Lenze 9300 vector Manual

Lenze 9300 vector Manual

Global drive
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EDKVF93−05
.BQõ
Global Drive
9300 vector
EVF9381−EV ... EVF9383−EV
Frequency inverter
Information for the operator of the machine
250 ... 400 kW
l

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Summary of Contents for Lenze 9300 vector

  • Page 1 EDKVF93−05 Global Drive .BQõ Information for the operator of the machine 9300 vector 250 ... 400 kW EVF9381−EV ... EVF9383−EV Frequency inverter...
  • Page 2  L1 L2 L3 BR1 BR2 L1 L2 L3 PE BR1 BR2 U, V, W U, V, W BR1, BR2 BR1, BR2 +UG, -UG +UG, -UG L1, L2, L3, PE L1, L2, L3, PE 9300vec0181...
  • Page 3 Key for overview Position Description 9300 vector frequency inverter − master 9300 vector frequency inverter − slave Connections and interfaces Position Description L1, L2, L3, PE Mains connection +UG, −UG DC supply (only for the variants V210, V240, V270, V300)
  • Page 4: Table Of Contents

    ............General safety and application notes for Lenze controllers .
  • Page 5: About This Documentation

    About this documentation Note! This documentation contains all the information required by the machine operator to run the drive controllers of the 9300 vector series installed in your machine/system. You may make further use of the information contained in this documentation without asking Lenze for permission if you do not change the contents.
  • Page 6: Validity Information

    About this documentation Validity information Validity information ... 9300 vector frequency inverters as of nameplate data:  ‚ ƒ Nameplate Type 93xx ˘ V Vxx 1x 7x 93xx ˘ V Vxx Vx 6x Product series Frequency inverter EVM... EVL... EVM: Master of EVF EVL: Slave of EVF Type no.
  • Page 7: Conventions Used

    About this documentation Conventions used Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Identification Examples/notes Spelling of numbers Decimal separator language−dependen In each case, the signs typical for the target language are used as decimal separators.
  • Page 8: Notes Used

    About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...
  • Page 9: Safety Instructions

    – The procedural notes and circuit details described in this documentation are only proposals. It is up to the user to check whether they can be transferred to the particular applications. Lenze Automation GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.
  • Page 10 Safety instructions General safety and application notes for Lenze controllers Application as directed Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000−3−2.
  • Page 11 Reduce openings or apertures through the housing to a minimum. Lenze controllers can cause a DC current in the PE conductor. If a residual current device (RCD) is used for the protection in the case of direct or indirect contact on a three−phase supplied controller, only one residual current device of type B is permissible on the current supply side of the controller.
  • Page 12 Safety instructions General safety and application notes for Lenze controllers Disposal Recycle metals and plastics. Dispose of printed circuit board assemblies according to the state of the art. The product−specific safety and application notes given in these instructions must be observed! EDKVF93−05 EN 2.0...
  • Page 13: Residual Hazards

    Safety instructions Residual hazards Residual hazards Protection of persons Before working on the controller, check that no voltage is applied to the power ƒ terminals: – The power terminals U, V, W, +U , −U , BR1, BR2 and 101 ... 104 remain live for at least five minutes after disconnecting from the mains.
  • Page 14: Parameter Setting

    Parameter setting Parameter setting with the XT EMZ9371BC keypad General data and operating conditions Parameter setting Parameter setting with the XT EMZ9371BC keypad Description The keypad is available as an accessory. A full description of the keypad can be obtained from the Instructions included in the keypad delivery.
  • Page 15: Installation And Commissioning

    Parameter setting Parameter setting with the XT EMZ9371BC keypad Installation and commissioning 3.1.2 Installation and commissioning  SHPRG Menu Code 0050 Para 50.00_Hz M C T R L - N O U T EMZ9371BC ‚ SHPRG Menu 0050 E82ZBBXC Code Para G L O B A L D R I V E I n i t...
  • Page 16 Parameter setting Parameter setting with the XT EMZ9371BC keypad Display elements and function keys Pulse inhibit is active Power outputs are inhibited The set current limit is exceeded in motor or generator mode Speed controller 1 in the limitation Drive is torque−controlled (Only active for operation with standard devices of the 9300 series) Active fault...
  • Page 17: Changing And Saving Parameters

    Parameter setting Parameter setting with the XT EMZ9371BC keypad Changing and saving parameters Function keys Note! Shortcuts with T: Press and hold T, then press the second key in addition. Function Menu level Code level Parameter level Operating level Change to the Change to the operating Change to the code parameter level...
  • Page 18 Display of C0003 "PAR SAVE" 13. Set parameters for another parameter Restart the "loop" with step 1. or 3. The function of the S key can be programmed: C0469 = 1: Controller inhibit C0469 = 2: Quick stop (Lenze setting) EDKVF93−05 EN 2.0...
  • Page 19: Loading A Parameter Set

    Parameter setting Parameter setting with the XT EMZ9371BC keypad Loading a parameter set 3.1.5 Loading a parameter set The keypad serves to load a saved parameter set into the main memory when the controller is inhibited. After the controller is enabled, it operates with the new parameters. Danger! When a new parameter set is loaded, the controller is reinitialised and acts ƒ...
  • Page 20: Transferring Parameters To Other Standard Devices

    Parameter setting Parameter setting with the XT EMZ9371BC keypad Transferring parameters to other standard devices 3.1.6 Transferring parameters to other standard devices Parameter settings can be easily copied from one standard device to another by using the keypad. For this purpose use the "Load/Store" menu Danger! During the parameter transfer from the keypad to the standard device the control terminals can adopt undefined states!
  • Page 21 Parameter setting Parameter setting with the XT EMZ9371BC keypad Transferring parameters to other standard devices Copying parameter sets fom keypad into the standard device Step Action sequence Connect the keypad to standard device 2 Inhibit controller Terminal X5/28 = LOW The "IMP"...
  • Page 22: Activating Password Protection

    Parameter setting Parameter setting with the XT EMZ9371BC keypad Activating password protection 3.1.7 Activating password protection Note! If the password protection is activated (C0094 = 1 ... 9999), you only have ƒ free access to the user menu. To access the other menus, you must enter the password. By this, the ƒ...
  • Page 23: Diagnostics

    Parameter setting Parameter setting with the XT EMZ9371BC keypad Diagnostics 3.1.8 Diagnostics In the "Diagnostic" menu the two submenus "Actual info" and "History" contain all codes monitoring the drive ƒ fault/error diagnosis ƒ In the operating level, more status messages are displayed. If several status messages are active, the message with the highest priority is displayed.
  • Page 24: Menu Structure

    Parameter setting Parameter setting with the XT EMZ9371BC keypad Menu structure 3.1.9 Menu structure For simple, user−friendly operation, the codes are clearly arranged in function−related menus: Main menu Submenus Description Display Display User−Menu Codes defined in C0517 Code list All available codes All available codes listed in ascending order (C0001 ...
  • Page 25 Parameter setting Parameter setting with the XT EMZ9371BC keypad Menu structure Main menu Submenus Description Description Display Display LECOM/AIF Configuration of operation with communication modules LECOM A/B Serial interface AIF interface Process data Status word Display of status words System bus Configuration of system bus (CAN) Management CAN communication parameters CAN−IN1...
  • Page 26: Troubleshooting And Fault Elimination

    (e.g. pressure, temperature, speed). Note! The calibration always affects all specified codes simultaneously. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0051 MCTRL−NACT −36000 {1 rpm} 36000 Actual speed value, function block MCTRL Read only C0052 MCTRL−Umot...
  • Page 27: Diagnostics

    4.1.2 Diagnostics Description Display codes for diagnostics Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0093 Drive ident Controller identification Read only Invalid Defective power section None No power section Display of the controller used 9335VC 400V...
  • Page 28: Troubleshooting

    Troubleshooting and fault elimination Troubleshooting Status display via LEDs at the controller Troubleshooting Detecting breakdowns A breakdown can be detected quickly via the LEDs at the controller or via the status information at the keypad. Analysing errors Analyse the error using the history buffer. The list of fault messages gives you advice how to remove the fault.
  • Page 29: Fault Analysis With The History Buffer

    Troubleshooting and fault elimination Troubleshooting Fault analysis with the history buffer 4.2.2 Fault analysis with the history buffer Retracing faults Faults can be retraced via the history buffer. Fault messages are stored in the 8 memory locations in the order of their appearance. The memory locations can be retrieved via codes.
  • Page 30: Drive Behaviour In The Event Of Faults

    Troubleshooting and fault elimination Drive behaviour in the event of faults Fault analysis with the history buffer Drive behaviour in the event of faults The controller responds differently to the three possible fault types TRIP, message, or warning: TRIP TRIP (display in keypad XT: c A) Switches the power outputs U, V, W to a high−resistance state until TRIP reset is ƒ...
  • Page 31: Fault Elimination

    – The motor rotates faster than the speed setpoint by the value set in C0074 (influence of the speed controller, Lenze setting 10 % of n ). After the controller is enabled, it does not stop at zero speed setpoint or quick stop (QSP).
  • Page 32: Controller In Clamp Operation

    Troubleshooting and fault elimination Fault elimination Controller in clamp operation 4.4.2 Controller in clamp operation The clamp operation is a permissible operating mode. But since, however, pulse inhibit is set again and again, the controller cannot provide the optimum power. If the output power is optimal, the output current mainly is right below the clamp threshold.
  • Page 33 Brake transistor 800 V 785 V 500 V Operation with or without 900 V 885 V brake transistor Lenze setting Types EVF93xx−EV, EVF93xx−EVV060 and EVF93xx−EVV110 Mains voltage range C0173 Switch−off threshold OU Switch−on threshold OU 400 V Operation with or without...
  • Page 34 OU is lower than the delay time set in C0912. The pulse inhibit is deactivated after the delay time in C0912 has elapsed. The delay time in [ms] is set under C0912. The Lenze setting can be changed by the ƒ...
  • Page 35: System Error Messages

    X5 must be connected with the input signals and the right terminal strip X5 must be connected with the output signals. x105 Internal fault Contact Lenze x107 Wrong power During initialisation of the controller, a Contact Lenze stage wrong power stage was detected...
  • Page 36 Remedy x = 0: TRIP x = 1: Message x = 2: Warning x110 Sensor fault − Sensor of the heatsink temperature Contact Lenze heatsink detection indicates undefined values Fault message can only be reset by temperature mains switching x111 Sensor fault −...
  • Page 37 For this test the function block DFIN must be entered into the processing table. In the Lenze setting, DFIN is entered at position 1 of the processing table (C0465/1 = 200). – Deactivate feedback with C0025 = 1 –...
  • Page 38 Correct parameter set parameters saved do not match the Save all parameter sets with C0003 software version of the controller. and reset the fault message by mains CAUTION! The Lenze setting is loaded switching automatically. x072 Parameter set error Fault while loading a parameter set...
  • Page 39 Troubleshooting and fault elimination System error messages General error messages Display Error number Error Cause Remedy x = 0: TRIP x = 1: Message x = 2: Warning Pin X9/8 is not assigned Assign pin X9/8 with 5 V or switch off monitoring (C0587 = 3) x085 Encoder at X6/1,...
  • Page 40: Resetting System Error Messages

    Control word via system bus (CAN) ƒ Mains switching always executes TRIP reset. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0043 Trip reset no/trip reset Reset actual error trip active There is a TRIP error EDKVF93−05 EN 2.0...
  • Page 41 © 04/2010 Lenze Automation GmbH Service Lenze Service GmbH Hans−Lenze−Str. 1 Breslauer Straße 3 D−31855 Aerzen D−32699 Extertal Germany Germany +49 (0)51 54 / 82−0 00 80 00 / 24 4 68 77 (24 h helpline) Ê Ê +49 (0)51 54 / 82 − 28 00 +49 (0)51 54 / 82−11 12...

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