Safety Check-Out - Suzuki RV125K3 Setup Manual

SAFETY CHECK OUT
After completion of the setting-up the motor-
cycle all the following items should be dou-
ble-checked to confirm that the operation and
function of the motorcycle are satisfactory.
Now, setting-up the motorcycle and pre-deliv-
ery inspection have been completed and the
motorcycle can be passed to the customer.
ENGINE AND TRANSMISSION
ITEM MEASURE
Engine oil Check/Refill
Fuel tank Drain/Fill
Throttle cable Check/Adjust
Idle r/min Check/Adjust
Exhaust system Leakage
Fuel system
Circlip/Leakage
connection
CHASSIS
ITEM MEASURE
Disc brake (Front) Clean/Fluid level
Front brake lever Check
Rear brake pedal Check/Adjust
Clutch cable Check/Adjust
Lubricate/Check/
Drive chain
Adjust
Oiling points All necessary points
Battery Filling electrolyte
Wiring and cable Routing/Operation
Wiring connectors Clean/Tight
Front fork Operation
Rear shock absorber Operation
Tighten all nuts and Torque those listed
bolts in this manual
Cotter pins and
Fasteners, Check
circlip
Inspect/Wash and
Paint and chrome
polish
Warning label
Select/Stick
(For E-19 market)
Light
SPECIFICATIONS
850 ml
(0.9/0.7 US/Imp qt)
7.5 L
(2.0/1.6 US/lmp gal)
Instrument Lights
2.0–4.0 mm
(0.08–0.16 in)
1 400–1 600 r/min
Switch Operations
SPECIFICATIONS
Hight:
5–15 mm
(0.2–0.6 in)
Play:
20–30 mm
(0.8–1.2 in)
10–15 mm
(0.4–0.6 in)
15–25 mm
(0.6–1.0 in)
Engine
Transmission
Drive chain
Clutch
Brake
Steering
Suspension
Control cables
Leakage
Speedometer and odometer
Trip meter
Appropriate
language
52
COLD TIRE INFLATION PRESSURE
SOLO RIDING
125 kPa
FRONT 1.25 kg/cm
18 psi
125 kPa
REAR 1.25 kg/cm
18 psi
ELECTRICALS
ITEM
Tail/Brake light
Headlight high/low beam
Turn signal light
Position light
Speedometer light
High beam indicator light
Neutral indicator light
Turn signal indicator light
Ignition switch
Dimmer switch
Turn signal switch
Engine stop switch
Horn switch
Brake switch
Starter button
Hazard warning switch
Side stand/ignition interlock
switch
Clutch lever position switch
ROAD TEST INSPECTION
ITEM
DUAL RIDING
125 kPa
1.25 kg/cm
18 psi
125 kPa
1.25 kg/cm
18 psi
CHECK FOR
Lighting/Adjust
Lighting
Lighting
Operation
CHECK FOR
Starting/Acceleration/
Smoothness/Noise
Operation/Noise
Operation/Noise
Operation/Noise
Operation/Noise
Stability
Operation
Operation/Proper return
Fuel/Oil/Exhaust
Operation
Operation