User Manuals: Trane Agility HDWA Water-cooled Chiller

User Manuals: Trane Agility HDWA Water-cooled Chiller

Manuals and User Guides for Trane Agility HDWA Water-cooled Chiller. We have 1 Trane Agility HDWA Water-cooled Chiller manual available for free PDF download: Installation, Operation And Maintenance Manual

Trane Agility HDWA Installation, Operation And Maintenance Manual

Trane Agility HDWA Installation, Operation And Maintenance Manual (76 pages)

Water-cooled Chillers With Tracer AdaptiView Control

Brand: Trane | Category: Chiller | Size: 6 MB

Table of Contents

Table of Contents
4
Unit Nameplate

6
- Compressor Nameplate
  7
Model Number Descriptions

8
General Information

10
- Unit Description
  10
- Component Locations
  10
  - Chiller
    10
  - Adaptive Frequency Drive
    12
- Unit Clearances
  13
- Dimensions and Weights
  14
  - Dimensions
    14
  - Unit Specifications-Imperial (I-P)
    14
  - Units
    14
  - Unit Specifications-International
    15
  - System (SI) Units
    15
Pre-Installation

16
Installation: Mechanical

18
- Location Requirements
  18
  - Sound Considerations
    18
  - Foundation Requirements
    18
  - Clearances
    18
  - Ventilation
    18
  - Water Drainage
    18
  - Access Restrictions
    18
  - Operating Environment
    18
  - Adaptive Frequency Drive Enclosure
    19
  - Rating
    19
- Rigging
  19
  - Standard Chiller Lift
    20
  - Special Lift Requirements
    20
  - Unit Isolation
    20
  - Isolation Pads
    20
  - Leveling the Unit
    21
  - Venting
    21
- Freeze Protection
  23
Installation: Water Piping

25
- Overview
  25
- Water Treatment
  25
- Water Pressure Gauges
  25
- Valves-Drains and Vents
  25
- Strainers
  26
- Required Flow-Sensing Devices
  26
  - Water Flow Detection Controller and Sensor
    26
- Evaporator and Condenser Water
  28
- Piping
  28
- Water Piping Connections
  29
- Waterbox Locations
  29
  - Reversing Waterboxes
    30
- Grooved Pipe Coupling
  30
- Flange-Connection Adapters
  30
- Victaulic Gasket Installation
  31
- Screw-Tightening Sequence for Water
  31
- Piping Connections
  31
  - Flanges with 8 Screws
    31
- Pressure Testing Waterside Piping
  32
- Eddy Current Testing
  32
Insulation

33
- Unit Insulation Requirements
  33
- Insulation Thickness Requirements
  33
  - Factory-Applied Insulation
    33
Electrical Requirements

35
- Installation Requirements
  35
- Adaptive Frequency Drive
  36
- System Control Circuit Wiring
  37
  - Sensor Circuits
    38
  - Schematic Wiring Drawings
    40
- Adaptive Frequency Drive
  40
  - Programming
    40
  - Communications Interface
    40
  - Lontalk Interface (LCI-C)
    40
  - Bacnet Interface (BCI-C)
    40
  - MODBUS Remote Terminal Unit
    40
  - Interface
    40
Installation: Controls

41
- UC800 Specifications
  41
  - Power Supply
    41
  - Wiring and Port Descriptions
    41
  - Communication Interfaces
    42
  - Rotary Switches
    42
  - LED Description and Operation
    42
- Installing the Tracer Adaptiview
  45
- Display
  45
- Adjusting the Tracer Adaptiview Display
  45
- Arm
  46
Operating Principles

47
- General Requirements
  47
- Cooling Cycle
  47
  - HDWA Compressor
    47
- Compressor Motor
  47
- Adaptive Frequency Drive
  47
- Uninterruptible Power Supply
  48
- Evaporator and Condenser
  48
- Drive Cooling System
  48
- Tracer Adaptiview Display
  48
Start-Up and Shut-Down

49
- Sequence of Operation
  49
  - Software Operation Overview
    49
  - Diagram
    49
  - Power up
    50
  - Power up to Starting
    51
  - Stopped to Starting
    52
  - Running
    53
  - Satisfied Setpoint
    54
  - Normal Shutdown to Stopped or
    55
  - Run Inhibit
    55
  - Immediate Shutdown to Stopped or
    56
  - Run Inhibit
    56
  - AFD Mains Phase Loss
    57
  - Ice Making
    58
  - Running)
    58
  - Ice Making (Auto to Ice Making to Ice Making Complete)
    59
- Limit Conditions
  60
- Control Panel Devices and Unit-Mounted
  60
- Devices
  60
  - Unit Control Panel
    60
  - User-Defined Language Support
    60
- Unit Start-Up and Shut-Down
  61
- Procedures
  61
  - Unit Start-Up
    61
  - Restart
    61
  - Extended Unit Shut-Down
    61
  - Seasonal Unit Start-Up
    61
Maintenance

63
- Recommended Maintenance
  63
  - Weekly
    63
  - Monthly
    63
  - Annual
    63
  - Other
    63
- Maintenance Procedures
  63
  - Drive Cooling System
    63
  - Cleaning the Condenser
    64
  - Cleaning the Evaporator
    66
- Waterbox Hinges
  66
- Adaptive Frequency Drive Periodic Maintenance and Inspection
  67
  - Removed
    67
  - Applied
    67
Wiring

68
Appendix A: Forms and Check

69
Sheets

69
- Unit Start-Up/Commissioning
  69
Appendix B: Agility™ Chiller Installation

69
Completion and Request for Trane

69
Service

70
Appendix C: Settings

72
Appendix D: Operator Log

74

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