Burkert 3360 Service Manual
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Burkert 3360 Service Manual

Electromotive
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Type 3360, 3361
Electromotive control valve
Elektromotorisches Regelventil
Vanne de régulation électromotorisée
Service Manual
Serviceanleitung
Service Manuel

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Summary of Contents for Burkert 3360

  • Page 1 Type 3360, 3361 Electromotive control valve Elektromotorisches Regelventil Vanne de régulation électromotorisée Service Manual Serviceanleitung Service Manuel...
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © 2015 Bürkert Werke GmbH Operating Instructions 1510/00_EUml_00810485 / Original DE...

  • Page 3: Table Of Contents

    General informaTion ................................8 contact addresses ................................8 3.1 Warranty ......................................8 3.2 information on the internet ...............................8 3.3 auxiliary materials .................................8 3.4 overvieW of spare parTs ..............................9 4.1 replacement part sets for Type 3360 .........................9 4.2 replacement part sets for Type 3361 .........................9 4.3 spare parts for Types 3360 and 3361 ........................10 chanGinG The conTrol cone seT ..........................11 removing the actuator ..............................11 5.1 5.1.1 Opening valve electrically .........................11 5.1.2 Opening valve mechanically ......................13 changing the control cone set ............................15...
  • Page 4 USB interface ............................28 spare parts .....................................29 9.2 9.2.1 Spare parts for control valves of Types 3360 and 3361 ............29 9.2.2 Spare parts for angle seat control valve of Type 3360..............29 9.2.3 Spare parts for straight seat control valve of Type 3361 ............29 9.3...

  • Page 5: The Service Instructions

    Type 3360, 3361 Theserviceinstructions The service insTrucTions The service instructions describe the procedure for changing spare parts of the process valves of Types 3360 and 3361. Keep these instructions in a location which is easily accessible to every user and make these instructions available to every new owner of the device.

  • Page 6: Basic Safety Instructions

    Type 3360, 3361 Basicsafetyinstructions Basic safeTy insTrucTions These safety instructions do not make allowance for any • contingencies and events which may arise during the assembly, operation, and maintenance. • local safety regulations – the operator is responsible for observing these regulations, also in relation to the instal- lation personnel.
  • Page 7 Type 3360, 3361 Basicsafetyinstructions note! electrostatically sensitive components and modules. The device contains electronic components which react sensitively to electrostatic discharge (ESD). Contact with electrostatically charged persons or objects are hazardous to these components. In the worst case scenario, they will be destroyed immediately or will fail after start-up.

  • Page 8: General Information

    The warranty is only valid if the device is used as intended in accordance with the specified application conditions. 3.3 information on the internet Operating instructions and data sheets for Types 3360 and 3361 can be found on the Internet at: www.burkert.com 3.4...

  • Page 9: Overview Of Spare Parts

    Overviewofspareparts overvieW of spare parTs 4.1 replacement part sets for Type 3360 The following replacement part sets are available for Type 3360: • control cone set consisting of: Graphite seal, control cone, dowel pin and lubricant • seal set for the packing gland consisting of: Individual parts of the packing gland, graphite seal and lubricant •...

  • Page 10: Spare Parts For Types 3360 And 3361

    Type 3360, 3361 Overviewofspareparts item Description Graphite seal Control Control cone cone set Valve set Dowel pin Valve seat Seal set for packing gland Spindle guide for packing gland 4.3 spare parts for Types 3360 and 3361 • SAFEPOS energy-pack. Optionally there is an energy pack for the device. If the supply voltage fails, the energy pack supplies the actuator with the required energy to move the valve into the required position which can be adjusted via the menu.

  • Page 11: Changing The Control Cone Set

    You can access View 1 by holding down the Back button. To open and close the valve, the MANU / AUTO layout must be selected for View 1 (preset at the factory). An exact description can be found in the operating instructions at www.burkert.com. english...
  • Page 12 Type 3360, 3361 Changingthecontrolconeset Information bar Symbol for MANUAL View 1 of x operating state 70.7 % Display: View 1 in MANUAL operating state. open auto Layout: MANU / AUTO closed Back button Menu button Navigation buttons Figure 2: Electrical manual control on the display →...

  • Page 13: Opening Valve Mechanically

    Type 3360, 3361 Changingthecontrolconeset OPEN button CLOSE button for opening the valve for closing the valve Figure 4: Electrical manual control for devices without display module → Clamp the valve body into a holding fixture. → Place a suitable open-end wrench on the body connection.
  • Page 14 Type 3360, 3361 Changingthecontrolconeset note! Damage to the manual control by exceeding the tightening torque. If the tightening torque is exceeded on reaching the valve end position, the mechanical manual control will be damaged. ▶ Do not exceed the maximum tightening torque of 2 Nm. To adjust the valve, use an Allen key with 4 mm width across flats.

  • Page 15: Changing The Control Cone Set

    Type 3360, 3361 Changingthecontrolconeset 5.2 changing the control cone set → Knock out dowel pin using a suitable pin punch (see "Table 1"). spindle diameter pin punch connection size [mm] valve body Dn [mm] 10/15 and 20 25 to 50 Table 1: Spindle diameter with reference to DN → Remove control cone.

  • Page 16: Installing The Actuator

    Type 3360, 3361 Changingthecontrolconeset 5.3 installing the actuator When installing the actuator, ensure that the valve is in the open position. → Replace graphite seal. Straight seat valve Angle seat valve Graphite seal Figure 8: Graphite seal Warning! Danger if unsuitable lubricants are used. Unsuitable lubricant may contaminate the medium. In oxygen applications there is a risk of an explosion.

  • Page 17: Running X.tune

    Type 3360, 3361 Changingthecontrolconeset 5.4 running X.Tune After installing the actuator, run the X.TUNE function. When the X.TUNE function is run, the position controller is adjusted to the physical stroke of the actuating element used. note! Do not run X.Tune without a mandatory requirement. It is not necessary to rerun the X.TUNE function already run at the factory unless the valve body has been changed.

  • Page 18: Changing The Seal Set

    Type 3360, 3361 Changingthesealset chanGinG The seal seT Before the seal set can be replaced, the actuator must be removed from the valve body and the control cone must be removed. Danger! risk of injury from discharge of medium and release of pressure. It is dangerous to remove a device which is under pressure due to the sudden release of pressure or discharge of medium.

  • Page 19: Changing The Packing Gland

    Type 3360, 3361 Changingthesealset 6.2 changing the packing gland Warning! risk of injury from ejected parts. When the spindle opening is exposed, the individual parts of the packing gland are pressed out at an undefined speed when the relief bore is pressurized. ▶ Before pressurizing with compressed air, safeguard the ambient area of the discharge opening (e.g. place spindle on a firm base).
  • Page 20 Type 3360, 3361 Changingthesealset → Pressurize relief bore with approx. 6 bar compressed air. Warning! Danger if unsuitable lubricants are used. Unsuitable lubricant may contaminate the medium. In oxygen applications there is a risk of an explosion. ▶ Only use approved lubricants for specific applications, such as oxygen applications or analytical applications.

  • Page 21: Changing The Packing Gland For The Connection Size 10/15 (Dn4-15) And Vacuum Version

    Type 3360, 3361 Changingthesealset 6.2.1 changing the packing gland for the connection size 10/15 (Dn4-15) and vacuum version Before the packing gland can be changed, the actuator must be removed from the valve body and the control cone must be removed. An exact description for removing the actuator and the control cone can be found in chapters "5.1 Removing the actuator"...

  • Page 22: Installing The Control Cone

    Type 3360, 3361 Changingthesealset Warning! Danger if unsuitable lubricants are used. Unsuitable lubricant may contaminate the medium. In oxygen applications there is a risk of an explosion. ▶ Only use approved lubricants for specific applications, such as oxygen applications or analytical applications. → Grease gaskets of the new packing gland package with the supplied lubricant.

  • Page 23: Changing The Valve Set

    Type 3360, 3361 Changingthevalveset chanGinG The valve seT Before the valve set can be changed, the actuator must be removed from the valve body. Observe exact description for removing the valve set in chapter "5.1 Removing the actuator". 7.1 changing the valve set → Select a suitable tool insert and screw it into the installation tool.
  • Page 24 Type 3360, 3361 Changingthevalveset → Screw in valve seat tight using torque wrench. Observe tightening torque (see "Table 4"). screw connection Tightening torques Tolerance seat connection size uncoated coated [nm] valve body seats seats Dn [mm] [nm] [nm] 4-15 10/15 Table 4: Tightening torques for valve seat installation →...

  • Page 25: Changing The Energy Pack

    Type 3360, 3361 Changingtheenergypack chanGinG The enerGy pack Caution! risk of injury due to electric shock. ▶ Before removing the SAFEPOS energy-pack, switch off the supply voltage. ▶ Completely drain SAFEPOS energy-pack. Wait until the LED illuminated ring goes out; the LED status must not be in LED off mode. Setting the LED mode is described in the operating instructions at www.buerkert.de.

  • Page 26: Removing Led And Storage Module

    Type 3360, 3361 Changingtheenergypack 8.2 removing leD and storage module Fastening screws Metal housing of the LED and storage module Figure 16: Removing LED and storage module → Remove the 2 fastening screws (hexagon head key, width across flats 3 mm). → Take hold of the LED and storage module on both sides of the metal housing and lift out.
  • Page 27 Type 3360, 3361 Changingtheenergypack SAFEPOS energy-pack Locking screw (T10 hexagonal socket round screw) Figure 18: Removing the SAFEPOS energy-pack → Take SAFEPOS energy-pack out of the transport packaging. → Insert SAFEPOS energy-pack into the two guiding grooves and push in all the way.

  • Page 28: Accessories, Spare Parts

    Type 3360, 3361 Accessories,spareparts accessories, spare parTs Caution! risk of injury and/or damage due to the use of incorrect parts. Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and the sur- rounding area. ▶ Use original accessories and original spare parts from Bürkert only. accessories order number Connection cable with M12 socket, 8-pole, (length 2 m)

  • Page 29: Spare Parts

    VA spindle guide for the packing gland Body DN32 246 583 Spindle ø14 mm Body DN40 246 593 Body DN50 246 594 Table 6: Spare parts for Types 3360 and 3361 9.2.2 spare parts for angle seat control valve of Type 3360 control cone set for Type 3360 order number steel/steel pTfe/steel 13/15 170 322 170 315...
  • Page 30 Type 3360, 3361 Accessories,spareparts control cone set for Type 3361 includes: Control cone, dowel pin, graphite seal orifice Dn [mm] order number seat Body steel/steel pTfe/steel 10/15 149 912 149 963 149 914 149 965 149 915 149 943 149 916 149 944 149 917 149 945 149 918 149 946...

  • Page 31: Installation Tools

    Body Dn Wrench size order number WAF19 683 220 WAF21 683 222 25...50 WAF21 683 223 Table 9: Installation tools for Types 3360 and 3361 9.3.2 installation tools for control valves of Type 3361 installation tool for replacing valve seat orifice valve seat Dn order number 652 604 652 605 652 606 652 607 652 608 652 609...

  • Page 32: Packaging, Transport

    Type 3360, 3361 Packaging,transport packaGinG, TransporT note! Transport damage. Inadequately protected devices may be damaged during transportation. • Protect the device against moisture and dirt in shock-resistant packaging during transportation. • Prevent the temperature from exceeding or dropping below the permitted storage temperature. sToraGe note! incorrect storage may damage the device.
  • Page 34 www.burkert.com...

This manual is also suitable for:

3361

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