! Carefully remove display module ensuring that the connection cable and the HMI interface are not damaged. Devices with ATEX approval or IECEx approval are secured with a magnetic lock. The removal of the cover is described in the additional manual for electromotive control valves with ATEX approval and IECEx approval.

  • Page 32: Actuating Valve Mechanically

    Type 3360, 3361 Manualactuationofthevalve NOTE! Caution when removing the fieldbus gateway. Fieldbus gateway and actuator are connected to each other by a cable. → To release the fieldbus gateway, turn it counterclockwise and carefully remove it. → Disconnect connection cable from the fieldbus gateway.

  • Page 33: Mounting The Fieldbus Gateway On The Actuator

    Type 3360, 3361 Manualactuationofthevalve Mechanical position indicator Actuator Valve position: completely open Figure 18: Mechanical position indicator → Remove the Allen key. 9.3.6 Mounting the fieldbus gateway on the actuator Preconditions: Supply voltage switched off. NOTE! The fieldbus gateway may be mounted only when it is deenergised, otherwise the device may be damaged.

  • Page 34: Closing The Dummy Cover Or Display Module

    Type 3360, 3361 Manualactuationofthevalve 9.3.7 Closing the dummy cover or display module Devices with ATEX approval or IECEx approval are secured with a magnetic lock. The removal of the cover is described in the additional manual for electromotive control valves with ATEX approval and IECEx approval. NOTE! For devices with display module Before mounting the display, check whether the cable is correctly connected to the HMI interface.

  • Page 35: Removing Of The Actuator

    Type 3360, 3361 Removingoftheactuator REMOVING OF THE ACTUATOR DANGER! Risk of injury from high pressure. ▶ Before working on the system or device, switch off the pressure and vent or drain lines. WARNING! Risk of injury due to improper installation work. ▶ The actuator may be removed only by trained technicians and with the appropriate tools. 10.1 Required work steps 1.
  • Page 36 Type 3360, 3361 Removingoftheactuator Mechanical position indicator Valve position open Actuator Body connection Valve body Figure 20: Removing actuator (angle seat control valve shown in the example) → Clamp the valve body into a holding device. → Place a suitable open-end wrench on the body connection.

  • Page 37: Mounting Actuator On Valve Body

    Type 3360, 3361 Mountingactuatoronvalvebody MOUNTING ACTUATOR ON VALVE BODY Preconditions: MANUAL operating state, valve position at least 1/3 open, supply voltage switched off. → Replace graphite seal. Angle seat valve Straight seat valve Graphite seal Graphite seal Figure 21: Graphite seal ATTENTION! Damage to valve body or valve seat seal. To prevent damage, the valve must be open when mounting the actuator. WARNING! Danger if unsuitable lubricants are used. Unsuitable lubricant may contaminate the medium. In oxygen applications there is a risk of an explosion.
  • Page 38 Type 3360, 3361 Mountingactuatoronvalvebody → Place the internal thread of the valve body on the external thread of the body connection. → Place a suitable open-end wrench on the body connection. Do not screw on the body connection with a tool which may damage the body connection.

  • Page 39: Adjusting The Position Control - Running X.tune

    Type 3360, 3361 Adjustingthepositioncontrol– runningX.TUNE ADJUSTING THE POSITION CONTROL – RUNNING X.TUNE After monting the actuator, run the X.TUNE function. ATTENTION! Do not run X.TUNE without requirement! The X.TUNE function must be run again only when the actuator has been removed afterwards or the valve body has been changed. When the X.TUNE function is run, the position control is adjusted to the physical stroke of the actuating element used.

  • Page 40: Adjustment Position Control On The Pc Or Display Of The Device

    Type 3360, 3361 Adjustingthepositioncontrol– runningX.TUNE 12.2 Adjustment position control on the PC or display of the device The setting is made on the PC via the büS Service interface and by using the "Bürkert-Communicator" PC software. To do this, the USB büS interface set, available as an accessory, is required. Display operation: Key functions...

  • Page 41: Replacement Of The Energy Pack

    ▶ Completely drain SAFEPOS energy-pack. Wait until the LED illuminated ring goes out; the LED status must not be in LED off mode. Setting the LED mode is described in the operating instructions at www.burkert.com. 13.1 Required work steps The SAFEPOS energy-pack is located in the actuator housing. The following steps are required to replace the SAFEPOS energy pack: 1.

  • Page 42: Opening The Actuator Housing For Device Without Fieldbus Gateway

    Type 3360, 3361 Replacementoftheenergypack 13.3 Opening the actuator housing for device without fieldbus gateway Precondition: Supply voltage switched off. WARNING! Risk of injury due to improper installation work. ▶ The actuator may be opened only by trained technicians and with the appropriate tools. Removing the display module or dummy cover: NOTE! Carefully remove display module ensuring that the connection cable and the HMI interface are not damaged.
  • Page 43 Type 3360, 3361 Replacementoftheenergypack → Remove the 2 fastening screws (hexalobular-internal screws T20). → Take hold of the LED and storage module on both sides of the metal housing and lift out. Removing actuator cover: Fastening screws Actuator cover Figure 26: Removing actuator cover →...

  • Page 44: Opening The Actuator Housing For Device With Fieldbus Gateway

    Type 3360, 3361 Replacementoftheenergypack 13.4 Opening the actuator housing for device with fieldbus gateway Precondition: Supply voltage switched off. WARNING! Risk of injury due to improper installation work. ▶ The actuator may be opened only by trained technicians and with the appropriate tools. Removing the display module or dummy cover: NOTE! Carefully remove display module ensuring that the connection cable and the HMI interface are not damaged.
  • Page 45 Type 3360, 3361 Replacementoftheenergypack Removing fieldbus gateway: NOTE! The fieldbus gateway may be removed only when it is deenergised, otherwise the device may be damaged. Fastening screw Figure 28: Removing fieldbus gateway → Remove fastening screw (socket head screw, width across flats 3 mm).

  • Page 46: Replacing The Safepos Energy-Pack

    Type 3360, 3361 Replacementoftheenergypack Removing actuator cover: Bayonet adapter Actuator cover Fastening screws Actuator (opened) Figure 30: Removing actuator cover → Remove 4 fastening screws (hexalobular-internal screws T25). The screws are integrated securely in the actuator cover. → Remove actuator cover and bayonet adapter.

  • Page 47: Closing The Actuator Housing For Device Without Fieldbus Gateway

    Type 3360, 3361 Replacementoftheenergypack Inserting new SAFEPOS energy pack: → Take SAFEPOS energy-pack out of the transport packaging. → Insert SAFEPOS energy-pack into the two guiding grooves and push in all the way. Guiding groove Guiding groove Figure 32: Inserting the SAFEPOS energy-pack → Tighten locking screw (T10 hexalobular-internal screw ).
  • Page 48 Type 3360, 3361 Replacementoftheenergypack Mounting LED and storage module: Fastening screws Mechanical manual control Figure 34: Mounting LED and storage module → Position LED and storage module on the actuator cover (centre the round recess in the LED and storage module on the mechanical manual override).

  • Page 49: Closing The Actuator Housing For Device With Fieldbus Gateway

    Type 3360, 3361 Replacementoftheenergypack 13.7 Closing the actuator housing for device with fieldbus gateway Precondition: Supply voltage switched off. Mounting actuator cover: Actuator cover Earthing cable Recess for con- nection cable to the fieldbus gateway Connection cable Fastening screws to the fieldbus gateway Figure 35: Mounting actuator cover → Feed connection cable to the fieldbus gateway through the recess in the actuator cover.
  • Page 50 Type 3360, 3361 Replacementoftheenergypack Mounting fieldbus gateway: NOTE! The fieldbus gateway may be mounted only when it is deenergised, otherwise the device may be damaged. Align and position fieldbus gateway. Close fieldbus gateway. Fieldbus gateway Closed position: Connection cable Actuator cover Icon for closed...

  • Page 51: Accessories, Spare Parts

    Type 3360, 3361 Accessories,spareparts ACCESSORIES, SPARE PARTS CAUTION! Risk of injury and/or damage due to the use of incorrect parts. Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and the sur- rounding area. ▶ Use original accessories and original spare parts from Bürkert only. Accessories Order number Connection cable with M12 socket, 4-pole, (length 5 m)

  • Page 52: Communications Software

    Type 3360, 3361 Accessories,spareparts 14.1 Communications software The PC software "Bürkert Communicator" is designed for communication with Bürkert devices. A detailed description of installation and operation of the PC software can be found in the associated oper- ating instructions. Download the software from: www.burkert.com...

  • Page 53: Spare Parts

    VA spindle guide for packing gland Body DN32 246583 Spindle ø14 mm Body DN40 246593 Body DN50 246594 Table 11: Spare parts for Types 3360 and 3361 14.2.2 Spare parts for angle seat control valve of Type 3360 Control cone set for Type 3360 contains: control cone, dowel pin, graphite seal Order number Seat size of the valve Steel/steel PTFE/steel PEEK/steel...
  • Page 54 Type 3360, 3361 Accessories,spareparts Control cone set for Type 3361 contains: control cone, dowel pin, graphite seal Order number Orifice connection Seat size of the valve (valve body) [DN] Steel/steel PTFE/steel PEEK/steel 149915 on request on request 149916 on request on request 149917 on request on request 149918 149946 231732 149951 149947 292348 226951 226963...

  • Page 55: Installation Tools

    14.3.1 Installation tools for control valves of Types 3360 and 3361 Modified socket wrench for packing gland Spindle ø [mm] Orifice connection (valve body) [DN] Wrench size Order number SW19 683 220 SW21 683 222 25...50 SW21 683 223 Table 15: Installation tools for Types 3360 and 3361 14.3.2 Installation tools for control valves of Type 3361 Installation tool for replacing valve seat Orifice connection (valve body) [DN] Order number 652604 652605 652606 652607 652608 652609 655562 655563 655564...

  • Page 56: Packaging, Transport

    Type 3360, 3361 Packaging,transport PACKAGING, TRANSPORT NOTE! Transport damage. Inadequately protected devices may be damaged during transportation. • Protect the device against moisture and dirt in shock-resistant packaging during transportation. • Prevent the temperature from exceeding or dropping below the permitted storage temperature. CAUTION! Risk of injury due heavy devices! ▶...
  • Page 57 www.burkert.com...

This manual is also suitable for:

3361Ae3361Ae3360

Table of Contents