HIMA HIMatrix CIO 2/4 01 Manual
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HIMA HIMatrix CIO 2/4 01 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
CIO 2/4 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.00
HI 800 199 E

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Summary of Contents for HIMA HIMatrix CIO 2/4 01

  • Page 1: Table 7: Configuration Of Counter Function

    HIMatrix Safety-Related Controller CIO 2/4 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 199 E...

  • Page 2: Table 8: Configuration Of Counter Function

    All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...

  • Page 3: Table Of Contents

    CIO 2/4 01 Table of Contents Table of Contents Introduction Structure and Use of this Manual Target Audience Formatting Conventions 1.3.1 Safety Notes 1.3.2 Operating Tips Safety Intended Use 2.1.1 Environmental Requirements 2.1.2 ESD Protective Measures Residual Risk Safety Precautions Emergency Information Product Description Safety Function...
  • Page 4 Table of Contents CIO 2/4 01 Configuration 4.2.1 Module Slots Configuration with SILworX 4.3.1 Parameters and Error Codes for the Inputs and Outputs 4.3.2 Counter and Outputs CIO 2/4 01 4.3.2.1 Tab Module 4.3.2.2 Tab CIO 2/4 01_1: Channels Configuration with ELOP II Factory 4.4.1 Configuring the Inputs and Outputs 4.4.2...

  • Page 5: Introduction

    CIO 2/4 01 1 Introduction Introduction This manual describes the technical characteristics of the module and its use. It provides information on how to install, start up and configure the module. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.

  • Page 6: Target Audience

    HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 7: Formatting Conventions

    CIO 2/4 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: Bold To highlight important parts. Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. Italics For parameters and system variables Courier...

  • Page 8: Operating Tips

    1 Introduction CIO 2/4 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 40 HI 800 199 E Rev.

  • Page 9: Safety

    CIO 2/4 01 2 Safety Safety All safety information, notes and instructions specified in this document must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-Zone is permitted if additional measures are taken.

  • Page 10: Residual Risk

    2 Safety CIO 2/4 01 Residual Risk No imminent risk results from a HIMatrix system itself. Residual risk may result from:  Faults related to engineering  Faults related to the user program  Faults related to the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site.

  • Page 11: Product Description

    (IEC 61508, IEC 61511 and IEC 62061), Cat. 4 and PL e (EN ISO 13849-1) and SIL 4 (EN 50126, EN 50128 and EN 50129). Further safety standards, application standards and test standards are specified in the certificates available on the HIMA website. Safety Function If a module fault occurs, the affected outputs are de-energized.

  • Page 12: Reaction In The Event Of A Fault

    3 Product Description CIO 2/4 01 The following modes of operation can be implemented:  Counter function 1 (depending on the count direction input signal)  Counter function 2 (irrespective of the count direction input signal)  Decoder operation with attached rotary transducer Refer to Chapter 3.4.5 for more details on how to configure the counters.

  • Page 13: Type Label

    CIO 2/4 01 3 Product Description Type Label The type plate contains the following details:  Product name  Bar code (1D or 2D code)  Part no.  Production year  Hardware revision index (HW Rev.)  Firmware revision index (FW Rev.) ...

  • Page 14: Assembly

    3 Product Description CIO 2/4 01 Assembly This chapter describes the layout and function of the module. 3.4.1 Block Diagram Counter, Channel 1 Internal Logic Counter, Channel 2 4 Outputs I/O Bus Figure 2: Block Diagram Page 14 of 40 HI 800 199 E Rev.

  • Page 15: Front View

    CIO 2/4 01 3 Product Description 3.4.2 Front View CIO 2/4 Figure 3: Front View HI 800 199 E Rev. 2.00 Page 15 of 40...

  • Page 16: Module Indicators

    3 Product Description CIO 2/4 01 3.4.3 Module Indicators Color Status Description Green Operating voltage present No operating voltage Module faulty or external faults Reaction as dictated by the diagnosis No module faults and / or no channel faults Table 5: Module Indicators 3.4.4 I/O LEDs...

  • Page 17: Counter Function 2 (Irrespective Of The Count Direction Input Signal)

    CIO 2/4 01 3 Product Description 3.4.5.2 Counter Function 2 (Irrespective of the Count Direction Input Signal) Counter[0x].Auto. Detection of Rotation Direction system parameter set to FALSE, counting with falling edge on input A1 (A2). The counter increment or decrement is not controlled externally via the input B1 (B2), but by the user program.

  • Page 18: Comparing The Codes Used

    3 Product Description CIO 2/4 01 3.4.5.4 Comparing the Codes Used When the counter is operated as a decoder in Gray code, only 1 bit may change if a value on the inputs changes. 4-bit Gray code Decimal value Counter[0x].Value 0000 0001 0011...

  • Page 19: Product Data Cio 2/4 014

    CIO 2/4 01 3 Product Description Digital outputs Number of outputs 4 digital outputs Output voltage 18.4...26.8 VDC Output current 0.5 A each channel, max. 2 A each module, permanently short-circuit-proof Internal voltage drop max. 3 W at 0.5 A Minimum load 2 mA for each channel Leakage current (low level)

  • Page 20: Start-Up

    4 Start-up CIO 2/4 01 Start-up To start up the module, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. When laying cables (long cables, in particular), take appropriate measures to avoid interference, e.g., by separating the signal lines from the power lines.

  • Page 21: Connecting The Digital Outputs

    CIO 2/4 01 4 Start-up NOTE Using the invalid terminal plugs may damage the module, the sensors or encoders connected to it! The counters are connected to the following terminals: Terminal Designation Function Common ground Input A1 or bit 1 Input B1 or Bit 2 Input Z1 or bit 3 Input C1 or bit 4...

  • Page 22: Cable Plugs

    4 Start-up CIO 2/4 01 4.1.4 Cable Plugs Cable plugs attached to the pin headers of the module are used to connect to the field zone. The cable plugs are included within the scope of delivery of the HIMatrix modules. Connection to the field zone Number of cable plugs 3 pieces, nine poles, screw terminals...

  • Page 23: Mounting The Cio 2/4 01 In Zone 2

    (EC Directive 94/9/EC, ATEX) The module is suitable for mounting in zone 2. Refer to the corresponding declaration of conformity available on the HIMA website. When mounting the device, observe the special conditions specified in the following section. Specific Conditions X 1.

  • Page 24: Configuration

    4 Start-up CIO 2/4 01 Configuration The module can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware):  SILworX is required for CPU OS V7 and higher. ...

  • Page 25: Parameters And Error Codes For The Inputs And Outputs

    CIO 2/4 01 4 Start-up 4.3.1 Parameters and Error Codes for the Inputs and Outputs The following tables specify the system parameters that can be read and set for the inputs and outputs, including the corresponding error codes. In the user program, the error codes can be read using the variables assigned within the logic. The error codes can also be displayed in SILworX.
  • Page 26 4 Start-up CIO 2/4 01 System parameter Data type Description Counter.Error Code WORD Error codes both counters [WORD] Coding Description 0x0001 Module fault 0x0002 Error while comparing the time base 0x0004 Address error while reading the time base 0x0008 Parameters for time base faulty 0x0010 Address error while reading the counter value 0x0020...

  • Page 27: Tab Cio 2/4 01_1: Channels

    CIO 2/4 01 4 Start-up 4.3.2.2 Tab CIO 2/4 01_1: Channels The CIO 2/4 01_1 Channels tab contains the following system parameters: System parameter Data type Description -> Error Code [BYTE] BYTE Error codes for the digital output channels Coding Description 0x01 Module fault...
  • Page 28 4 Start-up CIO 2/4 01 System signal Description Counter.Error Code Error codes both counters [WORD] Coding Description 0x0001 Module fault 0x0002 Error while comparing the time base 0x0004 Address error while reading the time base 0x0008 Parameters for time base faulty 0x0010 Address error while reading the counter value 0x0020...

  • Page 29: Digital Outputs For Cio 2/4 01

    CIO 2/4 01 4 Start-up 4.4.4 Digital Outputs for CIO 2/4 01 System signal Description Mod.SRS [UDINT] Slot number (System.Rack.Slot) Mod. Type [UINT] Type of module, target value: 0xFC03 [64 515 Mod. Error Code [WORD] Module error code Coding Description 0x0000 I/O processing, if required with errors, see other error codes...

  • Page 30: Operation

    5 Operation CIO 2/4 01 Operation The module can only operate together with a F60 controller. No specific monitoring is required. Handling Handling of the module during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. The module diagnostic history can also be read using the programming tool.

  • Page 31: Maintenance

     Perform the proof test 6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the F60 central module. HIMA recommends to use system downtimes to load the current version of the operating system into the F60 controller.

  • Page 32: Decommissioning

    7 Decommissioning CIO 2/4 01 Decommissioning Remove the supply voltage of the PS 01 supply module to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. Page 32 of 40 HI 800 199 E Rev.

  • Page 33: Transport

    CIO 2/4 01 8 Transport Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 34: Disposal

    CIO 2/4 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 34 of 40...

  • Page 35: Appendix

    CIO 2/4 01 Appendix Appendix Glossary Term Description Address resolution protocol: Network protocol for assigning the network addresses to hardware addresses Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge...

  • Page 36: Index Of Figures

    Appendix CIO 2/4 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View Figure 4: Label for Ex Conditions Page 36 of 40 HI 800 199 E Rev. 2.00...

  • Page 37: Index Of Tables

    CIO 2/4 01 Appendix Index of Tables Table 1: Programming Tools for HIMatrix F60 Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Available Variants Table 5: Module Indicators Table 6: I/O LEDs Table 7: Configuration of Counter Function 1 Table 8: Configuration of Counter Function 2 Table 9:...

  • Page 38: Index

    Appendix CIO 2/4 01 Index block diagram..........14 digital outputs.......... 11 diagnosis.............30 front view ............ 15 fault reaction safety function ..........11 counter inputs..........12 Page 38 of 40 HI 800 199 E Rev. 2.00...
  • Page 40 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)

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