Page 1
Configuration Code table Troubleshooting and fault elimination Maintenance DC bus connection of several drives Application of brake units Automation Accessories and Motors How to select the drive Application examples Signal-flow charts Glossary Table of keywords Global Drive 9300 cam profiler...
Page 2
The features and data specified in your Manual correspond to the controller version at the time of printing (print date: see inside cover of the parts). Lenze strives to keep all information up to the state of the latest controller version. If you should still find differences to your Manual, we kindly ask you...
Page 3
Show/Hide Bookmarks Screen plate mains connection Mains connection and DC connection L1 L2 L3 RDY IMP Imax Mmax Fail Detachable operating module 1250 alternatively Field busses MCTRL - N - ACT INTERBUS X1 (hidden): Automation interface System bus (CAN) Control terminals Resolver input Encoder input Digital frequency input...
Page 4
Show/Hide Bookmarks EDS9300U--KA 00407350 Manual Part A Table of contents Preface and general information Global Drive 9300 cam profiler...
Page 5
1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
Page 6
Show/Hide Bookmarks Contents Part A 1 Preface and general information ......... . . 1.1 How to use this Manual .
Page 13
Show/Hide Bookmarks Contents 7.6.74.4 Time window for the synchronization via terminal ......7-224 7.6.74.5 Correction value phase controller .
Page 15
Show/Hide Bookmarks Contents Part F 10 DC bus connection of several drives ........10-1 10.1 See folder “Planning”...
Page 16
Show/Hide Bookmarks Contents Part L 16 Signal flow charts ............16-1 16.1 Configuration 10.000 .
Page 17
Show/Hide Bookmarks Contents SHB9300CRV EN 2.0...
Page 18
93XX Any cam profiler (types 9321 ... 9332) Controller 93XX cam profiler Drive system Drive system with 93XX cam profiler and other Lenze drive components Packing list Packing list Important 1 93XX cam profiler After receipt of the delivery, check immediately whether the items delivered match the accompanying papers.
Page 19
The specifications, processes, and circuitry described in these instructions are for guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals. The specifications in these Instructions describe the product features without guaranteeing them.
Page 20
EMC regulation. In this case, the user himself has to prove the compliance with the CE directives for the installation of a machine. Lenze has already given proof of the compliance with the CE directives and confirmed this by the declaration of conformity to the EMC CE directive.
Page 21
CE Mark Directive (93/68/EEC) The 93XX controllers are developed, designed, and manufactured in compliance with the above mentioned EC directive under the sole responsibility of Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln Considered standards: Standard DIN VDE 0160 5.88 + A1 / 4.89 + A2 / 10.88...
Page 22
EC EMC Directive and the compliance with the ”Law about the Electromagnetic Compatibility of Devices”. Lenze has evaluated the conformity of controllers on defined drive systems. These evaluated drive systems are called ”CE-typical drive system” in the following.
Page 23
EMC after it has been implemented into a drive system. Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln declares the conformity of the described ”CE-typical drive system” with the 93XX controllers to the above mentioned EC Directive.
Page 24
Show/Hide Bookmarks Preface and general information Considered basic standards for the test of the noise emission: Basic standard Test Limit value EN 55022 7/92 Radio interference housing and mains Class B Frequency range 0.15 - 1000 MHz for use in residential areas and commercial premises EN 55011 7/92 Radio interference housing and mains...
Page 25
The 93XX controllers are developed, designed, and manufactured under the sole responsibility of Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln Commissioning of the controllers is prohibited until it is proven that the machine where they are to be installed, corresponds to the EC Machinery Directive.
Page 26
Show/Hide Bookmarks Preface and general information SHB9300CRV EN...
Page 27
Show/Hide Bookmarks Safety information Safety information See Operating Instructions SHB9300CRV EN...
Page 28
Show/Hide Bookmarks Safety information SHB9300CRV EN...
Show/Hide Bookmarks EDS9300U--KB 00407351 Manual Part B Technical data Installation Global Drive 9300 cam profiler...
Page 30
1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
Page 31
Show/Hide Bookmarks Contents Part B 3 Technical data ............3.1 Features .
Page 32
Show/Hide Bookmarks Contents SHB9300CRV EN 2.0...
Show/Hide Bookmarks Technical data Technical data Features Several profiles can be stored Cam switch function Stretching/compression/offset in X and Y direction Virtual master Clutch replacement / overload clutch Welding bar control Integrated oscilloscope function Power range: 370 W to 75 kW –...
Show/Hide Bookmarks Technical data General data/ application conditions Field Values Vibration resistance Germanischer Lloyd, general conditions Permissible moisture Humidity class F without condensation (average relative humidity 85 %) ¡ Permissible temperature ranges during transport of the controller: + 70 ...
Show/Hide Bookmarks Technical data Rated data 3.3.1 Types 9321 to 9325 Type EVS9321-EK EVS9322-EK EVS9323-EK EVS9324-EK EVS9325-EK Order no. EVS9321-EK EVS9322-EK EVS9323-EK EVS9324-EK EVS9325-EK Type EVS9321-CK EVS9322-CK EVS9323-CK EVS9324-CK EVS9325-CK Order no. EVS9321-CK EVS9322-CK EVS9323-CK EVS9324-CK EVS9325-CK á á á ¡...
Show/Hide Bookmarks Technical data 3.3.2 Types 9321 to 9324 with 200 % overcurrent Type EVS9321-EK EVS9322-EK EVS9323-EK EVS9324-EK Ratings for operation at a mains: 3 AC / 400V / 50Hz/60Hz Motor power (4 pole ASM) Motor power (4 pole ASM) [kW] 0.37 0.75...
Show/Hide Bookmarks Technical data 3.3.3 Types 9326 to 9332 Type EVS9326-EK EVS9327-EK EVS9328-EK EVS9329-EK EVS9330-EK EVS9331-EK EVS9332-EK Order no. EVS9326-EK EVS9327-EK EVS9328-EK EVS9329-EK EVS9330-EK EVS9331-EK EVS9332-EK Type EVS9326-CK EVS9327-CK EVS9328-CK Order no. EVS9326-CK EVS9327-CK EVS9328-CK á á á ¡ Mains voltage 320 V 528 V 0% ;...
Show/Hide Bookmarks Technical data 3.3.5 Mains filter Type Type Rated data (uk Lenze order number Mains current Inductance for RFI degree A for RFI degree B 9321 1.5 A 24 mH EZN3A2400H002 EZN3B2400H002 9322 2.5 A 15 mH EZN3A1500H003...
Page 40
Show/Hide Bookmarks Technical data SHB9300CRV EN...
Show/Hide Bookmarks Installation Installation Mechanical installation 4.1.1 Important notes Use the controllers as built-in devices only! If the cooling air contains pollutants (dust, fluff, grease, aggressive gases): – Take suitable preventive measures , e.g. separate air duct, installation of filters, regular cleaning, etc.
Show/Hide Bookmarks Installation 4.1.2 Standard assembly with fixing rails or fixing brackets K35.0001b Fig. 4-1 Dimensions for assembly with fixing rails/fixing brackets Type Fig. 9321, 9322 9323, 9324 48.5 9325, 9326 21.5 9327, 9328, 9329 9330 28,5 9331, 9332 748.5 30.5 When using a plug-on fieldbus module: Observe the free space required for the connection cables...
The heatsink of the controllers 9321 ... 9329 can be mounted outside the control cabinet to reduce the heat generated in the control cabinet. For this, you need an assembly frame with seal (can be ordered from Lenze). Distribution of the power loss: –...
Page 44
Show/Hide Bookmarks Installation Dimensions for the types 9321 to 9326 Fig. 4-2 Dimensions for the assembly with thermally separated power stage Type 9321, 9322 112.5 385.5 95.5 365.5 105.5 9323, 9324 131.5 385.5 114.5 365.5 105.5 9325, 9226 385.5 137.5 365.5 105.5 When using an attachable fieldbus module:...
Page 45
Show/Hide Bookmarks Installation Dimensions for the types 9327 to 9329 K35.0017 Fig. 4-3 Dimensions for the assembly with thermally separated power stage Type 9327, 9328, 9329 280 Assembly cut-out Z Type Height Width 9327, 9328, 9329 ...
Show/Hide Bookmarks Installation 4.1.4 Assembly of variants Variant EVS932X-Cx (”Cold plate”) For installation in a control cabinet with other heat inks in ”cold plate technique” (x = order designation; more information on the inner cover page). Dimensions for the types 9321-Cx to 9326-Cx K35.0059 Fig.
Page 47
Show/Hide Bookmarks Installation Dimensions for the types 9327-Cx and 9328-Cx K35.0056 Fig. 4-5 Dimensions for the assembly in ” cold plate technique” Type 9327-Cx 9328-Cx When using an attachable fieldbus module: Observe the free space required for the connection cables All dimensions in mm SHB9300CRV EN...
Page 48
Show/Hide Bookmarks Installation Observe the following points to comply with the technical data: – Ensure sufficient ventilation of the heat sink. – The free space behind the control cabinet back panel must be at least 500 mm. If several controllers are installed in the control cabinet: –...
Show/Hide Bookmarks Installation Electrical installation & For information about the installation according to EMC, see chapter 4.3. 4-34) 4.2.1 Protection of persons Danger! All power terminals carry voltage up to 3 minutes after mains disconnection. 4.2.1.1 Residual current circuit breakers Signs on RCCBs Meaning AC-sensitive residual current circuit breaker (RCCB, type AC)
Show/Hide Bookmarks Installation 4.2.1.2 Insulation The controllers have an insulation (isolating distance) between the power terminals and the control terminals as well as to the housing: Terminals X1 and X5 have a double basic isolation (double insulating distance, safe mains isolation to VDE0160, EN50178).
– We recommend the use of PTC thermistors or thermostats with PTC characteristic to monitor the motor temperature. Stop! As standard Lenze three-phase AC motors are equipped with PTC thermistors. If motors from other & manufacturers are used, carry out all steps required for the adaptation to the controller.
With grounded phase Operation is only possible with one variant Contact Lenze DC-supply via + U The DC voltage must be symmetrical to PE. The controller will be destroyed when grounding + U 4.2.5...
Show/Hide Bookmarks Installation 4.2.7 Power connections Controller Preparations for the power connection 9321 ... 9326 Remove the covers of the power connections: – Unlatch to the front by gentle pressure. – Pull upwards (mains connection) or downwards (motor connection). 9327 ... 9332 Remove cover: –...
Page 54
Cable and controller protection on the DC side By means of recommended DC fuses. (+ UG, -UG) The fuses/fuse holders recommended by Lenze are UL approved. For DC group drives or supply using a DC Observe the information given in Part F of the Manual.
Show/Hide Bookmarks Installation 4.2.7.2 Motor connection For EMC safety reasons, we recommend the use of screened motor cables. Note! The screening of the motor cables is only required to comply with existing standards (e. g. VDE0160, EN 50178). Types 9321 to 9326 Correct screen connection with screened cables (required parts in the accessory kit): ...
Page 56
Show/Hide Bookmarks Installation Types 9330 and 9331 Strain relief by using cable binders Correct screen connection with screened cables: – Apply motor cable screen to the screening plate using ó clamp and screws M5x12 – Connect thermal contact screen at the stud PE next to the motor connections over a large surface.
Show/Hide Bookmarks Installation Observe the max. permissible motor cable length: = 400 V (+ 10%) = 480 V (+ 10%) Type = 8 kHz = 16 kHz = 8 kHz = 16 kHz chop chop chop chop 9321/9322 up to 50 m up to 45 m up to 50 m up to 25 m...
Show/Hide Bookmarks Installation 4.2.7.4 DC bus connection of several drives Decentralized supply with brake module ϑ Fig. 4-9 Decentralized supply with DC-bus connection of several drives Z1, Z2 Mains filter (for selection see Manual, Part F) Brake chopper Brake resistor (for r.m.s. current monitoring see the Manual, Part F) F1...F6 Fuses (see chapter 3.3.4 and chapter 4.2.7.1) F7...F10...
Page 59
Show/Hide Bookmarks Installation Central supply with supply module When connecting the supply module, the corresponding operating instructions must be observed. Fig. 4-10 Central supply for DC bus connection of several drives Mains filter & & Supply module F1...F6 Protection, see “Cable protection” ( 3-6 ) / “mains connection”...
Show/Hide Bookmarks Installation 4.2.8 Control connections 4.2.8.1 Control cables Connect the control cables to the screw terminals: Max. permissible cable cross-section Tightening torques 1.5 mm 0.5 ... 0.6 Nm (4.4 ... 5.3 lbin) We recommend the unilateral screening of all cables for analog signals to avoid signal distortion.
Page 61
Show/Hide Bookmarks Installation Terminal Level Data (Factory setting is printed in bold) Analog 1, 2 Difference input master voltage -10 V to + 10 V Resolution: inputs (speed main setpoint) 5 mV (11 bit + sign) Jumper X3 Difference input master current -20 mA to + 20 mA Resolution: ³...
Show/Hide Bookmarks Installation 4.2.8.3 Connection diagrams Connection of analog signals Analog signals are connected via the 2 x 4-pole terminal block X6. Depending on the use of the analog input, the jumper of X3 must be set accordingly. Connection for external voltage supply STOP! The maximum permitted voltage difference between an external voltage source and theGND1 (terminal X6/7) of the controller is 10V (common mode).
Page 63
Show/Hide Bookmarks Installation Connection of digital signals Digital signals are connected via the 2 x 7-pole terminal block X5. The levels of the digital inputs and outputs are PLC compatible. Use relays with low-current contacts for switching the signal cables (recommendation: relays with gold contacts).
Page 64
Digital frequency input (X9) / digital frequency output (X10) Note! Use prefabricated Lenze cables for the connection to the digital frequency input (X9) or digital frequency output (X10). Otherwise, use cables with twisted pairs and screened wires (A, A / B, B / Z, Z ) (see diagram).
Page 65
Show/Hide Bookmarks Installation STATE-BUS (X5/ ST) The STATE-BUS is a controller-specific bus system for monitoring a DC-bus network: Controls all networked drives in a preselected way. Up to 20 controllers can be connected. Connection of the STATE-BUS cables to terminals X5/ST. Stop! Do not apply an external voltage across terminals X5/ST.
Page 66
Show/Hide Bookmarks Installation System bus connection (X4) F2 F3 F2 F3 F2 F3 +UG -UG +UG -UG 932X - 933X 932X - 933X 932X - 933X HI LO K35.0123 Fig. 4-13 Wiring of the system bus RA1, RA2 Bus terminating resistors 120 (included in the accessory kit) Connection via pluggable screw terminals (double terminals can be used).
Page 67
Extremely reliable data transmission (Hamming distance = 6) Signal level to ISO 11898 Up to 63 bus devices are possible Access to all Lenze parameters Master functions integrated into the controller – Data exchange possible between controllers without participation of a master system (current ratio control, speed synchronization, etc.)
– Thermostat/normally closed contact Other monitorings KTY , PTC and TKO do not offer full protection. To improve the monitoring, Lenze recommends a bimetal relay. Alternative monitoring Comparators (CMP1 ... CMP3) monitor and a time element (TRANS1 ... TRANS4) limits the motor current (blocking current) at low speed or if the motor is in standstill.
Connection of a thermal sensor to the terminals T1 and T2 and interconnection Note! The pre-cut Lenze system cables for Lenze servo motors provide the cable for the temperature feedback. The cables are designed for wiring according to EMC. If you use cables of your own: –...
– Use indicated cable cross-sections. The feedback system is activated under C0025. Sensorless control SSC The sensorless controller (SSC) should not be used for new drive solutions (C0025 = 1). Instead use a vector control EVF 9300 or contact Lenze. 4-30 SHB9300CRV EN...
Page 71
In all configurations predefined under C0005, a resolver can be used as feedback system. An adjustment is not necessary. Note! Use pre-cut Lenze system cables to connect the resolver. Features: 2-pole resolver (V = 10 V, f = 4 kHz) Resolver and resolver cable are monitored for open circuit (fault indication Sd2) ∅...
Page 72
An incremental encoder or a sin/cos encoder can be connected to this input. Note! Use pre-cut Lenze system cables to connect the encoder. The encoder supply voltage V can be adjusted in the range from 5 V to 8 V under C0421 CC5_E –...
Page 73
Show/Hide Bookmarks Installation Incremental encoder Features: Incremental encoders with two 5 V complementary signals shifted by 90 (TTL encoder) can be connected. – The zero track can be connected (as option). 9-pole Sub-D female connector Input frequency: 0 - 500 kHz Current consumption per channel: 6 mA Assignment of the male connector (X8) &...
Show/Hide Bookmarks Installation Installation of a CE-typical drive system General notes . The electromagnetic compatibility of a machine depends on the type of installation and care taken Please observe: – Assembly – Filters – Screening – Grounding For diverging installations, the conformity to the CE EMC Directive requires a check of the machine or system regarding the EMC limit values.
Page 75
Show/Hide Bookmarks Installation F1 ... F3 F4 F5 932X - 933X 9351 E1 E2 E3 E4 E5 A1 A2 K35.0124 Fig. 4-17 Example for wiring in accordance with the EMC regulations & & F1...F5 Protection, see “Cable protection” ( 3-6 ) / “mains connection” ( 4-13 ) Mains contactor Mains filter “A”...
Page 77
Show/Hide Bookmarks EDS9300U--KC 00407352 Manual Part C Commissioning During operation Global Drive 9300 cam profiler...
Page 78
1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
Page 79
Show/Hide Bookmarks Contents Part C 5 Commissioning ............5.1 Before switching on .
Page 80
Show/Hide Bookmarks Contents SHB9300CRV EN 2.0...
Page 81
Initial switch-on Note! Use a PC with the Lenze program ”Global Drive Control” (GDC) under Windows for commissioning. The convenient menus include the codes for the most important settings. A communication module type 2102 ”RS232, RS485, optical fibre” (Lecom A/B) is required to run the GDC.
Page 82
Show/Hide Bookmarks Commissioning Commissioning described by means of an example Cam profile import Fig. 5-1 Retrofitting of a mechanical cam SHB9300CRV EN...
Page 83
Show/Hide Bookmarks Commissioning The following table lists the procedure for commissioning according to the example in Fig. 5-1. A detailed description of the commissioning can be obtained from the following chapters. Section Action Detailed description Switch on 1. Assign terminal X5/28 (controller enable) to a LOW signal. Chapter 5.3 controller 2.
Page 84
Show/Hide Bookmarks Commissioning Switch on the controller 1. Assign LOW level to terminal X5/28 (controller enable). 2. Digital inputs: The following terminal signals are to be applied to the digital terminals: 3. Analog inputs: X6/E1 and X6/E2: not used X6/E3 and X6/E4: not used 4.
Page 85
Show/Hide Bookmarks Commissioning Parameter set generation Warning! Do not change any controller settings not mentioned in this chapter. Proceed systematically when generating a parameter set: 1. Select the basic configuration (use basic configuration 10000). 2. Adapt controller to mains conditions. 3.
Page 86
Resolver fault Enter value from the motor nameplate Select C0003 Save data (C0003 = 1). If you use a motor other than from Lenze: Change to the menu ”Motor setting” (see Fig. 5-3). In the menu ”motor setting”: Command Function &...
Page 87
Show/Hide Bookmarks Commissioning 5.5.3 Enter machine parameters Field Drive Function Enter numerator for the gear ratio of the cam drive Enter denominator for the gear ratio of the cam drive Cam drive Cam drive Output feed Enter upper speed limit for the cam drive Enter numerator for the gear ratio of the cam drive Enter denomintor for the gear ratio of the master drive Master drive...
Page 88
Show/Hide Bookmarks Commissioning Basic cam data grunddat Fig. 5-4 Display - basic cam data Motion range Y upper range value Master value cycle length Fig. 5-5 Explanation to fig. 5-4 Field Function Notes Determination of the data model relative data model absolute data model Number of profiles 1 ...
Page 89
Show/Hide Bookmarks Commissioning Data model evaluation Data model Relative model A profile consists of max. 5 sections with equidistant points. Linear interpolation between the points. Absolute model A profile consists of arbitrarily distributed points. Linear interpolation between the points. Depending on the data model selected and the number of profiles, different numbers of points are available: Data model Number of points available per profile...
Page 90
Cam profile generation 5.7.1 General Our example shows how to replace the mechanical cam by the LENZE technology variant “electronic cam”. The ’mechanical cam’ must be numerically described by value pairs. These values must then be stored in the controller.
Page 91
Show/Hide Bookmarks Commissioning 5.7.2 Cam profile import Kurv_imp Fig. 5-6 Dialog “Cam profile import” Commissioning procedure A name for a file to be imported can be entered direcly or..selected from a disk by using the button “Open”. After the selection of a file, a number of information about the data read in is indicated in the middle left screen area. Indicated are the value pairs (pointsI and the minimum values in X and Y direction as well as the maximum values in X and Y direction.
Page 92
Show/Hide Bookmarks C o n t o u r i n g e r r o r C o n t o u r i n g e r r o r...
Show/Hide Bookmarks Commissioning Code Description C0005= 10000 The configuration C0005= 10000 allows an electronical solution for a mechanical cam. Additional features and functions such as stretching / compression / phase trimming in X- and Y-direction are made available. Master value C0425 Encoder constant of the master value Cam profile data...
Page 94
Show/Hide Bookmarks Commissioning Cam data Before commissioning, the cam data must be generated with Global Drive Control and then transmitted to the drive. The following cam profiles are in factory setting. They are effective independently of the basic parameter setting. Profile 1 Electronic gear (linear position profile) Profile 2...
Page 95
Show/Hide Bookmarks C o n t o u r i n g e r r o r C o n t o u r i n g e r r o r...
Page 96
Show/Hide Bookmarks Commissioning Code Description C0005= 12000 With this configuration and an absolute feedback system (resolver or sin/cos encoder), the position values of the motor shaft can be stored when switching off the mains. When the mains is switched on again, the actual values will compared to the stored values.
Page 97
Show/Hide Bookmarks Commissioning 5.9.5 Basic configuration C0005 = 1xXxx 5.9.5.1 Configurations 1X0XX: No additional function The signal flow corresponds to the basic functions described in chapters X.1 - X.3. 5.9.5.2 Configurations 1X1XX: Homing function C o n t o u r i n g e r r o r Fig.
Page 98
Show/Hide Bookmarks Commissioning 5.9.5.3 Configurations 1x2xx: Clutch function C o n t o u r i n g e r r o r Fig. 5-8 Signal-flow section with clutch function Digital term. X5 Analog term. X6 Input Function Input Function Terminal 28 Ctrl.
Page 99
Show/Hide Bookmarks Commissioning 5.9.5.4 Configurations 1x3xx: Switch points (cam) C o n t o u r i n g e r r r o r Fig. 5-9 Signal-flow section with switch points Digital term. X5 Analog term. X6 Input Function Input Function Terminal 28...
Page 100
Show/Hide Bookmarks Commissioning 5.9.5.5 Configurations 1x8xx: Mark-controlled correction of the master value Changed terminal assignment Event Profile *1 Profile *2 Trip reset / profile acceptance TOUCH-PROBE signal input C1476/16 TOUCH-PROBE position X 5.9.5.6 Configurations 1x9xx: Mark-controlled correction of the act. value Changed terminal assignment Event Profile *1...
Page 101
Show/Hide Bookmarks Commissioning 5.10 Definition by means of an example 5.10.1 Normalization For normalization, mechanical system variables and encoder system variables are input. The units of the master drive (m-units) and the cam drive (s-units) are freely selectable (e.g. mm, pieces, etc.) .
Page 102
Show/Hide Bookmarks Commissioning 1305/1 1305/2 1306 1303/1 1305/2 1304 grd_ein Master drive: Belt feed Unit master value: 1 m_unit (master-unit) = 1 mm C1303/1 C1303/2 C1304 1000 mm/rev. (= 40 teeth x 25 mm per tooth) The incremental reference is determined by the selection of the master encoder source. Cam drive: Leadscrew feed Unit cam drive: s_unit (slave-unit) = 1 mm C1305/1...
Page 103
Show/Hide Bookmarks Commissioning Altogether 2048 points are available for cam profile data. The distribution depends on the number of cam profiles selected: Number of profiles Points per profile* 2048 1024 The selection of the absolute data model can reduce the number of points to a quarter. In general, two different data models are available.
Page 105
Show/Hide Bookmarks During operation During operation Status indications 6.1.1 At the 9371 BB keypad Status messages on the keypad Display Ready for operation Initializing or fault Power outputs inhibited Power outputs enabled FAIL Active fault (TRIP, fail-QSP, message or warning) No fault Motor current setpoint C0022...
Page 106
In Global Drive Control 1. Click the ”Control” button in the ”Basic settings” dialog box. 2. Click the ”Diagnostic” button in the ”Control” dialog box. Fig. 6-1 Dialog box ”Diagnostics 9300” Type of fault Actual speed Actual motor voltage Actual motor current...
Page 107
Show/Hide Bookmarks During operation Information on operation Please observe the following for controller operation: Stop! Cyclic connection and disconnection of the supply voltage at L1, L2, L3 or +U , -U mgiht overload the internal input current limit: – Allow at least 3 minutes between disconnection and reconnection. During mains switching (L1,L2,L3) it is not important whether further controllers are supplied via the DC bus.
Page 108
Show/Hide Bookmarks During operation 6.2.2 Controller protection through current derating Valid for the types 9326 to 9332. For field frequencies < 5 Hz the controller automatically derates the maximum permissible output current. For operation with chopping frequency = 8 KHz (C0018=1, optimum power): –...
Page 109
Show/Hide Bookmarks During operation SHB9300CRV EN...
Page 110
Show/Hide Bookmarks EDS9300U--KD3.1 00407353 Manual Part D3.1 Configuration Global Drive 9300 cam profiler...
Page 111
1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
Page 116
Show/Hide Bookmarks Contents 7.6.74.4 Time window for the synchronization via terminal ......7-224 7.6.74.5 Correction value phase controller .
Show/Hide Bookmarks Configuration Configuration Every practical application demands certain application-specific configurations (programs). For this, function blocks are available which can be connected for the corresponding application. & The function blocks are linked by means of codes. 7-4) Predefined configurations Basic configurations are already defined for standard applications of the controller. These basic configurations can be selected via code C0005.
Note! C0005 contains predefined configurations which allow a very easy change of the operating mode. 7.2.3 Configuration with Global Drive Control With the PC program Global Drive Control (GDC) LENZE offers an easy to understand, well structured, convenient tool for the configuration of your specific drive task.
Page 120
Show/Hide Bookmarks Configuration Dialog box - to link digital inputs and outputs. Dialog box - to link analog inputs and outputs. SHB9300CRV EN...
Show/Hide Bookmarks Configuration Working with function blocks You can configure the signal flow in the controller yourself, by connecting function blocks. The controller can thus be easily adapted to diverse applications. 7.3.1 Signal types Every function block has a number of inputs and outputs for connection. Corresponding to their functions, there are only certain types of signals at the inputs and outputs: Quasi analog signals –...
Page 122
Show/Hide Bookmarks Configuration 7.3.2 Elements of a function block Parameterization code Input name Name of the function block FCNT1 C1100 FCNT1-CLKUP FCNT1-OUT C1102/1 C1104/1 FCNT1-CLKDWN Output symbol C1102/2 C1104/2 CTRL FCNT1-EQUAL Input symbol FCNT1-LD-VAL C1101/1 C1103/1 FCNT1-LOAD C1102/3 C1104/3 FCNT1-CMP-VAL C1101/2 C1103/2 Function...
Existing connections, which are not desired, must be removed by reconfiguration. Otherwise, the drive cannot perform the desired function. Note! & Lenze offers a net-list generator for the visualization of existing connections (see accessories: PC program GDC). 13-4) SHB9300CRV EN...
Page 125
Show/Hide Bookmarks Configuration Create connections 1. Determine the signal source for ARIT2-IN1: – Change to the code level using the arrow keys – Select C0601/1 using – Change to the parameter level using PRG. – Select output AIN2/OUT (selection number 55) using –...
Page 126
Show/Hide Bookmarks Configuration Remove connections Since a source can have several targets, there may be further signal connections, which may not be wanted. Example: – In the factory setting of the basic configuration C0005 = 1000 (speed control), ASW1-IN1 and AIN2-OUT are connected. –...
Show/Hide Bookmarks Configuration Change of the terminal assignments (see also chapter 7.3 ”How to use function blocks”) If the configuration is changed via C0005, the assignment of all inputs and outputs will be overwritten with the corresponding basic assignment. If necessary, the function assignment must be adapted to the wiring.
Page 128
Show/Hide Bookmarks Configuration Example: Menu ”Terminal I/ O; DIGIN” (terminal-I/ O; digital inputs) Here are the most important aims for digital inputs Valid for the basic configuration C0005 = 1000. Code controlled by Note Subcode Signal name Signal (interface) Selection list 2 C0885 R/L/Q-R DIGIN1...
Show/Hide Bookmarks Configuration 7.4.2 Freely assignable digital outputs 4 freely assignable digital outputs are available (X5/A1 ¡ X5/A4). It is possible to determine the polarity for each input, i.e. the input is HIGH active or LOW active. The most important codes are listed in the submenu: DIGOUT (digital outputs). Change assignment: 1.
Show/Hide Bookmarks Configuration 7.4.4 Freely assignable monitor outputs Use the monitor outputs X6/62 and X6/63 to output internal signals as voltage signals. Under C0108 and C0109 the outputs can be adapted to e.g. a measuring device or a slave drive. The most important codes are indicated in the submenu: AOUT1 X6.62 or AIN2 X6.63 (analog output 1 (X6.62) or analog output 1 (X6.63)) Change assignment:...
Show/Hide Bookmarks Configuration 7.4.5 Entries into the processing table The 93XX controller provides a certain time for calculating the processing time of FBs. Since the type and number of FBs to be used depends on the application and can vary strongly, not all available FBs are permanently calculated.
Page 132
Show/Hide Bookmarks Configuration 5. The entries under C0465 are: – Pos. 10: AND1 10500 – Pos. 11: OR1 10550 – Pos. 12: AND2 10505 This example started with position 10 because the factory setting is not assigned to any of these positions.
Page 133
Show/Hide Bookmarks Configuration Description of cam profile generation Three methods are available: Cam profile import – The method has already been described as an example in the chapter ’Commissioning’ (see chapter 5.7 Cam profile import) The cam profile import enables the use of already existing cam data, e.g. from calculation programs or design data.
Page 134
Show/Hide Bookmarks Configuration Select the profile to be processed in the upper dialog area (1). Depending on the number of sections ( 2 ), the corresponding number of possible selections is provided in the middle dialog (3). Available are: 5th degree polynomial offset sine curve standstill and synchronous ranges (import data)
Page 135
Show/Hide Bookmarks Function block library Description of function blocks Function blocks Function block Function block Description Description CPU time CPU time used in basic configuration C0005 [ s] 1000 10000 11000 12000 ABS1 Absolute value generator ADD1 Addition block 1 AIF-OUT Field bus AIN1...
Page 136
Show/Hide Bookmarks Function block library Function block Function block Description Description CPU time CPU time used in basic configuration C0005 1000 10000 11000 12000 CURVE1 Characteristic function CURVEC1 Characteristic function Dead band DCTRL Device control DFIN Digital frequency input DFOUT Digital frequency output DFRFG1 Digital frequency ramp generator...
Page 137
Show/Hide Bookmarks Function block library Function block Function block Description Description CPU time CPU time used in basic configuration C0005 1000 10000 11000 12000 FCODE 473/4 FCODE 473/5 FCODE 473/6 FCODE 473/7 FCODE 473/8 FCODE 473/9 FCODE 473/10 FCODE 474/1 FCODE 474/2 FCODE 474/3 FCODE 474/4...
Page 138
Show/Hide Bookmarks Function block library Function block Function block Description Description CPU time CPU time used in basic configuration C0005 1000 10000 11000 12000 FEVAN1 Free analog input variable FEVAN2 Free analog input variable FIXSET1 Fixed setpoints FLIP1 D-flipflop 1 FLIP2 D-flipflop 2 GEARCOMP...
Page 139
Show/Hide Bookmarks Function block library Function block Function block Description Description CPU time CPU time used in basic configuration C0005 1000 10000 11000 12000 SWPHD1 Switch - digital frequency SWPHD2 Switch - digital frequency TRANS1 Binary signal evaluation TRANS2 Binary signal evaluation TRANS3 Binary signal evaluation TRANS4...
This FB is used to convert bipolar signals into unipolar signals. ABS1 Fig. 7-7 Absolute value generator (ABS1) Signal Source Note Name Type DIS format List Lenze ABS1-IN1 C0662 dec [%] C0661 1000 ABS1-OUT Function The absolute value of the input signal is generated. 7-23 SHB9300CRV EN...
Page 141
Addition block (ADD) Purpose Adds or subtracts ”analog” signals depending on the input used. Fig. 7-8 Addition block (ADD1) Signal Source Note Name Type DIS format List Lenze ADD1-IN1 C0611/1 dec [%] C0610/1 1000 Addition input ADD1-IN2 C0611/2 dec [%] C0610/2 1000...
Show/Hide Bookmarks Function block library 7.6.3 Automation interface (AIF-IN) Purpose Interface for input signals from the connected field bus module (e.g. INTERBUS-S, PROFIBUS-DP) for setpoints and actual values as binary, analog or phase information.Please observe the corresponding Operating Instructions of the connected fieldbus module. Fig.
Page 143
Show/Hide Bookmarks Function block library Signal Source Note Name Type DIS format List Lenze AIF-CTRL.B0 C0136/3 AIF-CTRL.B1 C0136/3 AIF-CTRL.B2 C0136/3 AIF-CTRL.B4 C0136/3 AIF-CTRL.B5 C0136/3 AIF-CTRL.B6 C0136/3 AIF-CTRL.B7 C0136/3 AIF-CTRL.B12 C0136/3 AIF-CTRL.B13 C0136/3 AIF-CTRL.B14 C0136/3 AIF-CTRL.B15 C0136/3 AIF-IN.W1 C0856/1 dec [%] +16384 = +100 % AIF-IN.W2...
Page 144
Show/Hide Bookmarks Function block library Function The input signals of the 8 byte user data of the AIF object are converted into corresponding signal types. The signals can be used via further function blocks. Byte 1 and 2 Byte 1 and 2 form the control word for the controller. The bits 3, 8, 9, 10, and 11 of these bytes are directly transferred to the function block DCTRL where they are linked to other signals.
Operating Instructions of the connected fieldbus module. Fig. 7-10 Automation interface (AIF-OUT) Signal Source Note Name Type DIS format List Lenze AIF-OUT.W1 C0858/1 dec [%] C0850/1 1000 +100 % = +16384 AIF-OUT.W2 C0858/2 dec [%] C0850/2...
Page 146
Show/Hide Bookmarks Function block library Function The input signals of this function block are copied to the 8 byte user data of the AIF object and laid on the connected fieldbus module. The meaning of the user data can be determined very easily with C0852 and C0853 and the corresponding configuration code (CFG).
C0404/1 AIN1-GAIN C0403 C0404/2 Fig. 7-11 Analog input via terminal 1,2 (AIN1) Signal Source Note Name Type DIS format List Lenze AIN1-OFFSET C0404/1 dec [%] C0402 19502 AIN1-GAIN C0404/2 dec [%] C0403 19504 AIN1-OUT Special feature of input terminals 1,2 A dead band element can be integrated into the output signal at AIN1 via code C0034.
Page 148
Show/Hide Bookmarks Function block library Function The analog input value is added to the value at input AINx-OFFSET. The result of the addition is limited to ±200% . The limited value is multiplied with the value which is applied at input AINx-GAIN. The signal is then limited to ±200% .
C0821/1 & AND1-IN2 AND1-OUT C0820/2 C0821/2 AND1-IN3 C0820/3 C0821/3 Fig. 7-14 AND function (AND1) Signal Source Note Name Type DIS format List Lenze AND1-IN1 C0821/1 C0820/1 1000 AND1-IN2 C0821/2 C0820/2 1000 AND1-IN3 C0821/3 C0820/3 1000 AND1-OUT AND2 AND2-IN1 C0822/1 C0823/1 &...
Page 150
C0825/1 & AND3-IN2 AND3-OUT C0824/2 C0825/2 AND3-IN3 C0824/3 C0825/3 Fig. 7-16 AND function (AND3) Signal Source Note Name Type DIS format List Lenze AND3-IN1 C0825/1 C0824/1 1000 AND3-IN2 C0825/2 C0824/2 1000 AND3-IN3 C0825/3 C0824/3 1000 AND3-OUT AND4 AND4-IN1 C0826/1 C0827/1 &...
Page 151
Show/Hide Bookmarks Function block library & Fig. 7-19 AND function (AND6) Signal Source Note Name Type DIS format List Lenze AND6-IN1 C1176/1 C1175/1 1000 AND6-IN2 C1176/2 C1175/2 1000 AND6-IN3 C1176/3 C1175/3 1000 AND6-OUT & Fig. 7-20 AND function (AND7) Signal...
Page 152
Show/Hide Bookmarks Function block library ANDx-IN1 ANDx-IN2 ANDx-IN3 ANDx-OUT Fig. 7-21 AND function as a series connection of normally-open contacts Tip! If only two inputs are required, use the inputs ANDx-IN1 and ANDx-IN2. Assign the input ANDx-IN3 to the signal source FIXED1 via the configuration code. 7-35 SHB9300CRV EN...
AOUT1-GAIN C0433 C0434/3 AOUT1-OFFSET C0432 C0434/2 Fig. 7-24 Analog output via terminal X6/62 (AOUT1) Signal Source Note Name Type DIS format List Lenze AOUT1-IN C0434/1 dec [%] C0431 5001 AOUT1-GAIN C0434/3 dec [%] C0433 19510 AOUT1-OFFSET C0434/2 dec [%] C0432...
Page 155
Show/Hide Bookmarks Function block library Example for an output value AOUT1-IN = 50% , AOUT1-GAIN = 100% , AOUT1-OFFSET = 10% Output terminal 62 = ((50% * 100% = 50% ) + 10% = 60% ) = 6 V AOUT-GAIN AOUT-OFFSET AOUT-IN Fig.
Arithmetic block (ARIT) Purpose Logic operation of two ”analog” signals. Fig. 7-27 Arithmetic block (ARIT1) Signal Source Note Name Type DIS format List Lenze ARIT1-IN1 C0340/1 dec [%] C0339/1 1000 ARIT1-IN2 C0340/2 dec [%] C0339/2 1000 ARIT1-OUT limited to ±199.99 % Fig.
Show/Hide Bookmarks Function block library 7.6.10 Arithmetic block (ARITPH) Purpose The FB ARITPH calculates a phase output signal from two phase input signals. ARITPH1 ARITPH-Modus ARITPH1 C1010 ARITPH1-IN1 ± 2 C1011/1 C1012/1 ARITPH1-OUT ARITPH1-IN2 C1011/2 C1012/2 Fig. 7-29 Function block ARITPH1 Signal Source Note...
Page 159
Show/Hide Bookmarks Function block library ARITPH4 ARITPH-Modus ARITPH4 C1550 ARITPH4-IN1 C1551/1 ± 2 C1552/1 ARITPH4-OUT ARITPH4-IN2 C1551/2 C1552/2 Fig. 7-32 Function block ARITPH4 Signal Source Note Name Type DIS format List ARITPH4-IN1 C1552/1 dec [inc] C1551/1 ARITPH4-IN2 C1552/2 dec [inc] C1551/2 ARITPH4-OUT ARITPH5...
Page 160
Show/Hide Bookmarks Function block library ARITPH mode Arithmetic function Limitation C1010=2 OUT = IN1 - IN2 C1010=3 OUT = (IN1 * IN2) / 2 (remainder not considered) C1010=11 OUT = IN1 + IN2 without with overflow C1010=12 OUT = IN1 - IN2 without with overflow C1010=13...
ASW1-IN2 C0810/2 C0812/2 ASW1-SET C0811 C0813 Fig. 7-35 Changeover switch for analog signals (ASW1) Signal Source Note Name Type DIS format List Lenze ASW1-IN1 C0812/1 dec [%] C0810/1 ASW1-IN2 C0812/2 dec [%] C0810/2 1000 ASW1-SET C0813 C0811 1000 ASW1-OUT ASW2...
Page 162
Show/Hide Bookmarks Function block library Fig. 7-38 Changeover switch for analog signals (ASW4) Signal Source Note Name Type DIS format List Lenze ASW4-IN2 C1167/1 dec [%] C1165/1 1000 ASW4-IN1 C1167/2 dec [%] C1165/2 1000 ASW4-SET C1168 C1166 1000 ASW4-OUT 7-45...
Page 163
Show/Hide Bookmarks Function block library Function This FB is controlled via a binary input. Depending on the input signal, different signals are sent to the output: If a HIGH signal is applied at the binary input, the signal which is applied at the ASWx-IN2 input is sent to the output.
Traversing drives Active loads Fig. 7-39 Holding brake (BRK) Signal Source Note Name Type DIS format List Lenze BRK-SET C0459 C0451 1000 BRK-NX C0458/1 dec [%] C0450 1000 Speed threshold from which the drive can output the signal ”close brake”. The signal...
Show/Hide Bookmarks Function block library 7.6.12.1 Close brake Purpose A HIGH signal at the BRK-SET input activates the function. The BRK-QSP output changes to HIGH at the same time. This signal can be used to decelerate the drive to zero speed via a deceleration ramp.
Show/Hide Bookmarks Function block library Note If an actual speed larger than the value at BRK-Nx is detected before the brake-open time (C0196) has elapsed, the BRK-QSP and BRK-M-STORE signals are immediately reset. The drive can immediately operate speed- or phase controlled. If the BRK-QSP output acts on the QSP control word, the drive synchronizes to the actual speed and follows its setpoint.
Show/Hide Bookmarks Function block library 7.6.13 System bus (CAN-IN) Purpose Interface for input signals from the system bus for setpoints and actual values as binary, analog, or phase information. CAN-IN1 The process data object CAN-IN1 is provided for the cyclic transmission of process data and the communication with higher-level master.
Page 169
Show/Hide Bookmarks Function block library Signal Source Note Name Type DIS format List Lenze CAN-CTRL.B0 C0136/2 CAN-CTRL.B1 C0136/2 CAN-CTRL.B2 C0136/2 CAN-CTRL.B4 C0136/2 CAN-CTRL.B5 C0136/2 CAN-CTRL.B6 C0136/2 CAN-CTRL.B7 C0136/2 CAN-CTRL.B12 C0136/2 CAN-CTRL.B13 C0136/2 CAN-CTRL.B14 C0136/2 CAN-CTRL.B15 C0136/2 CAN-IN1.W1 C0866/1 dec [%] + 16384 = + 100 % CAN-IN1.W2...
Page 170
Show/Hide Bookmarks Function block library Function The input signals of the 8 byte user data of this CAN object are converted into corresponding signal types. The signals can be used via further function blocks. Byte 1 and 2 Byte 1 and 2 form the control word for the controller. The bits 3, 8, 9, 10, and 11 of these bytes are directly transferred to the function block DCTRL, where they are linked to other signals.
Page 171
Show/Hide Bookmarks Function block library Signal Source Note Name Type DIS format List Lenze CAN-IN2.W1 C0866/4 dec [%] + 16384 = + 100 % CAN-IN2.W2 C0866/5 dec [%] + 16384 = + 100 % CAN-IN2.W3 C0866/6 dec [%] + 16384 = + 100 % CAN-IN2.W4...
Page 172
Show/Hide Bookmarks Function block library Byte 1, 2, 3 and 4 The meaning of these user data can be selected among different signal types. Depending on the requirement, these data can be evaluated as up to 2 analog signals, 32 digital signals or one phase signal.Mixed forms are also possible.
Page 173
Show/Hide Bookmarks Function block library Signal Source Note Name Type DIS format List Lenze CAN-IN3.W1 C0866/8 dec [%] + 16384 = + 100 % CAN-IN3.W2 C0866/9 dec [%] + 16384 = + 100 % CAN-IN3.W3 C0866/10 dec [%] + 16384 = + 100 % CAN-IN3.W4...
Page 174
Show/Hide Bookmarks Function block library Byte 1, 2, 3 and 4 The meaning of these user data can be selected among different signal types. Depending on the requirement, these data can be evaluated as up to 2 analog signals, 32 digital signals or one phase signal.Mixed forms are also possible.
The process data object CAN-OUT1 is provided for the cyclic transmission of process data and the communication with a superimposed master. Fig. 7-47 System bus (CAN-OUT1) Signal Source Note Name Type DIS format List Lenze CAN-OUT1.W1 C0868/1 dec [%] C0860/1 1000 + 100 % = + 16384 CAN-OUT1.W2 C0868/2 dec [%] C0860/2...
Page 176
Decentralized outputs can also be accessed. Fig. 7-48 System bus (CAN-OUT2) Signal Source Note Name Type DIS format List Lenze CAN-OUT2.W1 C0868/4 dec [%] C0860/4 1000 + 100 % = + 16384 CAN-OUT2.W2 C0868/5 dec [%]...
Page 177
Decentralized outputs can also be accessed. Fig. 7-49 System bus (CAN-OUT3) Signal Source Note Name Type DIS format List Lenze CAN-OUT3.W1 C0868/8 dec [%] C0860/8 1000 + 100 % = + 16384 CAN-OUT3.W2 C0868/9 dec [%]...
Page 178
Show/Hide Bookmarks Function block library Byte 1, 2, 3 and 4 The meaning of these user data can be selected among different signal types. Depending on the requirement, up to two analog signals, 32 digital signals of the function block FDO or a phase signal can be selected.Mixed forms are also possible.
Show/Hide Bookmarks Function block library 7.6.15 Setpoint conditioning (CCTRL) One function block is available (CCTRL). Purpose Digital frequency signals are integrated in a position. It is possible to integrate an auxiliary position setpoint while the first position information remains active (application of function block CLUTCH (virtual clutch)). Signal Source Note...
Show/Hide Bookmarks Function block library Principle of operation Main and auxiliary position setpoint Synchronization of machine and drive Reset of main position setpoint Speed precontrol Torque precontrol 7.6.15.1 Main and auxiliary position setpoint Under normal operating conditions, the main position setpoint is a reference variable for the control of the cam profiler.
Show/Hide Bookmarks Function block library Activate with CCTRL-TPIN/E4 = LOW Enter the position of the touch probe sensor at input CCTRL-TP-POS. With a L->H transition at input CCTRL-TPIN the drive synchronizes to the set position of the output CCTRL-PHI-SET. 7.6.15.3 Reset of main position setpoint CCTRL-PHI-SET = CCTRL-PHI-ACT is set with CCTRL-RESET = HIGH .
Show/Hide Bookmarks Function block library 7.6.15.5 Torque precontrol With torque precontrol, the faster (inner) control circuits are activated earlier. It should be used if the drive generates a contouring error during acceleration (negative or positive). Stop! The torque control has a much more sensitive influence on the drive than the speed precontrol. Therefore, please influence the drive acceleration with the possibilities of the speed control first (see above).
Show/Hide Bookmarks Function block library 7.6.16 Cam profile data conditioning (CDATA) One function block (CDATA) is available. Purpose The function block calculates the Y coordinate from the preselected data according to the selected cam profile. Evaluation of the detected master angle (stretching/compression/offset in X direction) Mark-controlled correction of the master position 7-66 SHB9300CRV EN...
Page 184
Show/Hide Bookmarks Function block library Signal Source Note Note Name Type DIS format List CDATA-SEL 1321/1 dec[abs] 1320/1 Profile selection 0 = profile 0 (1. profile) CDATA-XFACT 1321/2 dec[%] 1320/2 Stretching/compression factor in X direction: + 100% = no compression/stretching >...
– Reset/inhibit cam profile selection – Cam profile with relative feed 7.6.16.1 Cam profile generation The Lenze operating software GLOBAL-DRIVE-CONTROL (GDC) provides two different methods for cam profile generation: Cam profile import Mathematical cam profile generation Independently of the method, the cam profile data is generated by GDC only.
Show/Hide Bookmarks Function block library 7.6.16.3 Determination of the number of cam profiles to be stored The number of cam profiles to be stored in the controller are determined via GDC. The memory available can be used for max. 1, 2, 4 or 8 different cam profiles. The points available per cam profile depend on the number of profiles selected: Number of profiles Number of points available per profile*...
Show/Hide Bookmarks Function block library Automatic cam profile processing The function is selected with CDATA-CYCLE = HIGH. Code C1311 is used to determine the profile to start with. Code C1312 is used to determine the cycle range (the range is limited by the number of cam profiles entered in GDC).
Page 188
Show/Hide Bookmarks Function block library Input CDATA-DFIN: Generation of X position from a digital frequency The digital frequency at CDATA-DFIN is integrated into the X position. With this control mode, the controller must be synchronised to the master value, if necessary (for description of synchronization of master drive and cam profiler see below).
Show/Hide Bookmarks Function block library Single X position setting if a phase offset can be excluded, a X position must only be set once. Therefore the master drive (machine) must be set to the posiiton applied to the input CDATA-TP-POS. CDATA-X-TP/E5 = LOW Acceptance of the X position by a L ->...
Page 190
Show/Hide Bookmarks Function block library Function block interconnection The figure shows the minimum interconnection. All function blocks used to generate a stretching/compression factor must be entered into the processing table between the function blocks DCATA and YSET1. cdat_yset Activate function The function is only active if C1317 = 1.
Page 191
Show/Hide Bookmarks Function block library CCW rotation In CCW direction, the profiles are selected in descending order. If the first profile is reached, the process starts again with the profile: first profile + reach. About the example: 2 -> 4 -> 3 -> 2 -> 4 etc. Profiles 0 and 1 cannot be reached with this setting.
Show/Hide Bookmarks Function block library 7.6.17 Contouring error monitoring (CERR) One function block (CERR1) is available. Purpose Contouring error monitoring with pre-warning stage Signal Source Note Note Name Type DIS format List CERR1-WFAC 1385/1 dec [%] 1384/1 Reduction factor for CERR1-WARN: + 100% = no reduction <...
Show/Hide Bookmarks Function block library 7.6.17.1 Evaluation of the contouring error The actual contouring error signal is generated by the function block CCTRL (output CCTRL-POUT) and read at CERR1-PHI-IN (see e.g. signal-flow chart configuration 1000). In the function block, it is compared to the configurable contouring error limit CERR1-LIM. If the limit is exceeded, the contouring error warning is available at the output CERR1-ERR: Input signal Output signal...
Show/Hide Bookmarks Function block library 7.6.17.3 Output of status signals The digital outputs CERR1-ERR and CERR1-WARN indicate if the actual limit values for contouring errors and contouring error pre-warning are exceeded or not reached yet. Enter a hysteresis under codes C1380/1 and C1380/2 to avoid constant inversion at the turning point.
Show/Hide Bookmarks Function block library 7.6.18 Virtual clutch (CLUTCH) One function block (CLUTCH) is available. Purpose With the clutch function the drive is positioned safely when being in an extreme situation. Signal Source Note Note Name Type DIS format List CLUTCH-MLIM 1415/1 dec [%]...
Show/Hide Bookmarks Function block library Principle of operation Overload monitoring Disengage clutch Engage clutch Engage clutch immediately Set drive back to open position Set drive to target position Latch at set position 7.6.18.1 Overload monitoring The clutch function can be activated if torque and/or speed overload occurs. CLUTCH-OL-DET = HIGH (e.g.
Page 197
Show/Hide Bookmarks Function block library 7.6.18.3 Engage clutch The function is activated through a LH - transition at the input CLUTCH-CLOSE. For the time required to start cam operation again, the function of the speed setpoint at CLUTCH-NSET can be configured under C1410. The following alternatives are possible: –...
These function blocks are used to compare two analog signals with each other. Two comparators are available. They can be used to implement threshold switches: CMP1 Fig. 7-51 Comparator (CMP1) Signal Source Note Name Type DIS format List Lenze CMP1-IN1 C0684/1 dec [%] C0683/1 5001 CMP1-IN2 C0684/2 dec [%] C0683/2 19500 CMP1-OUT CMP2 Fig.
Show/Hide Bookmarks Function block library Function The description is an example for CMP1 and is also suitable for CMP2 and CMP3. The function of these function blocks can be set under code C0680 (CMP1). The following comparator functions are available: CMP1-IN1 = CMP1-IN2 CMP1-IN1 >...
Show/Hide Bookmarks Function block library 7.6.19.2 Function 2: CMP1-IN1 > CMP1-IN2 If the value at the input CMP1-IN1 exceeds the value at the input CMP1-IN2, the output CMP1-OUT changes from LOW to HIGH. If the signal at input CMP1-IN1 falls below the value of CMP1-IN2 - C0681 again, the output changes from HIGH to LOW.
Show/Hide Bookmarks Function block library Example: This function is used to obtain the comparison ”Actual speed is lower than a limit value (n > n )” for one direction of rotation. 7.6.19.4 Function 4: |CMP1-IN1| = |CMP1-IN2| This function is the same as function 1. The absolute value of the input signals (without sign) is generated here before the signal processing.
Fig. 7-57 Function block CONV1 Signal Source Note Name Type DIS format List Lenze CONV1-IN C0943 dec [%] C0942 1000 CONV1-OUT Limited to ± 199.99 % This function block is used to multiply or divide analog signals. The conversion is done according to the formula: ô...
Page 203
Fig. 7-59 Function block CONV3 Signal Source Note Name Type DIS format List Lenze CONV3-IN C0953 dec [rpm] C0952 1000 CONV3-OUT Limited to ± 199.99 % This function block is used to convert speed signals into analog signals. The conversion is done according to the formula: ô...
Page 204
Fig. 7-62 Function block CONV6 Signal Source Note Name Type DIS format List Lenze CONV6-IN C1173 dec [%] C1172 1000 CONV6-OUT Limited to ± 29999 rpm This function block is used to convert analog signals into speed signals. The conversion is done according to the formula: ô...
Show/Hide Bookmarks Function block library 7.6.21 Phase conversion (CONVPHA) Purpose Converts a phase signal into an analog signal and into a speed signal. CONVPHA1 ± 199,99% CONVPHA1-IN CONVPHA1-OUT C1001 C1000 C1002 Fig. 7-63 Phase conversion (CONVPHA1) Signal Source Note Name Type DIS format List...
Show/Hide Bookmarks Function block library 7.6.22 Conversion - stretching factor (CONVPHD) One function block (CONVPHD1) is available. Purpose Exact adaptation of the incrmental encoder CONVPHD1 for the adjustment of the stretching factor via free configurable inputs Signal Source Note Note Name Type DIS/selection...
Page 207
Show/Hide Bookmarks Function block library Note! If only the stretching factor is used (the function block is then somewhere else in the circuit), set the encoder constant to 16384 incr./rev. Otherwise, the signal will be amplified additionally (lower values) or attenuated. When setting negative values in the numerator, the output signal will be inverted.
Show/Hide Bookmarks Function block library 7.6.23 Phase conversion (CONVPHPH) Purpose Conversion of a phase signal with dynamic fracture. Fig. 7-64 Phase conversion (CONVPHPH1) Signal Source Note Name Type DIS format List CONVPHPH1-IN C1247 dec [inc] C1242 CONVPHPH1-NUM C1245/1 C1240/1 Numerator CONVPHPH1-DEN C1245/2 C1240/2...
Show/Hide Bookmarks Function block library 7.6.24 Conversion (CONVPHPHD) Two function blocks are available (CONVPHPHD1) Purpose A phase change is converted into a speed (digital frequency). Signal Source Note Note Name Type DIS format List CONVPHPHD1-IN 1451/1 dec [inc] 1450/1 Phase input CONVPHPHD1-FAIL HIGH = Resulting speed >...
Show/Hide Bookmarks Function block library 7.6.25 Speed conversion (CONVPP) Purpose Conversion of a speed signal with dynamic fracture Fig. 7-65 Speed conversion (CONVPP1) Signal Source Note Name Type DIS format List CONVPP1-IN C1253 dec [rpm] C1250 CONVPP1-NUM C1254/1 dec [inc] C1251/1 Numerator CONVPP1-DEN...
Show/Hide Bookmarks Function block library 7.6.26 Cam profile selection (CSEL) One function block (CSEL1) is available. Purpose Selection of one cam profile out of eight profiles. Selection of an event profile Signal Source Note Note Name Type DIS/selection List CSEL1-CAM*1 1425/1 1424/1 Selection bit 0...
Show/Hide Bookmarks Function block library 7.6.26.1 Change of an input bit map 1. input 2. input 3. input CSEL1-LOAD CSEL1-Event Output CSEL1-CAM*1 CSEL1-CAM*2 CSEL1-CAM*4 CSEL1-OUT Value in C1420 * - Signal status has no meaning Depending on the number of profiles used, not all inputs must be assigned for cam profile selection.
Conversion of an analog signal into a characteristic. Fig. 7-66 Characteristic function (CURVE1) Signal Source Note Name Type DIS format List Lenze CURVE1-IN C0968 dec [%] C0967 5001 CURVE1-OUT Scope of functions Under C0960, you can select the function: Characteristic with two co-ordinates...
Show/Hide Bookmarks Function block library 7.6.27.1 Characteristic with two co-ordinates Set C0960 = 1. CURVE1-OUT y100 C0964 C0961 -100% 100% CURVE1-IN -C0961 -C0964 Fig. 7-67 Line diagram with 2 co-ordinates 7.6.27.2 Characteristic with three co-ordinates Set C0960 = 2. CURVE1-OUT y100 C0964 C0962...
Show/Hide Bookmarks Function block library 7.6.28 Characterisitc function (CURVEC) One function block (CURVEC1) is available. Purpose Analog profile mapping Signal Source Note Name Type DIS/selection DIS format List CURVEC1-AIN C13321/1 C1320/1 Analog input (analog profile) CURVEC1-AOUT Analog output CURVEC1-BUSY LOW-HIGH transition = “The point distribution is not perfect, select less points”...
Page 217
Show/Hide Bookmarks Function block library Freezing of the output value With CURVEC1-HOLD = HIGH the output signals remain the same as of the switching instant independently of possibly changing input value. The output are enabled again with CURVEC1-HOLD = LOW. Depending on the function, the output values change immediately to the now valid input values.
Page 218
Show/Hide Bookmarks Function block library With CURVEC1-REL-SEL = LOW, the last Y value of the profile will not be stored! Stop! Depending on the cam profile data, this setting may result in a ’jump’ of the drive to the new value (see fig.
Fig. 7-70 Dead band element (DB1) Signal Source Note Name Type DIS format List Lenze DB1-IN C0623 dec [%] C0622 1000 DB1-OUT limited to ± 199.99 % Function The dead band is parameterized under C0621.
Show/Hide Bookmarks Function block library Function Quick stop (QSP) Operation inhibited (DISABLE) Controller inhibit (CINH) TRIP SET TRIP RESET Parameter-set changeover (PAR) Controller status 7.6.30.1 Quick stop (QSP) The controller is braked to standstill following the deceleration ramp C0105. It generates a holding torque.
Page 222
Show/Hide Bookmarks Function block library 7.6.30.4 TRIP SET The drive is controlled to the status set under code C0581 and indicates EEr(external error). This function can be controlled via 4 inputs. – Control word CAN-CTRL bit 10 from CAN-IN1 – Control word AIF-CTRL bit 10 from AIF-IN –...
Show/Hide Bookmarks Function block library 7.6.30.5 TRIP RESET Resets an active trip after the cause has been eliminated. If the cause is still active, it does not respond. This function can be controlled via 4 inputs. – Control word CAN-CTRL bit 11 from CAN-IN1 –...
Show/Hide Bookmarks Function block library 7.6.31 Digital frequency input (DFIN) Purpose Conversion and standardization of a power pulse current at the digital frequency input X9 into a speed and phase setpoint. The transmission of a digital frequency is very precise (without offset and gain errors).
Page 225
Show/Hide Bookmarks Function block library C0427 = 1 C0427 = 1 Fig. 7-75 Control of the direction of rotation by track B CW rotation – Track A transmits the speed. – Track B=LOW (positive value at DFIN-OUT). CCW rotation – Track A transmits the speed. –...
Page 226
Show/Hide Bookmarks Function block library Signal adaptation Finer resolutions than the squaring can be achieved by connecting an FB (e.g. CONV3 or CONV4). Example: The FB CONV3 converts the speed signal into a quasi-analog signal. The conversion is done according to the formula: Å...
Show/Hide Bookmarks Function block library 7.6.32 Digital frequency output (DFOUT) Purpose Converts internal speed signals into frequency signals and outputs them to subsequent drives.The transmission is very precise (without offset and gain errors). C0030 DFOUT C0540 DFOUT-OUT DFOUT-DF-IN C0542 C0549 DFOUT-AN-IN C0541 C0547...
Show/Hide Bookmarks Function block library 7.6.32.1 Output signals on X10 Fig. 7-79 Signal sequence for CW rotation (definition) The output signal corresponds to the simulation of an incremental encoder: – Track A, track B and the zero track (if necessary) as well as the corresponding inverted tracks are output with tracks shifted by 90 degree.
Show/Hide Bookmarks Function block library 7.6.32.2 Output of an analog signal For this, code C0540 must be set to 0. The value applied at input DFOUT-AN-IN is converted into a frequency. Transmission function Å Å ô ô Increments from C0030 C0011 f [Hz] DFOUT...
Show/Hide Bookmarks Function block library 7.6.32.4 Encoder simulation of the resolver Set C0540 = 2 or C0540 = 3 (depending on the desired generation of the zero track). The function is used if a resolver is connected to X7. The encoder constant for output X10 is set under C0030. Generate zero pulse in resolver zero position (C0540 = 2) The output of the zero pulse referring to the motor depends on how the resolver is attached to the motor.
Show/Hide Bookmarks Function block library 7.6.33 Digital frequency ramp generator (DFRFG) Purpose Synchronization of the drive (motor shaft) on a digital frequency (phase input). Then, the drive performs a phase-synchronous run to the digital frequency. Fig. 7-80 Digital frequency ramp generator (DFRFG1) Signal Source Note...
Show/Hide Bookmarks Function block library The profile generator generates ramps which lead the setpoint phase to its target. Set acceleration and deceleration under C0751. Set max. speed under C0752. If the distance and the speed reach their setpoints, the output switches DFRFG1-SYNC=HIGH.
Show/Hide Bookmarks Function block library 7.6.33.3 Ramp generator stop Maintains the state of the profile generator during operation. Activate with DFRFG-STOP=HIGH Output of the last state at DFRFG-OUT. Store the setpoint phase detected at DFRFG-IN. Approach of the setpoint phase via the profile generator after reset of the stop request. DFRFG-OUT DFRFG-IN C0752...
Show/Hide Bookmarks Function block library DFRFG-OUT DFRFG-IN Touch-Probe X5/E5 DFRFG-QSP DFRFG-RESET Fig. 7-85 Starting via touch probe initiator (terminal X5/E5) Stop! In the default setting, terminal X5/E5 has another function. 7.6.33.7 Correction of the touch probe initiator (terminal X5/ E5) Delays during activation of the initiator cause a speed-dependent phase offset (e.g.
Show/Hide Bookmarks Function block library 7.6.34 Digital frequency processing (DFSET) Purpose Conditions the digital frequency for the controller. Input of the stretch factor, gearbox factor and the speed or phase trimming. Fig. 7-86 Digital frequency processing (DFSET) Signal Source Note Name Type DIS format...
Show/Hide Bookmarks Function block library Function Setpoint conditioning with stretch and gearbox factor Processing of correction values Synchronizing on zero track or touch probe (for resolver feedback touch probe only) 7.6.34.1 Setpoint conditioning with stretch and gearbox factor Stretch factor Defines the ratio between the drive and the setpoint.
Show/Hide Bookmarks Function block library Speed-proportional phase setting Leading or lagging of the phase with rising speed. Enter a suitable setting in increments under code C0253. The set phase offset is reached at 15000 rpm of the drive (linear relationship). 7.6.34.3 Synchronizing on zero track or touch probe The synchronization is selected under C0532.
DIGDEL1 C0720 C0721 DIGDEL1-IN DIGDEL1-OUT C0723 C0724 Fig. 7-87 Delay element (DIGDEL1) Signal Source Note Name Type DIS format List Lenze DIGDEL1-IN C0724 C0723 1000 DIGDEL1-OUT DIGDEL2 C0725 C0726 DIGDEL2-IN DIGDEL2-OUT C0728 C0729 Fig. 7-88 Delay element (DIGDEL2) Signal Source...
Show/Hide Bookmarks Function block library 7.6.35.1 On-delay If the on-delay is set, a signal change at the input DIGDELx-IN from LOW to HIGH is passed on to the DIGDELx-OUT output after the delay time set under C0721 or C0726 has elapsed. DIGDEL1-IN C0721 C0721...
Show/Hide Bookmarks Function block library 7.6.35.3 General delay A general delay causes any signal change at the input DIGDELx-IN to be passed to the output DIGDELx-OUT only after the time set under C0721 or C0726 has elapsed. DIGDEL1-IN C0721 DIGDEL1-TIMER DIGDEL1-OUT Fig.
DIGIN2 DIGIN3 DIGIN4 DIGIN5 C0443 Fig. 7-92 Freely assignable digital inputs (DIGIN) Signal Source Note Name Type DIS format List Lenze DIGIN-CINH Controller inhibit acts directly on the DCTRL control DIGIN1 C0443 DIGIN2 C0443 DIGIN3 C0443 DIGIN4 C0443 DIGIN5 C0443 Function The terminals X5/E1 to X5/E5 are scanned every millisecond.
DIGOUT3 C0117/3 DIGOUT4 C0117/4 C0444/1 C0444/2 C0444/3 C0444/4 Fig. 7-93 Freely assignable digital outputs (DIGOUT) Signal Source Note Name Type DIS format List Lenze DIGOUT1 C0444/1 C0117/1 15000 DIGOUT2 C0444/2 C0117/2 10650 DIGOUT3 C0444/3 C0117/3 DIGOUT4 C0444/4 C0117/4 5003 Function The terminals X5/A1 to X5/A4 are updated every millisecond.
For instance, used for the speed injection (dv/dt). Fig. 7-94 First order derivative-action element (DT1-1) Signal Source Note Name Type DIS format List Lenze DT1-1-IN C0654 dec [%] C0652 1000 DT1-1-OUT limited to ±199.99 % Function The gain is set under C0650.
Show/Hide Bookmarks Function block library 7.6.39 Free piece counter (FCNT) Purpose Digital up/down counter. Fig. 7-96 Free piece counter (FCNT1) Signal Source Note Name Type DIS format List FCNT1-CLKUP C1104/1 C1102/1 LOW-HIGH edge = counts up by 1 FCNT1-CLKDWN C1104/2 C1102/2 LOW-HIGH edge = counts down by 1 FCNT1-LD-VAL...
Show/Hide Bookmarks Function block library 7.6.40 Free codes (FCODE) 2 x 16 free codes are available: FCODE1476/1-16 and FCODE1477/1-16 Purpose Input of length-related setpoints in physical units Function FCODE1476/1 -16 Input in [m_units]. (Measuring system of the master value) FCODE1477/1 -16 Input in [s_units].
Show/Hide Bookmarks Function block library 7.6.41 Free digital outputs (FDO) Purpose This function block is used to switch digital signals via C0151, via the function block AIF-OUT and via the function block CAN-OUT, to the connected fieldbus systems. FDO-0 C0116/1 FDO-1 C0116/2 FDO-2...
Page 247
Show/Hide Bookmarks Function block library Signal Source Note Name Type DIS format List Lenze FDO-0 C0151 C0116/1 1000 FDO-1 C0151 C0116/2 1000 FDO-2 C0151 C0116/3 1000 FDO-3 C0151 C0116/4 1000 FDO-4 C0151 C0116/5 1000 FDO-5 C0151 C0116/6 1000 FDO-6 C0151...
Show/Hide Bookmarks Function block library 7.6.42 Freely assignable input variables (FEVAN) Purpose Transfer of analog signals to any code.At the same time, the FB converts the signal to the data format of the target code. C1091 FEVAN1 C1095 C1092 C1093 FEVAN1-IN C1096 S&H...
Page 249
Show/Hide Bookmarks Function block library Function Conversion of the read data via: – Numerator, denominator – Offset Selection of a target code for the data read. Codes for the conversion of the data read and for the selection of the target code: Selection of the target code Function block Numerator...
Page 250
Show/Hide Bookmarks Function block library Conversion In the example, the conversion is performed at FB FEVAN1. The data format of the target code is important for the conversion (see attribute table, chapter 7.12). Adapt input signal to the data format of the target code: –...
Page 251
Show/Hide Bookmarks Function block library Example 1 (only for FIX32 format with percentage scaling): Fig. 7-102 Example of a circuit for FIX32 format with percentage scaling Task: C0472/1 = 1.05 % . Write this value to C0141. Configuration: Connect FEVAN1-IN (C1096) to FCODE-472/1 (19521). Connect FEVAN1-LOAD (C1097/1) to FCODE-471.B0 (19521).
Page 252
Show/Hide Bookmarks Function block library Example 2 (only for FIX32 format scaling): Task: C0473/1 = 1000. Write this value to C0011. Configuration: Connect FEVAN1-IN (C1096) to FCODE-473/1 (19551). Connect FEVAN1-LOAD (C1097/1) to FCODE-471.B0 (19521). Parameterization: Set C1091 = 11 ( C0011) Set C1092=0 (no subcode) Set C1093 = 1.0...
C0564/4 Fig. 7-103 Fixed setpoint (FIXSET1) Signal Source Note Name Type DIS format List Lenze FIXSET1-AIN C0563 dec [%] C0561 1000 The input is switched to the output, if a LOW level is applied at all selection inputs FIXSET-INx. FIXSET1-IN1*1...
Show/Hide Bookmarks Function block library 7.6.43.1 Enable of the FIXSET1 setpoints Number of required fixed setpoints Number of the inputs to be assigned at least 1 1 ... 3 at least 2 4 ... 7 at least 3 8 ... 15 Decoding table of the binary input signals: Output signal 1st input...
C0771 C0773/2 FLIP1-CLR C0772 C0773/3 Fig. 7-104 Flipflop (FLIP1) Signal Source Note Name Type DIS format List Lenze FLIP1-D C0773/1 C0770 1000 FLIP1-CLK C0773/2 C0771 1000 evaluates LOW-HIGH edges only FLIP1-CLR C0773/3 C0772 1000 evaluates the input level only: input has hig-...
Page 256
Show/Hide Bookmarks Function block library Function FLIPx-D FLIPx-CLK FLIPx-OUT Fig. 7-106 Sequence of a flipflop The input FLIPx-CLR always has priority. If a HIGH level is applied at the input FLIPx-CLR, the output FLIPx-OUT is set to a LOW level and maintained until this input is applied to a HIGH level.
Show/Hide Bookmarks Function block library 7.6.45 Gearbox compensation (GEARCOMP) Purpose Compensates elasticity in the control circuit Fig. 7-107 Gearbox compensation (GEARCOMP) Signal Source Note Name Type DIS format List GEARCOMP-TORQUE C1268 dec [%] C1265 Input value GEARCOMP-PHI-IN C1269 dec [inc] C1266 A LOW-HIGH edge transmits the converted signal to the target code.
Fig. 7-108 Limiter (LIM1) Signal Source Note Name Type DIS format List Lenze LIM1-IN1 C0633 dec [%] C0632 1000 LIM1-OUT Function If the input signal exceeds the upper limit (C0630), the upper limit is effective. If the input signal falls below the lower limit (C0631), the lower limit is effective.
Show/Hide Bookmarks Function block library 7.6.47 Internal motor control (MCTRL) Purpose This function block consists of the control of the driving machine, including phase controller, speed controller and motor control. ≥ 1 Fig. 7-109 Internal motor control (MCTRL) 7-142 SHB9300CRV EN...
Page 260
Show/Hide Bookmarks Function block library Signal Source Note Name Type DIS format List Lenze MCTRL-PHI-SET C0908 dec [inc] C0894 1000 Input phase controller for difference between set and actual phase MCTRL-N-SET C0906/1 dec [%] C0890 5050 Input speed setpoint MCTRL-M-ADD...
Show/Hide Bookmarks Function block library Function Current controller Torque limit Additional torque setpoint Speed controller Torque control with speed limit Limit for speed setpoint Phase controller Quick stop QSP Field weakening Chopping frequency change-over 7.6.47.1 Current controller Adapt current controller under C0075 (proportional gain) and C0076 (adjustment time) to the connected machine.
Show/Hide Bookmarks Function block library 7.6.47.3 Torque limiting An external torque limit can be set by the inputs MCTRL-LO-M-LIM and MCTRL-HI-M-LIM. This means that different torques can be set for the quadrants ”driving” and ”braking”. MCTRL-HI-M-LIM is the upper torque limit in [% ] of the max. possible torque (C0057). MCTRL-LO-M-LIM is the lower torque limit in [% ] of the max.
Show/Hide Bookmarks Function block library Set integral component To enter defined starting values for the torque, the integral component of the n-controller can be set externally (e.g. when using the brake control). MCTRL-I-LOAD = HIGH – The n-controller accepts the value at the input MCTRL-I-SET as its integral component. –...
Show/Hide Bookmarks Function block library If the actual phase is lagging, the drive is accelerated If the actual phase is leading, the drive is decelerated, until the desired phase synchronization is achieved. The influence of the phase controller consists of: Phase difference multiplied by the P-gain C0254 Additional influence via analog signal at MCTRL-P-ADAPT limit of the phase controller output to ...
Show/Hide Bookmarks Function block library 7.6.47.9 Field weakening The field weakening does not have to be set if the motor type was set under under C0086. All necessary settings are done automatically. The motor is operated in the field weakening, if: the output voltage of the controller exceeds the rated motor voltage set under C0090.
Page 266
MFAIL-SET C0977 C0988/6 Fig. 7-110 Mains failure control (MFAIL) Signal Source Note Name Type DIS format List Lenze MFAIL-N-SET C0988/1 dec [%] C0970 1000 Speed setpoint in [%] of C0011 MFAIL-ADAPT C0988/2 dec [%] C0973 1000 Dynamic adaptation of the proportional gain...
Show/Hide Bookmarks Function block library Range of functions Mains failure detection Mains failure control Restart protection Reset of the mains failure control Dynamic adaptation of the control parameters Fast mains recovery (KU) Application examples 7.6.48.1 Mains failure detection The type of the mains failure detection to be used depends on the drive system used. A failure of the voltage supply of the power stage is detected: by the level of the DC bus voltage or by an external system (e.g.
Page 268
Show/Hide Bookmarks Function block library DIGIN DCTRL -X5/28 MFAIL MFAIL-N-SET DIGIN1 C0970 MFAIL-NOUT C0114/1...5 DIGIN2 C0988/1 DIGIN3 MFAIL-FAULT DIGIN4 C0971 DIGIN5 C0989/1 CTRL MFAIL-RESET C0443 C0972 C0989/2 Fig. 7-112 Example of a mains failure detection by an external monitoring system Combination of these methods These methods are combined via an OR link with an internal function block.
Page 269
Show/Hide Bookmarks Function block library 4. Determine source for the activation of the mains failure control: – see chapter 7.6.48.1 5. Generate proportional gain and adaptation of the DC bus voltage controller: – C0974 = 1006 (FIXED100% to MFAIL-CONST) – C0973 = 1000 (FIXED0% to MFAIL-ADAPT) 6.
Page 270
Show/Hide Bookmarks Function block library Function The controller gains the required energy from the rotational energy of the driven machine.The driven machine is braked via the power loss of the controller and the motor.The speed deceleration ramp is shorter than for an uncontrolled system (coasting drive). With the activation, the DC bus voltage is controlled to the value at the MFAIL-DC-SET input.
Page 271
Show/Hide Bookmarks Function block library Mains voltage range C0173 = Switch-off thres- Switch-on thres- Switch-off thres- Switch-on thres- hold LU hold LU hold OU hold OU 400 V ... 460 V 328 V 473 V 770 V 755 V 480 V without brake chopper 342 V 487 V 770 V...
Page 272
Show/Hide Bookmarks Function block library Fig. 7-115 Schematic representation with activated mains failure control (ideal characteristic) Mains failure Zero speed reached Fine setting Repeat the following steps several times. 1. Obtain a very low final speed before the controller reaches the undervoltage threshold LU: –...
Show/Hide Bookmarks Function block library Fig. 7-116 Schematic with different brake torques t = t1 Mains failure t = t2 Zero speed with higher brake torque (short adjustment time) t = t3 Drive reaches the LU switch-off threshold with lower brake torque (high adjustment time), without reaching zero speed t >...
– the mains failure control must be integrated correspondingly into the signal flow. All controllers must be operated in the DC bus connection via the terminals +UG, -UG.Observe the specifications in the chapter “Dimensioning”. Tip! Further information and predefined configurations can be obtained from Lenze. 7-157 SHB9300CRV EN...
CRTL C0269/3 C0263 MPOT1-DOWN C0261 C0267/2 C0269/2 Fig. 7-117 Motor potentiometer (MPOT1) Signal Source Note Name Type DIS format List Lenze MPOT1-UP C0269/1 C0267/1 1000 MPOT1-INACT C0269/3 C0268 1000 MPOT1-DOWN C0269/2 C0267/2 1000 MPOT1-OUT Function Control of the motor potentiometer: MPOT1-UP = HIGH –...
Page 276
Show/Hide Bookmarks Function block library When the motor potentiometer is deactivated, the motor potentiometer output (MPOT1-OUT) follows the function set under C0264. Under C0264, you can set the following functions: C0264 = Meaning No further action; the output MPOT1-OUT keeps its value The motor potentiometer returns to 0 % with the corresponding deceleration time The motor potentiometer approaches its lower limit (C0261) with the corresponding deceleration time LPSRUWDQW IRU HPHUJHQF\ VWRS IXQFWLRQ...
Show/Hide Bookmarks Function block library 7.6.50 Master selection (MSEL) Two function blocks (MSEL1 und MSEL2) are available. Purpose Selection of a master value source from four possible master values. MSEL1: FB for digital frequency or speed signals MSEL2: FB for phase signals Signal Source Note...
Show/Hide Bookmarks Function block library Signal Source Note Note Name Type DIS format List MSEL2-EN-M1 1395/6 1394/6 Activation master value 1 MSEL2-EN-M2 1395/7 1394/7 Activation master value 2 MSEL2-EN-M3 1395/8 1394/8 Activation master value 3 MSEL2-EN-M4 1395/9 1394/9 Activation master value 4 MSEL2-LOCK 1395/10 1394/10...
Logic inversion of digital signals. The inversion can be used for the control of functions or the generation of status information. NOT1 Fig. 7-120 Logic NOT Signal Source Note Name Type DIS format List Lenze NOT1-IN C0841 C0840 1000 NOT1-OUT NOT2 Fig. 7-121 Logic NOT (NOT2) Signal Source Note...
Page 280
NOT5 Fig. 7-124 Logic NOT (NOT5) Signal Source Note Name Type DIS format List Lenze NOT5-IN C0849 C0848 1000 NOT5-OUT Function NOTx-IN1 NOTx-OUT The function corresponds to a change from a normally-open contact to a normally-closed contact in a control with contactors.
Show/Hide Bookmarks Function block library 7.6.52 Conditioning of the setpoint speed (NSET) Purpose This FB conditions the main setpoint speed and and additional setpoint (or other signals) for the subsequent control structure via ramp generator or fixed speeds. Fig. 7-126 Conditioning of the setpoint speed (NSET) 7-164 SHB9300CRV EN...
Page 282
Show/Hide Bookmarks Function block library Signal Source Note Name Type DIS format List Lenze NSET-N C0046 dec [%] C0780 Provided for main setpoint; other signals are permissible NSET-NADD C0047 dec [%] C0782 5650 Provided for additional setpoint; other signals are permissible...
Page 283
Show/Hide Bookmarks Function block library 7.6.52.2 JOG setpoints These are fixed values which are saved in the memory. JOG values can be called from the memory via the inputs NSET-JOG*x. The inputs NSET-JOG*x are binary coded so that 15 JOG values can be called. The decoding for the enabling of the JOG values (calling from the memory) is carried out according to the following table: Output signal...
Show/Hide Bookmarks Function block library 7.6.52.3 Setpoint inversion The output signal of the JOG function is led via an inverter. The sign of the setpoint is inverted if the input NSET-N-INV is triggered with a HIGH signal. Ramp generator for the main setpoint The setpoint is then led via a ramp generator with linear characterisitc.
Show/Hide Bookmarks Function block library Priorities: CINH NSET-LOAD NSET-RFG-0 NSET-RFG-STOP Function RFG follows the input value via the set ramps The value at the ouput of RFG is frozen RFG decelerates to zero along the set deceleration ramp RFG accepts the value applied at the input NSET-SET and provides it to its output output RFG accepts the value applied at the input NSET-CINH-VAL and provides it...
Logic OR operation of digital signals. The operations can be used for the control of functions or the generation of status information. Fig. 7-128 OR operation Signal Source Note Name Type DIS format List Lenze OR1-IN1 C0831/1 C0830/1 1000 OR1-IN2 C0831/2 C0830/2 1000 OR1-IN3 C0831/3...
Page 287
Show/Hide Bookmarks Function block library Fig. 7-130 OR operation (OR3) Signal Source Note Name Type DIS format List Lenze OR3-IN1 C0835/1 C0834/1 1000 OR3-IN2 C0835/2 C0834/2 1000 OR3-IN3 C0835/3 C0834/3 1000 OR3-OUT Fig. 7-131 OR operation (OR4) Signal Source Note...
Page 288
Show/Hide Bookmarks Function block library Function ORx-IN1 ORx-IN2 ORx-IN3 ORx-OUT The function corresponds to a parallel connection of normally-open contacts in a contactor control. ORx-IN1 ORx-IN2 ORx-IN3 ORx-OUT Fig. 7-133 Function of the OR operation as a parallel connection of normally-open contacts Tip! If only two inputs are required, use the inputs ORx-IN1 and ORx-IN2.
Global Drive Control. Supports the controller commissioning and trouble-shooting. Fig. 7-134 Oscilloscope function (OSZ) Signal Source Note Name Type DIS format List Lenze OSZ CHANNEL 1 C0732/1 OSZ CHANNEL 2 C0732/2 OSZ CHANNEL 3 C0732/3 OSZ CHANNEL 4 C0732/4 OSZ-DIG-TRIGGER C0733/1...
Page 290
Show/Hide Bookmarks Function block library Description of the functions Function Code Choice Description OSZ mode Controls the measurement in the controller C0730 C0730 Starts the recording of the measured values Cancels a current measurement OSZ status Displays five different operating states C0731 Measurement completed –...
Page 291
Show/Hide Bookmarks Function block library Function Code Choice Description Trigger delay The trigger delay determines when the saving of the measured values is started, referring to the trigger time. -100.0 % ... 0 % l C0737 Negative trigger delay (pre-triggering) –...
Page 292
Show/Hide Bookmarks Function block library Memory content Trigger time Trigger level measured signal Signal shape Signal shape after triggering before triggering Fig. 7-135 Example: Trigger level and trigger delay with approx. -30 % post triggering Memory content Trigger time Trigger level measured signal Trigger delay Signal shape...
C0808/3 Fig. 7-137 Process controller (PCTRL1) Signal Source Note Name Type DIS format List Lenze PCTRL1-SET C0808/1 dec [%] C0800 1000 Input of the process setpoint. Possible value range: 200%. The time of step-change si- gnals can be decelerated via the ramp gene- rator (C0332 for the acceleration time;...
Show/Hide Bookmarks Function block library 7.6.55.1 Control characteristic In the default setting, the PID algorithm is active. The D-component can be deactivated by setting code C0224 to zero. Thus, the controller becomes a PI-controller (or P-controller if the I-component is also switched off). The I-component can be switched on or off online via the PCTRL-I-OFF input.
Show/Hide Bookmarks Function block library 7.6.55.2 Ramp generator The setpoint PCTRL-SET is led by a ramp generator with linear characteristic.Thus, setpoint step-changes at the input can be transformed into a ramp. RFG-OUT 100% t ir t if T ir T if 100% 100% Fig.
Purpose Adds or subtracts phase signals, depending on the input used. Fig. 7-141 Phase addition block (PHADD1) Signal Source Note Name Type DIS format List Lenze PHADD1-IN1 C1200/1 dec [inc] C1201/1 1000 Adding input PHADD1-IN2 C1200/2 dec [inc] C1201/2 1000...
C0697/1 C0698/1 PHCMP1-IN2 C0697/2 C0698/2 Fig. 7-142 Phase comparator (PHCMP1) Signal Source Note Name Type DIS format List Lenze PHCOMP1-IN1 C0698/1 dec [inc] C0697/1 1000 Signal to be compared PHCOMP1-IN2 C0698/2 dec [inc] C0697/2 1000 Comparison value PHCOMP1-OUT Fig. 7-143...
Page 298
Show/Hide Bookmarks Function block library Function Function block Code Function Note When PHCMPx-IN1 > PHCMPx-IN2 PHCMP1 C0695 = 0 – PHCMPx-OUT = HIGH – PHCMPx-OUT = HIGH PHCMP2 C1207 = 0 When PHCMPx-IN1 When PHCMPx-IN1 PHCMPx-IN2 PHCMPx-IN2 PHCMP3 C1272 = 0 –...
Show/Hide Bookmarks Function block library 7.6.58 Actual phase integrator (PHDIFF) Purpose Deliberate addition of a phase signal to the setpoint phase. A comparison between setpoint and actual phase signals is also possible. Fig. 7-146 Actual phase integrator (PHDIFF1) Signal Source Note Name Type...
PHDIV1-OUT C0996 C0995 C0997 Fig. 7-147 Signal adaptation for phase signals (PHDIV1) Signal Source Note Name Type DIS format List Lenze PHDIV1-IN C0997 dec [inc] C0996 1000 PHDIV1-OUT 65536 inc = one encoder revolution Function Arithmetic function: PHDIV1-IN PHDIV1-OUT C0995 –...
Show/Hide Bookmarks Function block library 7.6.60 Phase integrator (PHINT) Purpose Integrates a speed or a velocity to a phase (distance). The integrator can accept max. ±32000 encoder revolutions. PHINT3 can recognize a relative distance. Fig. 7-148 Phase integrator (PHINT1) Signal Source Note Name...
Show/Hide Bookmarks Function block library Fig. 7-150 Phase integrator (PHINT3) Signal Source Note Name Type DIS format List PHINT3-IN C1157 dec [rpm] C1153 1 revolution = 65536 increments PHINT3-LOAD C1158 C1154 HIGH = sets the phase integrator to the input signal of PHINT3-IN and PHINT3-STATUS = LOW PHINT3-SET C1159...
Page 303
Show/Hide Bookmarks Function block library – PHINTx-FAIL switches to HIGH when the value +32000 is reached If the count falls below the value of -32768 encoder revolutions ( -2147483648) – an overflow results. The counting starts at the value +32767. –...
Show/Hide Bookmarks Function block library PHINT -RESET = HIGH – sets the integrator to 0 – Sets PHINTx-OUT = 0, as long as a HIGH level is applied to PHINTx-IN. – Sets PHINTx-FAIL = LOW. 7.6.60.2 Constant input value (PHINT3) The FB PHINT3 has three modes which can be set under C1150.
Show/Hide Bookmarks Function block library – Sets the output PHINT3-STATUS = LOW. PHINT3-OUT +C1151 Vorzeichenwechsel am Eingang -C1151 PHINT3-STATUS Fig. 7-153 Function of PHINT3 with change of sign when C1150 = 2 The FB integrates speed or velocity values at PHINT3-IN to a phase (distance). PHINT3-OUT outputs the count of the bipolar integrator.
Show/Hide Bookmarks Function block library 7.6.61 Position memory (PSAVE) One function block (PSAVE1) is available. Purpose Storage (mains-failure protected) of positions (master value and/or actual value) and comparison to the actual values. After mains connection it can be checked whether the master value position or the actual value position have changed.
Show/Hide Bookmarks Function block library 7.6.61.2 Compare actual position with values stored PSAVE-ON = HIGH: – The inputs PSAVE-MPOS and PSAVE-ACTPOS are compared with the stored values. The deviations are output at PSAVE-M-DIFF or PSAVE-ACT-DIFF. PSAVE-M-DIFF
gespeicherterWert {PSAVE-MPOS} PSAVE-ACT-DIFF
gespeicherterWert {PSAVE-ACTPOS} –...
Fig. 7-154 First order delay element (PT1-1) Signal Source Note Name Type DIS format List Lenze PT1-1-IN C0642 dec [%] C0641 1000 PT1-1-OUT Function The delay T is set under C0640. The proportional value is fixed at K = 1.
C0886 C0889/2 Fig. 7-156 CW-CCW-QSP link (R/L/Q) Signal Source Note Name Type DIS format List Lenze R/L/Q-R C0889/1 C0885 R/L/Q-L C0889/2 C0886 R/L/Q-QSP R/L/Q-R/L Function After mains connection and simultaneous HIGH level at both inputs, the outputs are connected as follows:...
Page 310
Show/Hide Bookmarks Function block library Fig. 7-157 Homing fucntion (REFC) Signal Source Note Name Type DIS format List Lenze REFC-ACTPOS-IN C0926/1 dec [inc] C0925 1000 Value for actual position (REFC-ACTPOS) REFC-DFIN C0938/1 dec[rpm] C0937/1 Speed input REFC-MARK C0927/2 C0921 1000...
Show/Hide Bookmarks Function block library Scope of function Profile generator Homing modes Control via input signals Output of status signals Speed/digital frequency input and output 7.6.64.1 Profile generator The speed profile for homing can be adapted to the application. h o m e p o s i t i o n o f f s e t C 0 9 3 4 C 0 9 3 5 C 0 9 3 6 C 0 9 3 6...
Show/Hide Bookmarks Function block library 7.6.64.2 Homing modes The home position is defined via: the homing mode C0932 the signal transition of the zero pulse or the touch-probe signals C0933 the home position offset C0934 Note! For position feedback via the resolver not the zero pulse but the zero position is effective (depending on the resolver mounting) and for homing via touch probe the touch probe phase accordingly.
Page 313
Show/Hide Bookmarks Function block library Homing with home switch and touch probe The home position is after the negative transition of the home switch REFC-MARK at the touch probe signal (terminal X5/E4) plus the home position offset: Mode 6 (C0932 = 6): –...
Show/Hide Bookmarks Function block library Mode 21 (C0932 = 21) like mode 20 plus the following: – The actual position value (REFC-ACTPOS) is stored when the drive is disconnected from the mains and loaded when the mains is switched on again. 7.6.64.3 Control via input signals REFC-ON = LOW-HIGH transition starts homing:...
Show/Hide Bookmarks Function block library 7.6.64.5 Speed/dig. frequency input and output The digital frequency/speed signal includes phase and speed information. 7.6.64.6 Connection of the function block REFC-PSET provides the phase setpoint (contouring error) related to REFC-N-SET for the phase controller in the function block MCTRL. REFC-DFOUT includes phase and speed information.
Show/Hide Bookmarks Function block library 7.6.65.1 Calculation and setting of the times T and T The acceleration time and deceleration time refer to a change of the output value from 0 to 100 % . The times T and T to be set can be calculated as follows: RFG1-OUT 100%...
Show/Hide Bookmarks Function block library 7.6.66 Ramp function generator for phase signals (RFGPH) One function block (RFGPH) is available. Purpose Path or time controlled (jump)application to change position/phase (e.g. offset) relative to the master drive. Signal Source Note Note Name Type DIS format List...
Page 319
Show/Hide Bookmarks Function block library Connection proposal: The inputs not used must not be assigned. Change phase/position through a defined speed (-T/DIST = LOW) Inputs for parameter setting: FCODE C1476/1 = 5 m-units (position) C1408/1 = 200.0 rpm The drive traverses to the target position with a master value speed of 200 rpm. Control: X5/E1 = HIGH CDATA-XOFFS is traversed to 5 m-units at n = 200 rpm...
Page 320
Show/Hide Bookmarks Function block library FCODE C1476/2 = 10 m-units (=RFGPH1-DIST) FCODE C1476/1 = 2.5 m-units (=RFGPH1-IN) Master value at RFGPH1-DFIN (the absolute value is generated from the input value) Explanation: The drive to be moved must compensate the distance of 2.5 m-units set at RFGPH1-IN while the master drive traverses a distance of 10 m-units.
Page 321
Show/Hide Bookmarks Function block library 7-204 SHB9300CRV EN...
C0572 S&H1-LOAD C0571 C0573 Fig. 7-165 Sample and hold function (S&H1) Signal Source Note Name Type DIS format List Lenze S&H1-IN C0572 dec [%] C0570 1000 S&H1-LOAD C0573 C0571 1000 LOW = save S&H1-OUT Function With S&H1-LOAD = HIGH the signal at the input S&H1-IN is switched to the output S&H1-OUT.
Show/Hide Bookmarks Function block library 7.6.68 Switching points (SPC) Two function blocks (SPC1, SPC2) are available. Purpose Switches an output signal, if the drive operates within a defined range (cam switch, control of injection nozzles). SPC1 Fig. 7-166 Function block SPC1 Signal Source Note...
Show/Hide Bookmarks Function block library SPC2 Fig. 7-167 Function block SPC2 Signal Source Note Name Type DIS format List SPC2-L-IN C1654/1 dec [inc] C1652/1 65536 inc = 1 rev. SPC2-RESET C1653/1 C1650/1 SPC2-STAT1 SPC2-STAT2 SPC2-STAT3 SPC2-STAT4 SPC2-STAT5 SPC2-STAT6 SPC2-STAT7 SPC2-STAT8 Function Switch points (beginning/end, center/range) Switch hysteresis...
Page 325
Show/Hide Bookmarks Function block library In factory setting, SPCx-L-IN is connected with the actual position value (POS-ACTPOS) of the FB POS. – Thus the switch points refer to the distance passed by the motor. Assignment of switch-on and switch-off positions for SPC1 (see Fig. 7-166): Code Subcode Switch point...
Show/Hide Bookmarks Function block library SPx-STATx INx-1 HIGH SPx-L-IN INx-2 INx-2 Fig. 7-170 Center with switch range INx-1 determines the center INx-2 determines the switch range with center 7.6.68.2 Hysteresis This function is only available for FB SPC2. Purpose Avoids undefined switching of the output signals (in standstill the drive is exactly on a switch point). Function The hysteresis is selected under C1658.
Show/Hide Bookmarks Function block library Code Subcode Output FB SPC2 C1657 C1657 SPC2-STAT1 SPC2-STAT2 SPC2-STAT3 SPC2-STAT4 The dead time influences the switch points and the hysteresis. Positive dead time Fig. 7-172 Function of the positive dead time for different travel directions With a positive dead time, the drive reacts earlier by the time set.
Show/Hide Bookmarks Function block library Function The filter time constant is selected under C1659. – This setting is valid for SPC2-STAT1 ... SPC2-STAT4. Assignment of code and filter time constant Code Value Filter time constant C1659 C1659 1 ms 2 ms 4 ms 8 ms 16 ms...
Show/Hide Bookmarks Function block library 7.6.69 S-shaped ramp generator (SRFG) Purpose The function block is used to evaluate a setpoint via an S-shape (sin shape). C1040 SRFG1 C1041 SRFG1-OUT SRFG1-IN C1042 SRFG1-DIFF C1045/1 SRFG1-SET C1043 C1045/2 SRFG1-LOAD C1044 C1046 Fig. 7-174 S-shaped ramp generator (SRFG1) Signal Source...
Page 330
Show/Hide Bookmarks Function block library Fig. 7-175 Line diagram Max. acceleration: – For the positive as well as for the negative acceleration, C1040 applies. – The setting is calculated according to the formula: [% ] [% ] 1s ô ir lin C1040 [% ] K35.0272 Jolt (C1041):...
The FB evaluates digital signals of the function blocks and the status of the controller and passes them on to C0150 and to the FB AIF-OUT and CAN-OUT1. Fig. 7-176 Output of digital status signals (STAT) Signal Source Note Name Type DIS format List Lenze STAT.B0 C0156/1 2000 STAT.B2 C0156/2 5002 STAT.B3 C0156/3 5003 STAT.B4...
STATE-BUS-O TERMINA X5/ST Function The STATE-BUS is a device-specific bus system which is designed for Lenze controllers only. The function block STATE-BUS acts on the terminals X5/ST or reacts on a LOW signal at these terminals (multimaster ability). Every connected controller can set these terminals to LOW signal.
Saves a setpoint phase signal which is created from a speed signal. The saving is activated via the TP input Ex. Fig. 7-178 Memory block (STORE1) Signal Source Note Name Type DIS format List Lenze STORE1-IN C1216/1 dec [rpm] C1211/1 1000 STORE1-RESET C1215/1 C1210/1 1000 HIGH = resets all functions...
Show/Hide Bookmarks Function block library Fig. 7-179 Memory block (STORE2) Signal Source Note Name Type DIS format List Lenze STORE2-RESET C1223/1 C1220/1 1000 HIGH = resets all functions STORE2-ENTP C1223/2 C1220/2 1000 HIGH = enables the triggering via the TP input E4...
Show/Hide Bookmarks Function block library The current phase signal is output to STORE1-ACT. 1. A LOW-HIGH edge at the TP input E5 saves the last phase signal and supplies it to STORE1-PH1. 2. STORE1-ENTP = LOW-HIGH edge enables the TP input E5 for the next triggering. 3.
Show/Hide Bookmarks Function block library 7.6.73 Switch - digital frequency (SWPHD) Two function blocks (SWPHD1, SWPHD2) are available. Purpose Changeover for the selection of two speed signals Signal Source Note Name Type DIS format List SWPHD1-IN1 C1443/1 dec [rpm] C1442/1 –...
Synchronizes the control program cycle of the drives with the cycle of a higher-level control. Fig. 7-180 Multi-axis synchronization (SYNC1) Signal Source Note Name Type DIS format List Lenze SYNC1-IN1 C1127 dec [inc] C1124 1000 SYNC1-IN2 C1128 dec [inc] C1125...
Show/Hide Bookmarks Function block library 7.6.74.1 Possible axis synchronizations Operating mode Code Value Function C1120 FB without function. Switches the data at the inputs directly to the outputs. CAN Sync active Synchronizes the controllers to the sync telegram of the system bus. Terminal Sync active Synchronizes the controllers to the sync signal of terminal X5/E5.
Show/Hide Bookmarks Function block library Axis synchronization via terminal control (X5/E5) There are two different transmission channels for the sync signal and the process signal. The process signals are connected via a freely selectable input channel (e.g. AIF interface, DF input).
Show/Hide Bookmarks Function block library Fig. 7-182 Example of an interpolation See Fig. 7-182: An analog value at SYNC1-IN3 is output as an interpolated value SYNC1-OUT3. Sync cycle (C1121/1) = 4 ms Interpolation cycle (C1121/2) = process cycle = 2 ms Phase shift (C1123/1) = 0 ms 7.6.74.3 Phase shift...
Show/Hide Bookmarks Function block library 7.6.74.4 Time window for the synchronization via terminal Code Value Function C1123/2 0 ... 1.000 ms C1120 = 1 – C1123/2 has no effect C1120 = 2 – Definition of a ”time window” for the LOW-HIGH edges of the sync signal at the slave (defined under C1121/1).
Show/Hide Bookmarks Function block library 7.6.74.6 Fault indications Fault indications for the synchronization via system bus Fault Cause Remedy Controller was enabled in an unsynchronized Enable controller only after SYNC1-STAT = HIGH state (SYNC1-STAT = LOW) The time between two sync telegrams is C0362 displays the period between two sync telegrams.
Show/Hide Bookmarks Function block library Configuration example TERMINAL-SYNC Maintain the following sequence during the commissioning: Step Where Operation Commission controller without FB SYNC1 Inhibit controller Slaves Slaves Enter FB SYNC1 in the first position of the processing table Apply sync signal at terminal X5/E5 Parameterize the signal assignment of the inputs at FB SYNC1 Select C1120 = 2 (sync mode for FB SYNC1) Sync master...
Show/Hide Bookmarks Function block library Function This FB is an edge evaluator which can be retriggered. This FB can react on different events. The following functions can be selected under code C0710 or C0716: Positive edge Negative edge Positive or negative edge 7.6.75.1 Evaluate positive edge TRANS1-IN...
Show/Hide Bookmarks Function block library 7.6.75.3 Evaluate positive or negative edge TRANS1-IN C0711 C0711 TRANS1-OUT Fig. 7-190 Evaluation of positive and negative edges (TRANS1) The output TRANSx-OUT is set to HIGH as soon as a HIGH-LOW edge or a LOW-HIGH edge is sent to the input.
Show/Hide Bookmarks Function block library 7.6.76 Virtual master (VMAS) One function block (VMAS1) is available. Purpose Internal generation of a virtual digital frequency (drive operates as master value encoder). Change to alternative setpoint (master value), e.g. to reduce the line speed of sluggish drives. Inching Signal Source...
VMAS1-EN-AIN = HIGH and code C1460 = 0 The analog setpoint selection at VMAS1-AIN = 100% corresponds to the maximum motor speed, which is input in C0011 for commissioning (see Operating Instructions 9300 cam profiler). 7.6.76.2 Digital frequency input As alternative to the analog input VMAS1-AIN (input in [% ]), a signal, which must be input as absolute value [rpm], can be assigned to the digital frequency input VMAS1-DFIN.
Show/Hide Bookmarks Function block library 7.6.76.4 Inching Activate: VMAS1-EN-AIN = LOW Activate inching from C1461/1: VMAS1-CW = HIGH and VMAS1-CCW = LOW Parameter setting for inching: C1461/1 Activate inching speed from C1461/2: VMAS1-CCW = HIGH and VMAS1-CW = LOW Set inching speed n = 0: VMAS1-CCW = LOW and VMAS1-CW = LOW With VMAS1-CCW = HIGH and VMAS1-CW = HIGH the status remains the same.
Show/Hide Bookmarks Function block library 7.6.77 Positioning control (VTPOSC) One function block (VTPOSC) is available. Purpose The FB is similar to the FB VTPOSC of the positioning controller (see Manual for Positioning Controller). Changes were made to adapt it to the cam profiler. It is used to provide the switch point positions for the switch point function blocks (SPC1/2).
Page 351
Show/Hide Bookmarks Function block library Function 52 table positions are available. Enter fixed position values in m_units under C1476/x – 16 table positions (VTPOSC-No1 ... VTPOSC-No16) are available. Enter fixed position values in s_units under C1477/x – 16 table positions (VTPOSC-No17 ... VTPOSC-No32) are available. Enter fixed position values in [inc] under C0474.
Show/Hide Bookmarks Function block library 7.6.78 Welding bar control (WELD) One function block (WELD1) is available. Purpose This function block is used for the implementation of a welding bar control. Signal Source Note Name Type DIS format List WELD1-XIN 1445/1 dec[inc] 1444/1 Input X position...
Generation of a cam profile for welding bar control Because of the motion sequences described above a welding bar control can usually be divided in 3 or more sections (max. 5 for Lenze controllers). Example for 3 sections: Phase 1 = Welding bar moves down on material (section 1)
Show/Hide Bookmarks Function block library 7.6.78.2 Cam data Phase 1 – Start position: X0 = 0 (master value) and Y0 = waiting position of the welding bar – End position X1 = WELD-LEN-C (time until welding bar reaches material) Y1 = Welding bar in welding position (= start position of phase 2) Note! The slope of the characteristic should correspond to the max.
Page 355
Show/Hide Bookmarks Function block library Interconnection and parameter setting for the function blocks The implementation the welding bar function requires the function block CDATA with a correspondingly stored profile. Please select the basic configuration 11XXX. This configuration includes - among others - the function blocks CDATA, WELD and CCTRL: The cam data in CDATA determine the motion profile (path profile) of the welding bar.
Page 356
Show/Hide Bookmarks Function block library Output of status information WELD-T-ERR = HIGH: Total length and time of three sections do not match WELD-LEN-C (close), WELD-TIME (weld) and WELD-LEN-O (open). Reasons can be: – Wrong profile selection – Line speed too high In such a case the welding time will be automatically reduced to avoid a disturbance or interruption of the motion sequence.
Show/Hide Bookmarks Function block library 7.6.79 Stretching, compression, offset in Y direction (YSET) One function block (YSET1) is available. Purpose Evaluation of the set position of the cam drive (stretching/compression/offset in Y direction). Signal Source Note Name Type DIS/selection DIS format List YSET1-IN 1359/1...
Show/Hide Bookmarks Function block library Synchronized stretching/compression of drive motion Note! This function is only valid for the cam drive, not for the master drive! Synchronized stretching and compression is required for the following: If master value and cam drive must run absolutely synchronously. The factor must be changed during operation.
Show/Hide Bookmarks Configuration Monitoring Various monitoring functions protect the drive from impermissible operating conditions. If a monitoring function is activated, & the corresponding reaction is triggered. Chapter “Reactions”) a digital output is set, if it is assigned to the corresponding reaction. &...
The time for the QSP ramp is set via the dialog box ”Basic settings”. & Factory setting of FAIL-QSP: 8-6) 7.7.2 Setting of reactions 1. Click ”Parameter menu” in the ”Basic settings” dialog box. 2. Select the menu ”Dialog Diagnostics” by a double click. Fig. 7-191 Dialog box ”Diagnostics 9300” 7-244 SHB9300CRV EN...
Show/Hide Bookmarks Configuration 3. Click the button ”Monitorings...”. Fig. 7-192 Dialog box ”Monitoring configuration 93xx” 4. Click the desired monitoring function. 5. Confirm possible and allowed reactions with ”OK”. The following chapter gives an overview of all monitoring functions and their settings. 7.7.3 Monitoring functions Overview of the fault sources detected by the controller, and the corresponding reactions...
Page 363
C0598 Sensor fault: motor temperature (X7 or X8) C0594 Fault in the absolute value encoder at X8 C0025 TRIP Lenze Message possible Warning not possible Fault/QSP possible, the drive may be destroyed if the fault is not eliminated in time...
Page 364
Show/Hide Bookmarks Configuration Overcurrent diagram for fault message ”OC5” Ixt - diagram (100% load) Controller output current * 200% 150% 100% thermal continuous current 100% for C0022 150 I 70% thermal continuous current for C0022 150% I Time 180s 120s * rated controller current 100% x depends on the chopper frequency of the inverter K35.0151...
-VOLTAGE MONIT-LU C0053 Fig. 7-194 Undervoltage LU Signal Source Note Name Type DIS format List Lenze -VOLTAGE C0053 assignment cannot be changed MONIT-LU Mains voltage range Selection number Switch-off threshold LU Switch-on threshold LU (C0173) < 400 V 285 V...
-VOLTAGE MONIT-OU C0053 Fig. 7-195 Overvoltage OU Signal Source Note Name Type DIS format List Lenze -VOLTAGE C0053 MONIT-OU Mains voltage range Selection number Switch-off threshold OU Switch-on threshold OU (C0173) < 400 V 770 V 755 V 400 V...
Page 367
Show/Hide Bookmarks Configuration Frequent activation of the monitoring indicates wrong drive selection, i.e. the occuring braking energy is too high. Remedy: Use a 934X supply module or (additional) 935X brake units If several controllers are operated at the same time, operation in a DC-bus might be reasonable. The generated braking energy of the drive could then be used to drive another controller.
Signal Source Note Name Type DIS format List Lenze TEMP-COOLER C0061 assignment cannot be changed MONIT-OH Function The signal OH is derived from a comparator with hysteresis. The switch-off threshold is 85 C and cannot be changed. The hysteresis is also unchangeable and is 5 K, i.e. restart at 80 C.
Signal Source Note Name Type DIS format List Lenze TEMP-COOLER C0061 cannot be reassigned MONIT-OH4 Function The signal OH4 is derived from a comparator with hysteresis. The threshold can be set under code C0122. The hysteresis is fixed and amounts to 5 K. The signal is thus reset below a threshold of 5 Features: LECOM no.: 2054...
Note Name Type DIS format List Lenze T1/T2 MONIT-OH8 Function The signal OH8 is derived from the digital signal via the terminals T1, T2 next to the power terminals UVW. The threshold and the hysteresis depend on the encoder system (DIN 44081) (see Chapter 4.2.9).
Signal Source Note Name Type DIS format List Lenze TEMP-MOTOR C0063 MONIT-OH7 Function The signal OH7 is derived from a comparator with hysteresis. Here, the same conditions apply as for the OH3 monitoring, since here the same inputs are used.
The hysteresis is also fixed and amounts to 15 K (i.e. the reclosing temperature is 135 C. This monitoring is only effective for the thermal sensor specified by Lenze as it is included in the standard Lenze servo motor. The Sub-D connectors X7 or X8 serve as inputs.
Signal Source Note Name Type DIS format List Lenze DCTRL-TRIP C0884/3 C0871 MONIT-EEr Function The signal EEr is generated from the signal DCTRL-TRIP-SET at the input (level evaluation). With factory setting, this signal is generated from the terminal X5/E4. Here you can connect an external encoder which can control the reaction required of the controller.
Note Name Type DIS format List Lenze MOTOR MONIT-OC2 Function All controllers of the 93XX are equipped with an earth fault detection as standard. In the event of a fault detection, the controller must be separated from the mains and the earth fault must be eliminated.
Source Note Name Type DIS format List Lenze MOTOR MONIT-OC1 Function This monitoring is activated in the event of a short circuit of the motor phases. It is also possible that it is an interturn fault in the machine. earth fault Furthermore, this monitoring can also be activated if an occurs.
Signal Source Note Name Type DIS format List Lenze MOTOR MONIT-LP1 Function This monitoring will be activated when a cable in one of the motor phases is interrupted. Note! It is also activated if the motor winding is interrupted. Features: LECOM No.: 32...
Source Note Name Type DIS format List Lenze RESOLVER MONIT-SD2 Function Warning! The monitoring should not be switched-off for commissioning because the machine can run at very high speeds in the event of a fault (e.g. system cable not connected correctly or not connected at all) and the motor and the connected machine can be destroyed.
Show/Hide Bookmarks Configuration 7.7.3.13 Dig-Set monitoring Sd3 Purpose Monitors the process. MONIT MONIT-SD3 Fig. 7-206 Dig-Set monitoring Sd3 Signal Source Note Name Type DIS format List Possibili ties MONIT-SD3 Function The monitoring Sd3 will be activated if the dig. frequency input X9 of pin 8 is not voltage supplied. It indicates an interruption of the dig.
Show/Hide Bookmarks Configuration 7.7.3.14 System fault CCr Purpose Controller protection Function The processor was disturbed in its program sequence. For safety reasons the operation is interrupted. Remedy: Check PE connections Screen control cables and motor cables, if necessary Features: LECOM no.: 71 Reaction: TRIP (cannot be modified) 7-262 SHB9300CRV EN...
Show/Hide Bookmarks Configuration 7.7.3.15 Parameter set error PR1, PR2, PR3, PR4 Purpose Controller protection Function During loading, each of the parameter sets is checked for completeness and correctness. If a difference should be recognized, the controller changes to the TRIP state. The incorrect parameter set is displayed (C0168;...
Data from a high-power controller were transferred to a low-power controller, e. g. the values set for the motor do not match the controller. Please contact Lenze, and give them the value indicated under the codes C0300 and C0301. Function of LECOM No. 75 (PR0) This fault message is activated if the saved parameter does not correspond to the loaded software version.
Show/Hide Bookmarks Configuration 7.7.3.17 Communication error CE0 Purpose Process monitoring Function The communication between an automation interface X1 and a fieldbus module is interfered. Remedy: Plug in fieldbus module correctly and bolt. Features: LECOM no.: 61 Reaction: TRIP (cannot be modified) 7-265 SHB9300CRV EN...
Source Note Name Type DIS format List Lenze DFSET-PSET MONIT-P03 Function The monitoring reacts if the drive is not able to follow its set phase, because, e.g. the centrifugal mass is too large for the set acceleration or deceleration time the torque limit is reached (load torque >...
Source Note Name Type DIS format List Lenze DFSET-PSET MONIT-P13 Function If this monitoring reacts, the phase deviation which can be represented internally, is exceeded. Homing points are lost. When the monitoring is switched off, the homing points are also lost.
If this monitoring reacts, the controller has detected an incorrect power stage. This indication can only be reset by mains switching. If this indication should occur again, please contact Lenze. Features: LECOM no.: 107 Reaction: TRIP (cannot be modified)
This monitoring only acts on the control with history buffer. There is no additional binary output available. This indication is generated if an internal automatic adjustment has failed during mains switching. Please contact Lenze. The controller can only be reset by mains switching. Features: LECOM no.: 130...
This monitoring is effective if a control type with history buffer is used. It does not provide an additional binary output. This message will be generated if a fault occurs in the resolver driver during mains connection. Please contact Lenze. Resetting is only possible by mains switching. Features: LECOM no.: 106...
Signal Source Note Name Type DIS format List Lenze MCTRL-N assignment cannot be changed MONIT-N Function Independently of the direction of rotation, the max. system speed can be selected under code C0596. The monitoring is activated if: the actual speed exceeds the limit set under C0596.
Show/Hide Bookmarks Configuration 7.7.4 Fault indication via digital output In the function block DIGOUT the fault messages TRIP, message and warning can be assigned to the digital outputs (e. g. terminals X5/A1¡ X5/A4). Display TRIP or Message or Warning individually (individual indication): 1.
Show/Hide Bookmarks Configuration Parameter setting The parameter setting of the controller is used to adapt the drive to your applications. & The complete parameter set is organized in codes which are consecutively numbered and begin with ”C” (see “Code table”, 7-289) Save the parameter set for your application.
Page 391
Show/Hide Bookmarks Configuration List of selection menus 9371BB keypad Global Drive Control or LEMOC2 Main menu Submenu Main menu Submenu USER menu USER menu Code list Code list Load / Store Parameter-set management Diagnostics Diagnostics Actual info Actual operation History History Short set-up Short set-up...
Page 392
Show/Hide Bookmarks Configuration 9371BB keypad Global Drive Control or LEMOC2 Main menu Submenu Main menu Submenu LECOM/AIF LECOM/AIF interface LECOM-A/B LECOM-A/B AIF interface AIF-data interface Status word Status word System bus System bus Management CAN management CAN-IN1 CAN-IN1 Input block 1 CAN-OUT1 CAN-OUT1 Ouput block 1 CAN-IN2...
Page 393
Show/Hide Bookmarks Configuration 9371BB keypad Global Drive Control or LEMOC2 Main menu Submenu Main menu Submenu CFG-FB CFG FB configuration CMP1 CMP1 Analog comparator CMP2 CMP2 Analog comparator CMP3 CMP3 Analog comparator CONV1 CONV1 Converter CONV2 CONV2 Converter CONV3 CONV3 Converter CONV4 CONV4 Converter CONV5...
Page 394
Show/Hide Bookmarks Configuration 9371BB keypad Global Drive Control or LEMOC2 Main menu Submenu Main menu Submenu PCTRL PCTRL Process controller PHADD1 PHADD1 32 bit addition element PHCMP1 PHCMP1 Phase comparator PHCMP2 PHCMP2 Phase comparator PHCMP3 PHCMP3 Phase comparator PHDIFF1 PHDIFF1 32 bit setpoint/act. value comparison PHDIV1 PHDIV1 Phase division PHINT1...
Show/Hide Bookmarks Configuration 7.8.1 Parameter setting in GDC 7.8.1.1 Change parameters The parameter setting is explained by means of the following example: Fig. 7-210 Parameter setting for the FB “ARITPH1:Arithmetic operation with phase signals” Step Command Function Initiate parameter menu Open menu “Function blocks”.
Page 396
Show/Hide Bookmarks Configuration 7.8.1.2 Parameter set transfer Warning! The controller is being new initialized because of the parameter set transfer from the PC to the controller: System configuration and terminal assignments can have changed! Ensure, that your wiring and drive configuration correspond to the settings of the parameter set.
Show/Hide Bookmarks Configuration 7.8.2 Parameter change using the keypad 7.8.2.1 Keypad (Order number: EMZ9371BB) The keypad can be connected or disconnected from X1 during operation. After the keypad has been connected to the controller it is initialized. The keypad is ready for operation when ”GLOBAL DRIVE READY”...
Page 398
Show/Hide Bookmarks Configuration Segments and status messages of the LCD display: Segment Explanation Code number Four-digit code number Subcode number Two-digit subcode number Parameter Parameter value with up to twelve digits Text Text with max. 13 characters; Operating level: Status information from C0183 or content of C0004 SH PRG SH PRG SH PRG...
Page 399
Show/Hide Bookmarks Configuration Operating level Change from the prameter level to the operating level by pressing PRG. The operating level indicates additional status information or displays the additional display value determined under C0004 (presetting: act. speed C0051). – In the USER menu the first line indicates the first code of the USER menu. The additional information is indicated according to the following priority list: Priority Display...
Show/Hide Bookmarks Configuration 7.8.2.2 Change parameters Note! The changed parameter set must be saved if the changes are to remain valid after mains switch-off (see chapter 7.8.2.3). Basic procedure 1. Use the arrow keys to change from the menus z, y, Y or Z to the code level.”Code” is displayed.
Show/Hide Bookmarks Configuration 7.8.2.4 Load parameter set (only possible with controller inhibit) Warning! After loading of a new parameter set the controller will be initialized again and behaves as if the mains was switched on: – System configurations and terminal assignment can be changed. Ensure, that your wiring and drive configuration correspond to the settings of the parameter set.
Show/Hide Bookmarks Configuration The controller reads the terminals assigned to ”Select parameter” as binary code. The input DCTRL-PAR*1 is the first input, the input DCTRL-PAR*2 is the second input. Input (e.g. E1 = 1st input, E2 = 2nd input). – The signal must be constantly assigned to the terminals for at least 10 ms to ensure that the parameter set to be loaded is correct.
Page 403
Show/Hide Bookmarks Configuration 6. Change to the parameter level using PRG. ”Para” is displayed. 7. Select parameter 11. 8. Press SHIFT + PRG. RDY is off. BUSY is displayed. All parameter sets are copied to the keypad. Copying is completed when BUSY is off (after approx.
7.8.2.6 Password protection Code Code Possible settings IMPORTANT IMPORTANT Lenze Selection C0094 Password 9999 Password Parameter access protection for the keypad. If the password is activated, only codes of the USER menu are made available. For further selection possibilities see C0096...
Page 406
Show/Hide Bookmarks EDS9300U--KD3.2 00407354 Manual Part D3.2 Code table Global Drive 9300 cam profiler...
Page 407
1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
Page 408
Show/Hide Bookmarks Contents Part D 3.2 7.9 Code table ..............7-290 7.10 Selection list for signal connections .
Page 409
Show/Hide Bookmarks Contents SHB9300CRV EN 2.0...
Page 410
Keypad LCD DIS: ... Only display CFG: ... Configured value is indicated on the LCD of the keypad All other are parameter values Lenze Factory setting of the code The column ”Important” contains further information Selection {1 %} 99 Minimum value...
Page 411
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0857 DIS: IN.D1 -2147483648 2147483647 32-bit phase information C0858 -199.99 {0.01 %} 199.99 Process output words DIS: OUT.W1 Display: 100% = 16384 DIS: OUT.W2 DIS: OUT.W3 C0859 DIS: OUT.D1...
Page 412
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection [C1178] 1000 FIXED0 Selection list 2 Digital inputs AND7 CFG: IN1 CFG: IN2 CFG: IN3 C1179 DIS: C1178 Display of C1178 ANEG [C0700] CFG: IN 19523 FCODE-472/3 Selection list 1 Input ANEG1 C0701 DIS: C0700 -199.99...
Page 413
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C1020 ARITPH2 funct 0 / 1 / 2 / 3 / 13 / 14 / 21 / 22 ARITPH2 function OUT = IN1 IN1 + IN2 IN1 - IN2...
Page 414
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C1562 DIS: C1561 -2147483647 2147483647 Display of C1561 [C0810] Selection list 1 Analog inputs ASW1 CFG: IN AIN2-OUT CFG: IN 1000 FIXED0% [C0811] CFG: SET 1000 FIXED0 Selection list 2 Digital input ASW1 C0812 DIS: C0810 -199.99...
Page 417
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C1312 7 Reach of cam profile processing Another x profiles (starting with C1311) will be proces- C1314 CW rotation Direction of rotation - master value CCW rotation C1315 Clock pulse length of the master value DIS: Profile 1 ..
Page 418
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C1386 CFG: DISABLE 1000 Selection list 1 HIGH sets CERR1-WARN and CERR1-EER = 0 FIXED0% C1387 DIS: C1386 Display of C1386 C1388 1000 Selection list 4 1: Input CFG: PHI-IN...
Page 419
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0690 Function 6 Comparator CMP3, compares inputs IN1 and IN2 IN1 = IN 2 IN 1 > IN2 IN 1 < IN2 |IN1| = |IN2| |IN1| > |IN2| |IN1| < |IN2| C0691 Hysteresis 1.00...
Page 420
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C1245 -199.99 {0.01 %} 1999.99 DIS: NUM DIS: DEN C1246 DIS: C1241 Display of C1241 C1247 DIS: C1242 -2147483647 2147483647 Display of C1242 CONVPHPHD C1450 CFG: IN 1000 FIXED0INC...
Page 421
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0042 DIS: QSP 1 Quick stop status QSP inactive QSP active C0135 Control word 65535 Control word Controller control word for LECOM-A/B/LI or operating module. C0136 DIS: C0135 Display of C0135...
Page 422
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection [C0540] Function 5 Function of the encoder outputs Analog input PH diff input RES+ int 0 RES+ ext 0 X10 = X9 X10 = X8 [C0541] CFG: AN-IN 5001...
Page 423
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0253 phase n-trim -32767 {1 inc} 32767 speed-dependent phase trimming Å depending on C0005, C0025, C0490 Change of C0005, C0025, or C0490 resets C0253 to the default setting 1 rev. = 65536 inc...
Page 424
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0721 Delay T 1.000 0.001 {0.001 s} 60.000 Delay time DIGDEL1 [C0723] CFG: IN 1000 FIXED 0 Selection list 2 Digital input of DIGDEL1 C0724 DIS: C0723 Display of C0723...
Page 425
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection [C0116] 1000 FIXED 0 Selection list 2 Signal configuration FDO CFG: FDO FDO0 CFG: FDO FDO31 Free digital outputs can only be evaluated when networ- ked with automation interfaces.
Page 426
0 / 1 / 10 / 110 ... 113 / 210 ... 213 / 310 / 410 Selection of the feedback system Input of the encoder specified on the nameplate of the Lenze motor: – C0025 automatically changes C0420, C0490, – C0025 automatically changes C0420, C0490, C0495 Å...
Page 427
C0089, C0090, C0091 to the assigned default set- ting COMMON no Lenze motor New generation of Lenze asynchronous servo motors integrated temperature monitoring via resolver or encoder cable The temperature monitoring via resolver or encoder cable is automatically activated, i.e.: C0583 = 0...
Page 428
: 120Hz DSVA112-140 DSVAXX112-22, f : 140Hz New generation of Lenze synchronous servo motors integrated temperature monitoring via resolver or encoder cable The temperature monitoring via resolver or encoder cable is automatically activated, i.e.: C0583 = 0 C0584 = 2...
Page 429
DXRA180-12-50 DXRAXX180-12, f : 50Hz DXRA180-22-50 DXRAXX180-22, f : 50Hz Lenze inverter motor in delta connection The temperature monitoring via resolver or encoder cable is automatically deactivated, i.e.: C0583 = 3 C0584 = 3 C0594 = 3 DXRA071-12-87 DXRAXX071-12, f...
Page 430
Code Code Possible settings Important Important Lenze Selection [C0495] Feedback n 4 Feedback system for the speed controller C0495 = 0, 1, 2 can be mixed with C0490 = 0, 1, 2 C0495 = 3, 4 also sets C0490 to the same value...
Page 432
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C1398 1000 FIXEDPHI-0 Selection list 4 CFG: DFIN1 1: Master value input 1 CFG: DFIN2 2: Master value input 2 CFG: DFIN3 3: Master value input 3 CFG: DFIN4 4: Master value input 4 C1399 DIS: C1398/1 ...
Page 433
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0182 Ti S-curve 20.00 0.01 s {0.01 s} 50.00 s T time of the S-curve ramp function generator for NSET Determines the S-curve small values minimum S rounding high values...
Page 434
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection [C0832] 1000 FIXED0 Selection list 2 Digital inputs OR2 CFG: IN1 CFG: IN2 CFG: IN3 C0833 DIS: C0832 Display of C0832 [C0834] 1000 FIXED0 Selection list 2 Digital inputs of the OR element OR3...
Page 435
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0738 Scanning period 21 Selection of the scanning period 1 ms 2 ms 5 ms 10 ms 20 ms 50 ms 100 ms 200 ms 500 ms 10 s...
Page 436
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0337 Bi/unipolar bipolar Process controller range bipolar/unipolar unipolar [C0800] CFG: SET 1000 FIXED0% Selection list 1 Configuration setpoint input [C0801] CFG: ACT 1000 FIXED0% Selection list 1 Configuration actual value input...
Page 437
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0993 DIS: C0991 Display of C0991 [C1030] CFG: IN 1000 FIXEDPHI0 Selection list 4 Input PHINT2 [C1031] CFG: RESET 1000 FIXED0 Selection list 2 Reset input of PHINT2 C1032 DIS: C1030...
Page 438
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C0926 -2147483647 {1 inc} 2147483647 Display of DIS: C0925 1. C0925 DIS: C0922 2. C0922 DIS: ACTPOS 3. Display of the actual position DIS: TARGET 4. Display of the target position...
Page 439
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection S&H [C0570] CFG: IN 1000 FIXED 0 % Selection list 1 Configuration analog input of S&H1 [C0571] CFG: LOAD 1000 FIXED 0 Selection list 2 Digital input of S&H1 C0572 DIS: C0570 -199.99...
Page 440
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection C1651 FCODE 1476/1 Selection list 1 SPC2 SP-value 1-1 SP-value 1-1: Switch point output STAUS-01 SP-value 1-2 SP-value 1-2: Switch point output STAUS-01 SP-value 2-1 SP-value 2-2 SP-value 3-1...
Page 441
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection STORE [C1210] 1000 FIXED0 Selection list 2 Digital inputs of STORE1 CFG: RESET CFG: ENTP CFG: ENWIN CFG: LOAD0 CFG: LOAD1 [C1211] 1000 FIXEDPHI-0 Selection list 4 Configuration inputs of STORE1...
Page 442
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection TRANS C0710 Function 2 Transition evaluation TRANS1 Rising trans Falling trans Both trans C0711 Pulse T 0.001 0.001 {0.001 s} 60.000 Pulse time of TRANS1 [C0713] CFG: IN 1000...
Page 443
Show/Hide Bookmarks Configuration Code Code Possible settings Important Important Lenze Selection VTPOSC [C1360] 1000 FIXED0INC Selection list 3 CFG: IN1 CFG: IN2 CFG:IN3 CFG:IN4 CFG:IN5 CFG:IN6 CFG:IN7 CFG:IN8 CFG:IN9 CFG:IN10 C1361 DIS: C1361 Display of C1361 WELD C1444 1000 FIXED0INC...
Page 444
Show/Hide Bookmarks Configuration 7.10 Selection list for signal connections The signals must be connected by entering their numbers to configure the controller via the keypad. Selection list 1, analog output signals ( 000050 AIN1-OUT 019500 FCODE-17 020101 CAN-IN1.W1 000055 AIN2-OUT 019502 FCODE-26/1 020102...
Page 448
For the parameter setting of the drive the available motor type is to be entered under code C0086. In future, this value will be indicated on the nameplate. Example: “161”. Indicates the motor designation ”DSKS56-33-200” in the display. C0086 Lenze motor type C0081 C0087 C0088...
Page 449
Show/Hide Bookmarks Configuration C0086 Lenze motor type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor Name [kW] [rpm] [Hz] DSVA56-140 DSVAXX056-22 0.80 3950 DFVA71-120 DFVAXX071-22 2.20 3410 DSVA71-140 DSVAXX071-22 1.70 4050 DFVA80-60 DFVAXX080-22 2.10 1635 DSVA80-70 DSVAXX080-22 1.40 2000...
Page 450
Show/Hide Bookmarks Configuration C0086 Lenze motor type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor Name [kW] [rpm] [Hz] DXRAXX071-12-50 DXRAXX071-12 0.25 1410 DXRAXX071-22-50 DXRAXX071-22 0.37 1398 DXRAXX080-12-50 DXRAXX080-12 0.55 1400 DXRAXX080-22-50 DXRAXX080-22 0.75 1410 DXRAXX090-12-50 DXRAXX090-12 1.10 1420...
Page 451
(CAN). system bus (CAN). The subindex of array variables corres- The subindex of array variables corres- 5FFFh - Lenze code ponds to the Lenze subcode number Data Data structure Single variable (only one parameter element) Array variable...
Page 465
Show/Hide Bookmarks EDS9300U--KE 00407355 Manual Part E Troubleshooting and fault elimination Maintenance Global Drive 9300 cam profiler...
Page 466
1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
Page 467
Show/Hide Bookmarks Contents Part E 8 Troubleshooting and fault elimination ........8.1 Troubleshooting .
Page 468
Show/Hide Bookmarks Contents SHB9300CRV EN 2.0...
Page 469
: on : off : blinking Display in Global Drive Control Open the ”Dialog Diagnosis” menu in the parameter menu by a double click. Fig. 8-1 Dialog box ”Diagnostics 9300” The dialog box ”Diagnosis 9300” indicates the controller status. SHB9300CRV EN...
Page 470
Show/Hide Bookmarks Troubleshooting and fault elimination Display at the operating module Status indications in the display indicate the controller status. Display Controller status Check Controller ready for operation, controller can be inhibited C0183, C0168/1 Pulses at the power stage inhibited C0183, C0168/1 Max.
Page 471
Fault messages are stored in the history buffer in the order of their ocurrence. Open the ”Dialog Diagnosis” menu in the parameter menu by a double click. Fig. 8-2 Dialog box ”Diagnostics 9300” 8.2.1 Structure of the history buffer The history buffer provides 8 memory locations. The fields under ”fault history” show the memory locations 2 to 7.
Page 472
Working with the history buffer Open the ”Dialog Diagnostics” menu in the parameter menu by a double click. Fig. 8-3 Dialog box ”Diagnostics 9300” Fault recognition and reaction (field 1) Contains the fault recognition for every memory location and the reaction to the fault.
Page 473
Show/Hide Bookmarks Troubleshooting and fault elimination Fig. 8-4 Dialog box ”Diagnostics 9300” Time (field 2) Contains the times when the faults occurred – e.g. ”1234567 s” – Reference time is the mains switch-on time (see Fig. 8-4, field top right).
Page 474
External fault (TRIP-Set) A digital input assigned to the TRIP-Set function has Check external encoder been activated. Internal fault Contact Lenze Incorrect power stage During initialization of the controller, an incorrect power Contact Lenze stage was detected Sensor fault heatsink...
Page 475
Show/Hide Bookmarks Troubleshooting and fault elimination Display Fault Fault Cause Remedy Short-circuit Short-circuit Short-circuit. Find out cause of short-circuit; check cable. Excessive capacitive charging current of the motor Use motor cable which is shorter or of lower cable. capacitance. Earth fault One of the motor phases has earth contact.
Page 476
Drive cannot follow the digital frequency (I limit). Check drive selection. Program interference A fault in the program was detected. Send controller with data (on diskette) to Lenze. Initializing error A fault was detected during transfer of parameter set Correct parameter set. between the controllers Parameter set does not match controller.
Page 477
Show/Hide Bookmarks Troubleshooting and fault elimination Display Fault Fault Cause Remedy Resolver fault Resolver cable interrupted. Check the resolver cable for open circuit Check resolver. or switch off monitoring (C0586 = 3). Encoder fault at X9/8 Encoder fault at X9/8 Cable interrupted.
Page 478
After eliminating the fault, the pulse inhibit is only reset after acknowledgement of TRIP . Acknowledge TRIP by: & – Global Drive Control: Click the buttung ”TRIP reset” in the dialog box ”Diagnostics 9300”. 8-4, “Working with the history buffer”) – Keypad 9371 BB: Press STOP key.
Page 479
Show/Hide Bookmarks Maintenance Maintenance The controller is free of maintenance if the prescribed conditions of operation are observed. & 3-2) If the ambient air is polluted, the air vents of the controller may be obstructed. Therefore, check the air vents in regular intervals (according to the degree of pollution approx. every four weeks : Free the obstructed air vents using a vacuum cleaner.
Page 481
Show/Hide Bookmarks EDS9300U--KK 00407356 Manual Part K Application examples Global Drive 9300 cam profiler...
Page 482
1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
Page 483
Show/Hide Bookmarks Contents Part K 15 Application examples ........... 15-1 15.1 Replacement of a mechanical cam .
Page 484
Show/Hide Bookmarks Contents SHB9300CRV EN 2.0...
Page 485
Show/Hide Bookmarks Application examples Application examples 15.1 Replacement of a mechanical cam ϕ ϕ ϕ Selection of the configuration C0005 = 10000 Features – Optimum adaptation to the process – Easy changeover in the event of product changes – Master value via incremental encoder 15-1 SHB9300CRV EN...
Page 486
Show/Hide Bookmarks Application examples Digital signals Terminal Function X5, terminal 28 Controller enable X5, E1 Selection of event profile (C1420) X5, E2 Profile selection (see table terminal layout) X5, E3 Profile selection (see table terminal layout) X5, E4 Profile selection (see table terminal layout) X5, E5 Fault reset (trip reset) / profile acceptance X5, A1...
Page 487
Show/Hide Bookmarks Application examples 15.2 Welding bar Selection of the configuration C0005 = 14000 Features – Speed-independent welding time – Adjustable welding time – Easy changeover in the event of material changes – Material-specific feed – Virtual master for the coordination of feed and welding bar 15-3 SHB9300CRV EN...
Page 488
Show/Hide Bookmarks Application examples Digital signals Terminal Function X5, terminal 28 Controller enable X5, E1 Selection of event profile (C1420) X5, E2 Profile selection (see table terminal layout) X5, E3 Profile selection (see table terminal layout) X5, E4 Profile selection (see table terminal layout) X5, E5 Fault reset (trip reset) / profile acceptance X5, A1...
Page 489
Show/Hide Bookmarks Application examples 15.3 Filling Selection of the configuration C0005 = 13000 / 13300 Features – Product-specific filling with minimum bubble generation – Virtual master value – Product changes at every clock pulse – Option: switching point for handshake with conveyor belt 15-5 SHB9300CRV EN...
Page 490
Show/Hide Bookmarks Application examples Digital signals (C0005=13000) Terminal Function X5, terminal 28 Controller enable X5, E1 Selection of event profile (C1420) X5, E2 Profile selection (see table Terminal layout) X5, E3 Profile selection (see table Terminal layout) X5, E4 Profile selection (see table Terminal layout) X5, E5 Fault reset (trip reset) / profile acceptance X5, A1...
Page 491
Show/Hide Bookmarks Application examples 15.4 Mark-controlled cam profile start Selection of the configuration C0005 = 10800 Features – Mark-controlled start for the correct position for the cut – Offset selection for the fine adjustment of the position – Easy changeover in the event of product changes 15-7 SHB9300CRV EN...
Page 492
Show/Hide Bookmarks Application examples Digital signals Terminal Function X5, terminal 28 Controller enable X5, E1 Selection of event profile (C1420) X5, E2 Profile selection (see table terminal layout) X5, E3 Profile selection (see table terminal layout) X5, E4 Fault reset (trip reset) / profile acceptance X5, E5 Mark signal touch probe X-direction X5, A1...
Page 493
Show/Hide Bookmarks EDS9300U--KL 00407357 Manual Part L Signal flow charts Global Drive 9300 cam profiler...
Page 494
1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
Page 495
Show/Hide Bookmarks Contents Part L 16 Signal flow charts ............16-1 16.1 Configuration 10.000 .
Page 513
Show/Hide Bookmarks EDS9300U--KM 00407358 Manual Part M Glossary Table of keywords Global Drive 9300 cam profiler...
Page 514
1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
Page 515
For data exchange between higher-level control and positioning control, e.g. INTERBUS or PROFIBUS. FPDA Freely programmable digital output FPDE Freely programmable digital input Global Drive Control (PC program for Lenze controllers - Windows) Ramp function generator INTERBUS Industrial communication standard to DIN E19258 JOG speed or input for JOG speed “Linear”...
Page 517
Show/Hide Bookmarks Table of keywords Table of keywords Cable cross-sections, 3-6, 4-14 Absolute value generator (ABS), 7-23 Control cables, 4-20 Acceleration time, 7-312, 7-313 Mains connection, 4-13 Motor connection, 4-17 Accessories, 13-4 Cable specification, 4-12 Accessory kit, 1-1 Cam profile data conditioning (CDATA), 7-66 Act.
Page 518
Show/Hide Bookmarks Table of keywords DC bus connection of several drives, 10-1 DC bus voltage, 7-307 Contouring error monitoring (CERR), 7-75 Dead band (DB), 7-102 Contouring error P03, 7-266 Deceleration time, 7-312, 7-313 Definitions, 1-1 Control cables, 4-20 Delay element (PT1), 7-191 Delay elements (DIGDEL), 7-121 Control characteristic, 7-177 Derivative-action element (DT1), 7-126...
Page 519
Show/Hide Bookmarks Table of keywords Conversion (CONVPHPHD), 7-92 Conversion - stretching factor (CONVPHD), 7-89 FAIL-QSP , 7-244 Create connections, 7-8 CW-CCW-QSP link (R/L/Q), 7-192 Fast mains recovery (KU), 7-157 Dead band (DB), 7-102 Fault elimination, 8-1 Delay element (PT1), 7-191 Delay elements (DIGDEL), 7-121 Fault in the resolver driver H06, 7-270 Derivative-action element (DT1), 7-126...
Page 520
Show/Hide Bookmarks Table of keywords Ramp generator (RFG) , 7-199 Remove connections, 7-9 Identification, Controller, 1-2 S-shaped ramp generator (SRFG), 7-212 Sample and hold function (S&H), 7-205 Imax limit, 7-306 Setpoint conditioning (CCTRL), 7-62 Information on operation, 6-3 Signal conversion (CONV), 7-85 Inputs Signal types, 7-4 State bus connection, 7-215...
Page 521
Show/Hide Bookmarks Table of keywords Monitoring functions Automatic adjustment H30, 7-269 Leakage inductance, 7-307 Communication error CE0, 7-265 Contouring error P03, 7-266 LECOM, Status word C0150, 8-2 Dig-Set monitoring Sd3, 7-261 Legal regulations, 1-2 Earth fault OC2, 7-257 External fault EER, 7-256 Liability, 1-2 Fault in the resolver driver H06, 7-270 Limiter (LIM), 7-141...
Page 522
Show/Hide Bookmarks Table of keywords Phase integrator (PHINT), 7-184 constant input value, 7-185, 7-187 Operating mode of the motor control, 7-306 Input value with change of the sign, 7-187 Operating module, Status indications, 8-2 Scaling of PHINTx-OUT, 7-188 Operation, 6-1 Phase signal adaptation (PHDIV), 7-183 Operation inhibited (DISABLE), 7-104 Operation with optimum noise reduction, 7-306...
Page 523
Show/Hide Bookmarks Table of keywords State bus, 4-25 State bus connection, 7-215 Ramp function generator for phase signals (RFGPH), 7-201 Status indications, 8-2 Ramp generator, 7-178 Global Drive Control, 6-1 Ramp generator (RFG), 7-199 Keypad, 6-1 Rated data Status word, 7-320, 8-2 200 % overcurrent, 3-4 Cable cross-sections, 3-6 Stretching, compression, offset in Y direction (YSET), 7-241...
Page 524
Show/Hide Bookmarks Table of keywords Vibrations, 3-1 Undervoltage LU, 7-248 Virtual clutch (CLUTCH), 7-78 Use, as directed, 1-2 Virtual master (VMAS), 7-230 User menu, 7-282 Voltage drop, 3-14 Vpi-current controller, 7-307 Vpn-speed controller, 7-307 Warning, 7-243 Warranty, 1-2 Waste disposal, 1-2 Welding bar control (WELD), 7-235 18-8 SHB9300CRV EN...
Need help?
Do you have a question about the 9300 and is the answer not in the manual?
Questions and answers