Series r helical rotary water-cooled liquid and compressor chillers (96 pages)
Summary of Contents for Trane Ascend ACR Series
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Installation, Operation, and Maintenance Ascend™ ™ Air-Cooled Chiller — Model ACR With AdaptiSpeed™ Technology Quiet operation enabled by InvisiSound™ Technology 150 to 300 Nominal Tons S S A A F F E E T T Y Y W W A A R R N N I I N N G G Only qualified personnel should install and service the equipment.
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A A L L W W A A Y Y S S r r e e f f e e r r t t o o a a p p p p r r o o p p r r i i a a t t e e M M a a t t e e r r i i a a l l S S a a f f e e t t y y impact to the environment. Trane advocates the...
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, , t t h h o o s s e e r r e e g g u u l l a a t t i i o o n n s s s s u u p p e e r r s s e e d d e e property of Trane, and may not be used or reproduced t t h h e e s s e e p p o o l l i i c c i i e e s s .
• Unit electrical requirements. each compressor. When the unit arrives, compare all • Operating charges of R-134a and refrigerant oil nameplate data with ordering, submittal, and shipping (Trane OIL00311). information. • Unit test pressures. Unit Nameplate • Installation, operation and maintenance and service data literature.
Every unit is electrically tested for proper control operation before shipment. Chilled water inlet and outlet openings are covered for shipment. The chiller features Trane’s exclusive Adaptive Control™ logic, which monitors the control variables that govern the operation of the chiller unit.
G G e e n n e e r r a a l l I I n n f f o o r r m m a a t t i i o o n n General Data Table 1. General data table Unit Size (tons) Compressor Model CHHSR...
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32 to 125 (0 to 52) °F (°C) 0 to 125 (-17.7 to 52) Wide Ambient General Unit Refrigerant HFC-134a Refrigerant Ckts Minimum Load (lbs) Refrigerant Charge/ckt (kg) Trane OIL00311 (gal) Oil Charge/ckt 11.4 11.4 11.4 11.4 15.1 15.1 15.1 15.1 AC-SVX001A-EN...
N N O O T T I I C C E E corrosion or freezing. The Trane Company warranty specifically excludes liability for E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e ! !
If it is not, contact a • Take photos of the damage, if possible. qualified service organization and the appropriate • The owner must provide reasonable evidence that Trane sales office. the damage did not occur after delivery. AC-SVX001A-EN...
• Meet foundation requirements Foundation • Safety chains • Clevis connectors Rigging • Lifting beam • Spreader bar Trane, or an agent of Trane specifically authorized to Disassembly/Reassembly perform start-up of Trane® (as required) products (contact your local Trane office for pricing) Elastomeric isolators •...
- - o o n n l l y y d d a a m m a a g g e e . . across the length and width of the unit. The Trane...
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I I n n s s t t a a l l l l a a t t i i o o n n M M e e c c h h a a n n i i c c a a l l N N O O T T I I C C E E I I m m p p o o r r t t a a n n t t : : •...
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I I n n s s t t a a l l l l a a t t i i o o n n M M e e c c h h a a n n i i c c a a l l Figure 8.
I I n n s s t t a a l l l l a a t t i i o o n n M M e e c c h h a a n n i i c c a a l l •...
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I I n n s s t t a a l l l l a a t t i i o o n n M M e e c c h h a a n n i i c c a a l l • Shutoff (isolation) valves. flow switch may need to be replaced. Contact your local Trane Sales office for more information. • Thermometers. The sensor head includes 3 LEDs, two yellow and one •...
I I n n s s t t a a l l l l a a t t i i o o n n M M e e c c h h a a n n i i c c a a l l Freeze Protection from ambient freeze damage.
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I I n n s s t t a a l l l l a a t t i i o o n n M M e e c c h h a a n n i i c c a a l l N N O O T T I I C C E E E E v v a a p p o o r r a a t t o o r r D D a a m m a a g g e e ! ! F F a a i i l l u u r r e e t t o o f f o o l l l l o o w w t t h h e e s s e e i i n n s s t t r r u u c c t t i i o o n n s s c c o o u u l l d d r r e e s s u u l l t t i i n n...
For information on specific conditions, contact performance. The unit efficiency will be reduced and Trane product support. the saturated evaporator temperature will be reduced. For some operating conditions this effect can be significant.
Installation Electrical General Recommendations W W A A R R N N I I N N G G H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e - - P P r r e e s s s s u u r r i i z z e e d d As you review this manual, keep in mind that: F F l l a a m m m m a a b b l l e e F F l l u u i i d d ! ! •...
I I n n s s t t a a l l l l a a t t i i o o n n E E l l e e c c t t r r i i c c a a l l Upon contact closure, the UC800 will initiate an ice diagnostic and the unit will default to using the ront building mode, in which the unit runs fully loaded at all...
I I n n s s t t a a l l l l a a t t i i o o n n E E l l e e c c t t r r i i c c a a l l Custom Tab of the Configuration View within Tracer Reset, or Constant Return Water Temperature Reset.
R-134a as designated on the unit nameplate. I I m m p p o o r r t t a a n n t t : : Use only R-134a and Trane Oil 00311 (bulk)/ 00315 (1gal)/00317 (5gal) . Compressor and Oil System...
Controls Overview Ascend™ ACR units utilize the following control/ interface components: • Tracer® UC800 Controller • Tracer AdaptiView™ TD7 Operator Interface UC800 Specifications Wiring and Port Descriptions The following figure illustrates the UC800 controller ports, LEDs, rotary switches, and wiring terminals. The numbered list following the figure corresponds to the numbered callouts in the illustration.
C C o o n n t t r r o o l l s s Figure 25. UC800 wiring locations and connection 5. Power (210 mA at 24 Vdc) and ground terminations ports (same bus as Item 4). Factory wired. 6.
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C C o o n n t t r r o o l l s s Figure 26. LED locations Table 17. LED behavior UC800 Status Marquee LED Powered. If the Marquee LED is green solid, the UC800 is powered and no problems exist. Low power or malfunction.
C C o o n n t t r r o o l l s s Tracer AdaptiView TD7 Display setpoints, limits, diagnostic information, and reports. This inoformation is provided through the Tracer® Operator Interface AdaptiView™ TD7 display. Logically organized groups of information—...
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C C o o n n t t r r o o l l s s Table 19. Operating modes — chiller Description Chiller Modes MP Resetting The chiller is not running either circuit, and cannot run without intervention, for instance to Stopped place chiller into the “Auto Mode”...
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C C o o n n t t r r o o l l s s Table 19. Operating modes — chiller (continued) Description Chiller Modes During startups with Outdoor Ambient temperatures less than 18°F, it may be necessary to require warmer entering water to avoid a freeze danger at startup.
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C C o o n n t t r r o o l l s s Table 20. Operating modes — circuit (continued) Description Circuit Modes The given circuit is currently being inhibited from starting (and running), but may be allowed Run Inhibit to start if the inhibiting or diagnostic condition is cleared.
C C o o n n t t r r o o l l s s Table 20. Operating modes — circuit (continued) Description Circuit Modes The circuit is in the process shutting down by performing an operational pumpdown just prior to stopping the circuit’s compressor.
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C C o o n n t t r r o o l l s s Figure 32. Edit custom report screen Figure 34. Report — condenser screen Table 22. Report — condenser screen items Figure 33. Report — evaporator screen Description Resolution Units...
C C o o n n t t r r o o l l s s Table 23. Report — compressor screen items Description Resolution Units Starter Input Voltage AB Description XXX.X Resolution Units Starter Input Voltage BC Compressor Running XXX.X On,Off Status...
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C C o o n n t t r r o o l l s s Figure 38. Equipment settings screen — chiller Figure 40. Changed chilled water setpoint screen settings Click S S a a v v e e to complete the change. The current value is To change an equipment setting, click desired setting updated in the upper left side of the screen, from Equipment Settings column on the Settings...
C C o o n n t t r r o o l l s s Table 24. Settings screen items (continued) • Time Format • Unit System Description Resolution Units • Pressure Units Capacity Control Softload • Number Format Time XXXX Local Atmospheric...
C C o o n n t t r r o o l l s s Tracer® TU service tool is used to set an alternate PIN, To e e n n a a b b l l e e security: or to recall a forgotten pin.
• For more information, see TTU-SVN01*-EN Tracer® TU serves as a common interface to all Trane® Tracer ® TU Getting Started Guide chillers, and will customize itself based on the Figure 50. Tracer TU properties of the chiller with which it is communicating.
Upon completion of installation, complete the I I m m p p o o r r t t a a n n t t : : Start-up must be performed by Trane or an Installation Completion Check Sheet and Request for...
I I m m p p o o r r t t a a n n t t : : Initial unit commissioning start-up must be 2. UC800 pump control will turn off the pump (after a performed by Trane or an agent of Trane minimum 1 min. delay) when the STOP key is...
N N O O T T I I C C E E Trane service. P P r r o o p p e e r r W W a a t t e e r r T T r r e e a a t t m m e e n n t t R R e e q q u u i i r r e e d d ! ! 2.
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S S t t a a r r t t - - u u p p a a n n d d S S h h u u t t d d o o w w n n • The shading of each software state circle In the following diagrams: corresponds to the shading on the time lines that •...
S S t t a a r r t t - - u u p p a a n n d d S S h h u u t t d d o o w w n n Running (Lead Compressor/Circuit Start and Run) The following diagram shows a typical start and run sequence for the lead compressor and its circuit.
S S t t a a r r t t - - u u p p a a n n d d S S h h u u t t d d o o w w n n Running (Lag Compressor/Circuit Start and Run) The following diagram shows a typical start and run sequence for the lag compressor and its circuit.
S S t t a a r r t t - - u u p p a a n n d d S S h h u u t t d d o o w w n n Satisfied Setpoint Leaving water temp falling below the differential to stop setpoint.
S S t t a a r r t t - - u u p p a a n n d d S S h h u u t t d d o o w w n n Normal Shutdown to Stopped or Run dashed lines on the top attempt to show the final mode if stop is selected via various inputs.
S S t t a a r r t t - - u u p p a a n n d d S S h h u u t t d d o o w w n n Immediate Shutdown to Stopped or Run lines on the top attempt to show the final mode if stop is selected via various inputs.
S S t t a a r r t t - - u u p p a a n n d d S S h h u u t t d d o o w w n n Ice Making (Running to Ice Making to Running) The following diagram shows the transition from normal cooling to Ice making, back to normal cooling.
S S t t a a r r t t - - u u p p a a n n d d S S h h u u t t d d o o w w n n Ice Making (Auto to Ice Making to Ice Making Complete) The following diagram shows the transition from Auto to Ice making, to Ice Making Complete.
Maintenance W W A A R R N N I I N N G G W W A A R R N N I I N N G G H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e - - P P r r e e s s s s u u r r i i z z e e d d H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e w w / / C C a a p p a a c c i i t t o o r r s s ! ! F F l l a a m m m m a a b b l l e e F F l l u u i i d d ! ! F F a a i i l l u u r r e e t t o o f f o o l l l l o o w w t t h h e e s s e e i i n n s s t t r r u u c c t t i i o o n n s s c c o o u u l l d d r r e e s s u u l l t t i i n n...
Oil Sump Level Check and acid level. 5. Contact a Trane service organization to leak test the The oil level in the sump can be measured to give an chiller, to check operating and safety controls, and indication of the system oil charge.
( ( 5 5 ) ) y y e e a a r r s s . . Oil Separator Nominal Oil Unit Size Size Charge Height • Every (5) years, contact your local Trane office to (tons) (in) (in) service drive fluid and strainer. 150 to 200 •...
70°F (21°C) length of time. Design Fill If chiller diagnostics indicated drive cooling system 125°F (51.7°C) problem, contact your local Trane office. Max Fill pH Test -20°F (-28.9°C) Design Fill Obtain a sample of fluid from the drive cooling loop via 70°F (21°C)
M M a a i i n n t t e e n n a a n n c c e e Cleaning Air Side of Coils Coated coils may be cleaned using traditional detergents. N N O O T T I I C C E E Reinstallation of Compressor C C o o i i l l D D a a m m a a g g e e ! ! U U s s e e o o f f c c o o i i l l c c l l e e a a n n i i n n g g a a g g e e n n t t s s o o n n u u n n c c o o a a t t e e d d c c o o i i l l s s...
Diagnostics General Diagnostics Information no circuit or chiller shutdown results. If there is a shutdown and special action defined in the table, then D D i i a a g g n n o o s s t t i i c c N N a a m m e e a a n n d d S S o o u u r r c c e e : : Name of Diagnostic the Tracer®...
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D D i i a a g g n n o o s s t t i i c c s s Table 26. Diagnostics — AFD (continued) Active Diagnostic Affects Modes Reset Severity Name and Persistence Criteria Target [Inactive Level Source Modes]...
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(Pump-Out Failed, Low Rotor Flux Feedback, or Customized Latch Circuit Immediate Local Bump Failure) OR drive custom protections not Protection enabled or programmed. Contact Trane Service. Fault One of drive custom protections has occurred AFD 2A (Pump-Out Failed, Low Rotor Flux Feedback, or Customized Circuit Immediate...
D D i i a a g g n n o o s s t t i i c c s s Table 26. Diagnostics — AFD (continued) Active Diagnostic Affects Modes Reset Severity Name and Persistence Criteria Target [Inactive Level Source Modes]...
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D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] The real time clock had detected loss of its oscillator...
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D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] The evaporator refrigerant pool temperature sensor...
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D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] Evaporator water flow was not proven within 20...
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D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] The compressor discharge temperature exceeded...
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D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] High Pressure...
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D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] The system differential pressure (Pc-Pe) for the...
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D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] a.
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D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] The respective circuit’s “Chiller Off Cycle Freeze...
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D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] The evaporator’s spillover tank refrigerant liquid...
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1001: Call All functions Immediate Latch Local software error message suggests an internal Trane Service software problem has been detected. The events that led up to this failure, if known, should be recorded and transmitted to Trane Controls Engineering AC-SVX001A-EN...
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Local internal software problem has been detected. The Trane Service events that led up to this failure, if known, should be recorded and transmitted to Trane Controls Engineering Starts or Hours The current value for the cumulative starts and or Modified –...
D D i i a a g g n n o o s s t t i i c c s s Table 27. Diagnostics — main processor (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] The respective circuit’s evaporator pressure dropped...
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D D i i a a g g n n o o s s t t i i c c s s Table 28. Diagnostics — communication (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] Continual loss of communication between the MP and Comm Loss:...
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D D i i a a g g n n o o s s t t i i c c s s Table 28. Diagnostics — communication (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] Continual loss of communication between the MP and Comm Loss:...
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D D i i a a g g n n o o s s t t i i c c s s Table 28. Diagnostics — communication (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] Comm Loss: Continual loss of communication between the MP and...
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D D i i a a g g n n o o s s t t i i c c s s Table 28. Diagnostics — communication (continued) Active Affects Modes Diagnostic Reset Severity Persistence Criteria Target [Inactive Name Level Modes] Continual loss of communication between the MP and the Functional ID has occurred for a 30 second...
Unit Wiring The following table provides a list of electrical AC-SVE001*-EN. A laminated wiring diagram booklet is schematics, field wiring diagrams and connection also shipped with each unit. diagrams. Complete wiring package is documented in Description Document Number Devices, Descriptions, Locations, Notes Sheet 1 Adaptive Frequency Drive, Circuit 1 Sheet 2...
Ascend™ Model ACR Installation Completion Check installation completion verification before Trane start- Sheet and Request for Trane Service (AC-ADF001*- up is scheduled, and for reference during the Trane start-up. Where the log or check sheet also exists • Operator Log outside of this publication as standalone literature, the literature order number is also listed.
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__________ ☐ Systems filled I I m m p p o o r r t t a a n n t t : : Start-up must be performed by Trane or an agent of Trane specifically authorized to ☐ Pumps run, air bled from system perform start-up and warranty of Trane®...
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T T h h e e r r e e f f o o r r e e , , c c h h i i l l l l e e r r s s h h o o u u l l d d h h a a v v e e require the presence of Trane service on this site, for...
L L o o g g a a n n d d C C h h e e c c k k S S h h e e e e t t s s Operator Log Ascend™ ™ ACR Chiller with UC800 Controller - Tracer® AdaptiView™ Reports - Log Sheet Start 15 minutes 30 minutes...
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L L o o g g a a n n d d C C h h e e c c k k S S h h e e e e t t s s Ascend™ ™ ACR Chiller with UC800 Controller - Tracer® AdaptiView™ Reports - Log Sheet Start 15 minutes 30 minutes...
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