Adaptive Frequency Drive Periodic Maintenance And Inspection; Removed; Applied - Trane Agility HDWA Installation, Operation And Maintenance Manual

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Table Of Contents

Table of Contents

Adaptive Frequency Drive

Periodic Maintenance and

Inspection

Adaptive Frequency™ Drive (AFD) periodic

maintenance and inspections should be performed

every 1–12 months, depending on operating

environment.

Visual Inspection—Power Removed

W W A A R R N N I I N N G G

H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e w w / / C C a a p p a a c c i i t t o o r r s s ! !

F F a a i i l l u u r r e e t t o o d d i i s s c c o o n n n n e e c c t t p p o o w w e e r r a a n n d d d d i i s s c c h h a a r r g g e e

c c a a p p a a c c i i t t o o r r s s b b e e f f o o r r e e s s e e r r v v i i c c i i n n g g c c o o u u l l d d r r e e s s u u l l t t i i n n d d e e a a t t h h o o r r

s s e e r r i i o o u u s s i i n n j j u u r r y y . .

D D i i s s c c o o n n n n e e c c t t a a l l l l e e l l e e c c t t r r i i c c p p o o w w e e r r , , i i n n c c l l u u d d i i n n g g r r e e m m o o t t e e

d d i i s s c c o o n n n n e e c c t t s s a a n n d d d d i i s s c c h h a a r r g g e e a a l l l l m m o o t t o o r r s s t t a a r r t t / / r r u u n n

c c a a p p a a c c i i t t o o r r s s b b e e f f o o r r e e s s e e r r v v i i c c i i n n g g . . F F o o l l l l o o w w p p r r o o p p e e r r

l l o o c c k k o o u u t t / / t t a a g g o o u u t t p p r r o o c c e e d d u u r r e e s s t t o o e e n n s s u u r r e e t t h h e e p p o o w w e e r r

c c a a n n n n o o t t b b e e i i n n a a d d v v e e r r t t e e n n t t l l y y e e n n e e r r g g i i z z e e d d . . F F o o r r v v a a r r i i a a b b l l e e

f f r r e e q q u u e e n n c c y y d d r r i i v v e e s s o o r r o o t t h h e e r r e e n n e e r r g g y y s s t t o o r r i i n n g g

c c o o m m p p o o n n e e n n t t s s p p r r o o v v i i d d e e d d b b y y T T r r a a n n e e o o r r o o t t h h e e r r s s , , r r e e f f e e r r t t o o

t t h h e e a a p p p p r r o o p p r r i i a a t t e e m m a a n n u u f f a a c c t t u u r r e e r r ' ' s s l l i i t t e e r r a a t t u u r r e e f f o o r r

a a l l l l o o w w a a b b l l e e w w a a i i t t i i n n g g p p e e r r i i o o d d s s f f o o r r d d i i s s c c h h a a r r g g e e o o f f

c c a a p p a a c c i i t t o o r r s s . . V V e e r r i i f f y y w w i i t t h h a a C C A A T T I I I I I I o o r r I I V V v v o o l l t t m m e e t t e e r r

r r a a t t e e d d p p e e r r N N F F P P A A 7 7 0 0 E E t t h h a a t t a a l l l l c c a a p p a a c c i i t t o o r r s s h h a a v v e e

d d i i s s c c h h a a r r g g e e d d . .

F F o o r r a a d d d d i i t t i i o o n n a a l l i i n n f f o o r r m m a a t t i i o o n n r r e e g g a a r r d d i i n n g g t t h h e e s s a a f f e e

d d i i s s c c h h a a r r g g e e o o f f c c a a p p a a c c i i t t o o r r s s , , s s e e e e P P R R O O D D - - S S V V B B 0 0 6 6 * * - - E E N N . .

1. Ensure the door interlocks are present and working.

2. Verify the safety ground connections to the door

panels are securely connected.

3. Inspect power wire cables and devices to assure no

abrasion is occurring from vibrations against

chassis of cabinets, or other edges.

4. Ensure the drive interior and exterior is clear of any

dust or debris. Fans, vents, etc. must be clean.

I I m m p p o o r r t t a a n n t t : : Only use a vacuum for cleaning. Do

NOT use compressed air.

5. Inspect the interior of the drive for any signs of

moisture entry or leakage.

6. Visually inspect all drive components and wiring.

Look for signs of heat or failure (look for swelled or

HDWA-SVX001D-EN

leaking capacitors, discolored reactors or inductors,

broken pre-charge resistors, smoke or arc trails on

MOVs and capacitors, etc.).

7. Closely inspect the motor terminal board for any

signs of leakage, arcing, etc..

8. Check ALL cable/lug/terminal connections inside

the drive enclosure. Ensure all are clean and tight,

and not rubbing against each other anywhere.

9. Test pH levels annually. Replace fluid as necessary,

or every 5 years.

10. Remove and clean electrical panel air filters.

Operational Inspection—Power Applied

W W A A R R N N I I N N G G

L L i i v v e e E E l l e e c c t t r r i i c c a a l l C C o o m m p p o o n n e e n n t t s s ! !

F F a a i i l l u u r r e e t t o o f f o o l l l l o o w w a a l l l l e e l l e e c c t t r r i i c c a a l l s s a a f f e e t t y y p p r r e e c c a a u u t t i i o o n n s s

w w h h e e n n e e x x p p o o s s e e d d t t o o l l i i v v e e e e l l e e c c t t r r i i c c a a l l c c o o m m p p o o n n e e n n t t s s c c o o u u l l d d

r r e e s s u u l l t t i i n n d d e e a a t t h h o o r r s s e e r r i i o o u u s s i i n n j j u u r r y y . .

W W h h e e n n i i t t i i s s n n e e c c e e s s s s a a r r y y t t o o w w o o r r k k w w i i t t h h l l i i v v e e e e l l e e c c t t r r i i c c a a l l

c c o o m m p p o o n n e e n n t t s s , , h h a a v v e e a a q q u u a a l l i i f f i i e e d d l l i i c c e e n n s s e e d d e e l l e e c c t t r r i i c c i i a a n n

o o r r o o t t h h e e r r i i n n d d i i v v i i d d u u a a l l w w h h o o h h a a s s b b e e e e n n p p r r o o p p e e r r l l y y t t r r a a i i n n e e d d

i i n n h h a a n n d d l l i i n n g g l l i i v v e e e e l l e e c c t t r r i i c c a a l l c c o o m m p p o o n n e e n n t t s s p p e e r r f f o o r r m m

t t h h e e s s e e t t a a s s k k s s . .

1. Verify the drive cabinet cooling fans are operating.

This should be done from outside the enclosure, by

looking into the cabinet at door and cabinet vents,

to avoid electrical hazards.

N N o o t t e e : : The power module fan comes on with power.

Other fans cycle with drive operation.

2. Check historic fault codes using Adaptive

Frequency™ Drive (AFD) control panel (LCP).

N N o o t t e e : : The AFD control panel is used ONLY for

service and should never be used for

machine operation.