HIMA HIMatrix CIO 2/4 01 Manual
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HIMA HIMatrix CIO 2/4 01 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
CIO 2/4 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 1.00
HI 800 199 E

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  • Page 1: Table 6: Configuration Of Counter Function

    HIMatrix Safety-Related Controller CIO 2/4 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.00 HI 800 199 E...

  • Page 2: Table 7: Configuration Of Counter Function

    HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.

  • Page 3: Table Of Contents

    CIO 2/4 01 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 6 Formatting Conventions ..................7 1.3.1 Safety Notes ......................7 1.3.2 Operating Tips ......................8 Safety ..............9 Intended Use ......................9 2.1.1 Environmental Requirements...................
  • Page 4 Table of Contents CIO 2/4 01 Configuring a Controller with SILworX .............. 22 4.3.1 Parameters and Error Codes for the Inputs and Outputs ........23 4.3.2 Counter and Outputs CIO 2/4 01................23 4.3.2.1 Module Tab......................23 CIO 2/4 01_1: Channels Tab ................25 4.3.2.2 Configuring a Module Using ELOP II Factory............

  • Page 5: Introduction

    CIO 2/4 01 1 Introduction Introduction This manual describes the technical characteristics of the module and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.

  • Page 6: Target Audience

    ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 7: Formatting Conventions

    CIO 2/4 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs...

  • Page 8: Operating Tips

    1 Introduction CIO 2/4 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 40 HI 800 199 E Rev.

  • Page 9: Safety

    CIO 2/4 01 2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself.

  • Page 10: Residual Risk

    2 Safety CIO 2/4 01 Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site.

  • Page 11: Product Description

    61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function If a module fault occurs, the affected outputs are de-energized.

  • Page 12: Reaction In The Event Of A Fault

    3 Product Description CIO 2/4 01 3.1.2.1 Reaction in the Event of a Fault If the module detects a fault in the counter section, a status bit is set for evaluation in the user program. In all these cases, the module activates the ERR LED. In addition to the status bit, the user program must also consider the corresponding error code.

  • Page 13: Assembly

    CIO 2/4 01 3 Product Description Assembly This chapter describes the layout and function of the plug-in module. 3.4.1 Block Diagram Counter, Channel 1 Internal Logic Counter, Channel 2 4 Outputs I/O Bus Figure 2: Block Diagram HI 800 199 E Rev. 1.00 Page 13 of 40...

  • Page 14: Front View

    3 Product Description CIO 2/4 01 3.4.2 Front View CIO 2/4 Figure 3: Front View Page 14 of 40 HI 800 199 E Rev. 1.00...

  • Page 15: Module Indicators

    CIO 2/4 01 3 Product Description 3.4.3 Module Indicators Color Status Description Green Operating voltage present No operating voltage Module faulty or external faults Reaction as dictated by the diagnosis No module faults and / or no channel faults Table 5: Module Indicators 3.4.4 I/O LEDs...

  • Page 16: Counter Function 2 (Irrespective Of The Count Direction Input Signal)

    3 Product Description CIO 2/4 01 3.4.5.2 Counter Function 2 (Irrespective of the Count Direction Input Signal) Counter[0x].Auto. Advance Sense system parameter set to FALSE, counting with falling edge on input A1 (A2) The counter increment or decrement is not controlled externally via the input B1 (B2), but by the user program.

  • Page 17: Comparing The Codes Used

    CIO 2/4 01 3 Product Description 3.4.5.4 Comparing the Codes Used When the counter is operated as a decoder in Gray code, only 1 bit may change when a value on the inputs changes. 4-bit Gray code Decimal Value Counter[0x].Value 0000 0001 0011...
  • Page 18 3 Product Description CIO 2/4 01 Digital outputs Number of outputs 4 digital outputs Output voltage 18.4...26.8 VDC Output current 0.5 A each channel, max. 2 A each module, permanently short-circuit-proof Internal voltage drop max. 3 V at 0.5 A Minimum load 2 mA for each channel Leakage current (low level)

  • Page 19: Start-Up

    CIO 2/4 01 4 Start-Up Start-Up To start up the module, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. 4.1.1 Mounting and Removing the Modules To mount and remove the modules, the connection cable clamp terminals must be unplugged.

  • Page 20: Connecting The Digital Outputs

    4 Start-Up CIO 2/4 01 The counters are connected to the following terminals: Terminal Designation Function Common ground Input A1 orbit 1 Input B1 or bit 2 Input Z1 or bit 3 Input C1 or bit 4 Common ground Common ground Common ground Common ground Terminal...

  • Page 21: Mounting The Cio 2/4 01 In Zone 2

    Mounting the CIO 2/4 01 in Zone 2 (EC Directive 94/9/EC, ATEX) The device is suitable for mounting in zone 2. Refer to the corresponding declaration of conformity available on the HIMA website. When mounting the device, observe the special conditions specified in the following section.

  • Page 22: Configuration

    4 Start-Up CIO 2/4 01 Configuration The CIO 2/4 01 module can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond.

  • Page 23: Parameters And Error Codes For The Inputs And Outputs

    CIO 2/4 01 4 Start-Up 4.3.1 Parameters and Error Codes for the Inputs and Outputs The following tables specify the system parameters that can be read and set for the inputs and outputs, including the corresponding error codes. In the user program, the error codes can be read using the variables assigned within the logic.

  • Page 24: Table 15: Silworx - System Parameters For Counters And Outputs, Module Tab

    4 Start-Up CIO 2/4 01 System parameter Data Description type Counter.Error Code WORD Error codes of both counters [WORD] Coding Description 0x0001 Module fault 0x0002 Error while comparing the time base 0x0004 Address error while reading the time base 0x0008 Parameters for time base faulty 0x0010 Address error while reading the counter value...

  • Page 25: Cio 2/4 01_1: Channels Tab

    CIO 2/4 01 4 Start-Up CIO 2/4 01_1: Channels Tab 4.3.2.2 The CIO 2/4 01_1 Channels tab contains the following system parameters: System parameter Data Description type BYTE Error codes for the digital output channels -> Error Code [BYTE] Coding Description 0x01 Module fault...

  • Page 26: Table 17: Elop Ii Factory - System Signal For Analog Outputs

    4 Start-Up CIO 2/4 01 System Signal Description Counter. Error code Error codes both counters [WORD]] Coding Description 0x0001 Module fault 0x0002 Error while comparing the time base 0x0004 Address error while reading the time base 0x0008 Parameters for time base faulty 0x0010 Address error while reading the counter value 0x0020...

  • Page 27: Digital Outputs For Cio 2/4 01

    CIO 2/4 01 4 Start-Up 4.4.4 Digital Outputs for CIO 2/4 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0xFC03 [64515 Mod. Error Code [WORD] Module error code Coding Description 0x0000 I/O processing, if required with errors,...

  • Page 28: Operation

    5 Operation CIO 2/4 01 Operation The module can only operate together with a F60 controller. No specific monitoring is required. Handling Handling of the module during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. The device's diagnostic history can also be read using the programming tool.

  • Page 29: Maintenance

    Maintenance No maintenance measures are required during normal operation. If a device or module fails, replace it with an identical type or an alternative type which is admitted by HIMA. Only the manufacturer is authorized to repair the device/module. Faults Refer to Chapter 3.1.1.1, for more information on the fault reaction of digital outputs.

  • Page 30: Maintenance Measures

    Executing the proof test 6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the F60 processor module. HIMA recommends to use system downtimes to load a current version of the operating system into the F60 processor module.

  • Page 31: Decommissioning

    CIO 2/4 01 7 Decommissioning Decommissioning Remove the supply voltage to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 199 E Rev. 1.00 Page 31 of 40...

  • Page 32: Transport

    8 Transport CIO 2/4 01 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission.

  • Page 33: Disposal

    9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 199 E Rev. 1.00...
  • Page 34 9 Disposal CIO 2/4 01 Page 34 of 40 HI 800 199 E Rev. 1.00...

  • Page 35: Appendix

    CIO 2/4 01 Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 36: Index Of Figures

    Appendix CIO 2/4 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View Figure 4: Label for Ex Conditions Page 36 of 40 HI 800 199 E Rev. 1.00...

  • Page 37: Index Of Tables

    CIO 2/4 01 Appendix Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 2: Environmental Requirements Table 3: Part Numbers Table 4: Module Indicators Table 5: I/O LEDs Table 6: Configuration of Counter Function 1 Table 7: Configuration of Counter Function 2 Table 8:...

  • Page 38: Index

    Appendix CIO 2/4 01 Index diagnosis..........28 digital outputs........11 fault reaction part number ..........12 counter inputs........12 Page 38 of 40 HI 800 199 E Rev. 1.00...
  • Page 40 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1014)

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