Lenze 9300 Series Operator's Manual
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- System manual (591 pages) ,
- Manual (524 pages) ,
- Operating instructions manual (186 pages)
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Summary of Contents for Lenze 9300 Series
- Page 1 EDKVF9333 !Nnd Information for the operator of the machine/system Global Drive Series 9300 vector 0.37 kW ... 110 kW CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net...
- Page 2 This documentation contains all information required to operate controllers of the 9300 series in your machine/system. All information given in this documentation can be used further without asking Lenze for permission, if you do not change the contents of the information.
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Page 3: General Safety And Application Notes For Lenze Controllers
1. General Lenze controllers (frequency inverters, servo inverters, DC controllers) can carry a voltage or parts of the controllers can rotate during operation. Surfaces can be hot. If the required cover is removed, the controllers are used inappropriately or installed or operated incorrectly, severe damage to persons or material assets can occur. - Page 4 Safety information Lenze low-voltage machinery General safety and application notes for Lenze low-voltage machinery (in conformity with the Low-Voltage Directive 73/23/EEC) 1. General Low-voltage machines have dangerous, live and rotating parts as well as possibly hot surfaces. All operations serving transport, connection, commissioning and maintenance are to be carried out by skilled, responsible technical personnel (observe EN 50110-1 (VDE 0105-100);...
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Page 5: Residual Hazards
Safety information Residual hazards, Layout of the safety instructions Residual hazards Protection of After mains switch-off, the power terminals U, V, W and +U , -U remain live for at least three minutes. persons • Before working on the controller, check that no voltage is applied to the power terminals. The discharge current to PE is >... - Page 6 Parameter setting Parameter setting using the keypad Parameter setting • The parameter setting of the controller is used to adapt the drive to your applications. • The complete parameter set is organized in codes which are consecutively numbered and always begin with ”C”. •...
- Page 7 Parameter setting Parameter setting using the keypad 2.1.1 Structure of the parameter set To simplify operation, the keypad 9371BB and the PC programs GLOBAL DRIVE CONTROL and LEMOC2 consist of menu levels which will guide you rapidly to the desired codes: •...
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Page 8: Parameter Setting Using The Keypad
Parameter setting Parameter setting using the keypad Parameter setting using the keypad 2.2.1 Keypad (Order no.: EMZ9371BB) The keypad can also be plugged on the X1 interface and removed during operation. When the keypad is plugged on the controller, the module is initialised. The keypad is ready to operate after ”GLOBAL DRIVE READY”... -
Page 9: Key Functions
Parameter setting Parameter setting using the keypad Segments and status indications of the LCD display: Segment Explanation Code number four-digit code number Subcode number two-digit subcode number Parameter Parameter value with max. twelve digits Text Auxiliary text (max. 13 digits) In the operating level: status information of C0183 or contents of C0004 SH PRG ... -
Page 10: Operating Level
Parameter setting Parameter setting using the keypad Operating level From the parameter level, you reach the operating level by pressing PRG. • In the operating level, additional status information and the additional display value specified under C0004 is displayed (presetting: actual speed C0051). –... - Page 11 Parameter setting Parameter setting using the keypad 2.2.2 Change of parameters Tip! Changed parameter sets must be saved, if you do not want to loose the modifications after mains disconnection (see chapter 2.2.3). Basic procedure 1. Change to the code level from the menus using the arrow keys to the code level.
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Page 12: Save Parameter Set
Parameter setting Parameter setting using the keypad 2.2.3 Save parameter set The parameters must be saved so that the changed settings do not get lost after mains disconnection. • You can establish up to four parameter sets, e.g. if you process different materials on a machine or if this is required by different operating states (setup mode, ”stand-by”). -
Page 13: Load Parameter Set
Parameter setting Parameter setting using the keypad 2.2.4 Load parameter set (possible only when the controller is inhibited) Warning! • When a new parameter set is loaded, the controller is reinitialised and acts as if it was connected to the mains: –... - Page 14 Parameter setting Parameter setting using the keypad For terminal control You can change to other parameter sets via e.g. the digital inputs X5/E1...X5/E5. After mains connection, the controller reads parameter set 1 first. Then, the terminals are evaluated and the desired parameter set is loaded. A LOW-HIGH edge at input DCTRL-PAR-LOAD (”Load parameter set”) is not necessary in this case: •...
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Page 15: Parameter Set Transfer
Parameter setting Parameter setting using the keypad 2.2.5 Parameter set transfer (possible only when the controller is inhibited) Warning! During parameter set transfer, the control terminals of the 9300 servo can have undefined states! Therefore the plugs X5 and X6 must be removed before transfer. Thus it is ensured that the controller is inhibited and all control terminals have the defined state ”LOW”. -
Page 16: Password Protection
Parameter setting Parameter setting using the keypad 2.2.6 Password protection You can restrict the code access via the keypad using the password protection in C0094. • Reading C0094 using the keypad: – C0094 = 0: password protection is not activated. –... -
Page 17: Troubleshooting And Fault Elimination
Troubleshooting and fault elimination Troubleshooting Troubleshooting and fault elimination • You can recognize immediately whether a fault has occurred from the display elements or status information. ( 1, chapter “Troubleshooting”) • You can analyze the fault – by means of the history buffer (... - Page 18 Troubleshooting and fault elimination Troubleshooting Display via the LECOM status word C0150 Meaning FREE 0 freely combinable IMP (pulse inhibit) 0 = Pulses enabled for power stage 1 = Pulses inhibited for power stage FREE 2 freely combinable FREE 3 freely combinable FREE 4 freely combinable...
- Page 19 Troubleshooting and fault elimination Troubleshooting Error analysis with the history buffer • The history buffer is used to trace faults. • Error messages are stored in the order of their occurence. Double-click the entry ”Diagnostics dialog” in the parameter menu of GDC to open the dialog box Diagnosis 93xx : History buffer 3.2.1...
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Page 20: Working With The History Buffer
Troubleshooting and fault elimination Troubleshooting 3.2.2 Working with the history buffer Fault detection and reaction • Contains the fault detection for every memory location and the reaction to the fault. – e.g. ”OH3 TRIP” – With a fieldbus, the faults are indicated by a fault number. (LEERER MERKER, column 2) Please note: •... -
Page 21: Error Messages
External fault (TRIP-Set) A digital input assigned to the TRIP set function has been Check external encoder activated Internal error Contact Lenze Incorrect power stage During initialization of the controller, an incorrect power Contact Lenze stage was detected Sensor fault: heat sink... - Page 22 C0173) feedback module Program fault A fault in the program was detected Send controller with data (on diskette) to Lenze Initializing error A fault was detected during the parameter set transfer Correct parameter set between the drive controllers...
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Page 23: Reset Of Fault Messages
Troubleshooting and fault elimination Error messages Reset of fault messages Reaction on Measures for re-commissioning Danger notes operating errors TRIP/ FAIL-QSP • After the error has been eliminated, the drive can be restarted when an acknowledgement has been sent. • TRIP / FAIL-QSP acknowledgement by: –...