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Circutor Raption 150 Series Installation Manual

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Raption 150 Series
INSTALLATION GUIDE
(M291A01-03-19A)

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Summary of Contents for Circutor Raption 150 Series

  • Page 1 Raption 150 Series INSTALLATION GUIDE (M291A01-03-19A)

  • Page 2: Disclaimer

    CIRCUTOR, SA reserves the right to make modifications to the device or the unit specifi- cations set out in this instruction manual without prior notice. CIRCUTOR, SA on its web site, supplies its customers with the latest versions of the de- vice specifications and the most updated manuals.
  • Page 3 C O P Y R I G H T I N F O R M AT I O N This document is copyrighted, 2019 by CIRCUTOR, S.A. All rights are reserved. CIRCUTOR, S.A. reserves the right to make improvements to the products described in this manual at any time without notice.
  • Page 4 Raption 150 Installation guide...

  • Page 5: Table Of Contents

    Raption 150 Here’s your guide to install Raption 150 Disclaimer ..............................2 Revision log..............................2 Here’s your guide to install Raption 150....................5 1.-So,hello!..............................6 2.-Before the installation.........................8 A. Important safety instructions......................8 B. Electrical wiring considerations....................9 C. Important ELECTRICAL safety instructions................10 D. Storage..............................11 E. Unloading and handling........................13 3.- Dimensions and Overview........................14 A.
  • Page 6 Failure to follow safety instructions may involve personal injury, equipment damage and danger of death. CIRCUTOR is not responsible for events arising from such breach. THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT SAFETY INFORMATION IN THIS DOCUMENT...

  • Page 7: So,Hello

    Raption 150 So, hello! • Compliant with IEC 61851; Electric vehicle conductive charging system (IEC 61851-1 and IEC 61851-23). • Compliant with IEC 62196; Plugs, sockets-outlets, vehicle connectors and vehicles inlets, Conductive charging of electric vehicles (IEC 62196- 1, IEC 62196-2 and IEC 62196-3). •...
  • Page 8 (broken plugs, caps that don’t close...). • Do not modify this unit. If modified, CIRCUTOR will reject • Use only CIRCUTOR supplied all responsibility and the warranty spare parts. will be void. • Do not use this unit if the enclosure •...

  • Page 9: Before The Installation

    Raption 150 Before the installation Electrical wiring considerations Take into consideration this section before start wiring connections of the charge point. 1 — I N P U T P O W E R S U P P LY The input power supply line for the Charge Point, must be hardwired from a distribution board to the Charge Point with an individual dedicated circuit.

  • Page 10: Important Electrical Safety Instructions

    Raption 150 Important ELECTRICAL Safety Instructions Read carefully all the instructions before starting in order to ensure properly handling of electrical parts. A safe work environment is not enough to control all potential electrical hazards. It is recommended to be very cautious and work safely. So, the safety rules shown below could help to control risks of injury or death from workplace hazards.

  • Page 11: Storage

    Raption 150 Storage Whenever possible, the Charge point must be unloaded in their place of installation and operation. In case of unloaded to a temporary location for storage, it is convenient to not remove the packaging and store them meeting the following minimum requirements: •...
  • Page 12 Raption 150 What’ s included: Installation Guide Installation Charge Point guide Acces door Key CirCarLife RFID Mifare Card Dispenser Power Unit Foundation Kit Foundation Kit Installation guide...

  • Page 13: Unloading And Handling

    Raption 150 Unloading and handling All processes of unloading and handling of the Charge Point must be executed and monitored by qualified personnel attending to the significant weight of the unit, complying with safety rules and using the appropriate points of support. Important notes: •...
  • Page 14 Raption 150 Dimensions of the Dispenser • Units specified in millimeters: Installation guide...

  • Page 15: Dimensions And Overview

    Raption 150 Dimensions and Overview Overview of the Dispenser 1.- Cover 2.- Courtesy Lights 3.- Screen 4.- CCS/CHA plug 5.- Emergency button 6.- RFID Reader 7.- Locking handle 8.- Front panel 9.- Antenna 10.- CCS/CHA cables 11.- LED beacons Light 12.-Front Door Note : Depending of the model, the components can vary.

  • Page 16: Dimensions Of The Power Unit

    Raption 150 Dimensions of the Power Unit • Units specified in millimeters: 1000 Installation guide...

  • Page 17: Overview Of The Power Unit

    Raption 150 Overview of the Power Unit 1.- Cover 2.- Unit air inlet 3.- Locking handle 4.- Locking handle 5.- Rear door 6.- Rear panel 7.- Eyebolts 8.- Unit air outlet 9.- Front door 10.- Front panel Installation guide...
  • Page 18 Raption 150 Power Unit front door Power input supply: Installation guide...
  • Page 19 Raption 150 Power Unit rear door Output wiring to Dispenser: Installation guide...

  • Page 20: Opening

    Raption 150 Opening Dispenser Step 1 Step 2 Step 3 Steps: 1.- Insert the key supplied in the lock and turn it 90 ° counterclockwise. 2.- Pull back the handle. 3.- Turn the handle 90 ° clockwise direction. Installation guide...
  • Page 21 Raption 150 Power unit Step 1 Step 2 Step 3 Steps: 1.- Insert the key supplied in the lock and turn it 90 ° counterclockwise. 2.- Pull back the handle. 3.- Turn the handle 90 ° clockwise direction. Installation guide...

  • Page 22: Placing

    Raption 150 Placing In order to place the Charge Point in its final place, please follow next steps: R E M O V I N G T H E C H A R G E P O I N T F R O M PA L L E T The Charge Point is mounted on a pallet so as to do a safe transport.
  • Page 23 Raption 150 Repeat the same process with the Power Unit but following the next steps: Steps: 1.- Remove the screws from the Decorative front panel (on both sides) and pull it outwards. 2.- Once the Decorative front panel is removed, locate the screws that are keeping the pallet.

  • Page 24: Installation

    Raption 150 P L AC I N G T H E D I S P E N S E R I N T H E F I N A L L O C AT I O N Once the Dispenser is free from the pallet, follow the next steps to move the charger: Steps to elevate the Dispenser: 1.- Check that the screws of the Dispenser base are removed, so it can be moved and elevated.
  • Page 25 Raption 150 Installation guide...
  • Page 26 Raption 150 P L AC I N G T H E P O W E R U N I T I N T H E F I N A L L O C AT I O N Once the Power Unit is free from the pallet, there are two options to move the charger. Follow the next steps: Steps to elevate the Power Unit: 1.- Locate and make sure that the eyebolts provided are strongly tight.
  • Page 27 Raption 150 Steps to move with forklift: 1.- Remove the decorative rear panel. Pull outward the metal flange (on both sides). 2.- Move out the metal flange (on both sides) and remove the decorative rear panel. Once the decorative panels have been removed, it will be available enough space to introduce the forklift, 560 mm Installation guide...

  • Page 28: Minimum Distances Of The Dispenser

    Raption 150 Minimum distances of the Dispenser 200 mm 200 mm 200 mm 500 mm Note: Respect the minimum lateral distance to allow proper circulation of air flow. This unit has forced ventilation. Note: If Bollard Impact Protector is installed, keep 500 mm as a minimum distance in order to give enough space to open the frontal door of the Charge Point for maintenance tasks.

  • Page 29: Minimum Distances Of The Power Unit

    Raption 150 Installation Minimum distances of the Power Unit When installing the Power Unit, respect the minimum distances space for maintenance and safety reasons. Please comply accordingly to your country specifications. The next picture shows how it should be installed. •...

  • Page 30: Foundation Kit

    Raption 150 Foundation kit The purpose of this chapter is the technical definition and basic requirements for implement the base and fixing the Charge Point. • The unit can be installed both, inside and outside. • Two foundation kits with a mounting templates is provided to ensure the distances between the foundation bolts.

  • Page 31: Foundation Template For Dispenser

    Raption 150 Foundation template for dispenser Place the foundation bolts into the templates using provided nuts with the help of a 24mm open-end wrench. Take into consideration the measures of the following chapters. Installation guide...

  • Page 32: Dispenser Template Dimensions

    Raption 150 Dispenser template dimensions Installation guide...
  • Page 33 Raption 150 Installation guide...

  • Page 34: Concrete Basement For Dispenser

    Raption 150 Concrete basement for Dispenser Before fixing the template inside of the croncrete basement make sure front mark must face with the front side of the charger • Once the kit is assembled, it must be placed in the ground. If the Dispenser has to be installed outside and there is no limitation of depth, is recommended to make a concrete base.
  • Page 35 Raption 150 Installation guide...
  • Page 36 Raption 150 FOUNDATION MEASUREMENTS FOR DISPENSER ORIENTATIONAL FOUNDATIONS FOR RAPTION 50 TYPE OF TERRAIN FOUNDATION SIZE COMMENTS (kg/cm (Az x Bz Hz) cm 65 x 65 x 65 SOFT For example vegetal not compact terrain 55 x 55 x 55 For example mix vegetable land with COMPACT engraved compactors...

  • Page 37: Foundation Template For Power Unit

    Raption 150 Foundation template for Power Unit • Place the foundation bolts into the templates using provided nuts with the help of a 24mm open-end wrench. Take into consideration the following measures. • Take in mind the disposition of the supply of the power unit and the cables that go to the dispenser.

  • Page 38: Power Unit Template Dimensions

    Raption 150 Power Unit template dimensions Installation guide...

  • Page 39: Concrete Basement For Power Unit

    Raption 150 Concrete basement for Power Unit Before fixing the template inside of the croncrete basement make sure that front mark must face with the front side of the charger. • Once the kit is assembled, it must be placed in the ground. If the Power Unit has to be installed outside and there is no limitation of depth, is recommended to make a concrete base.

  • Page 40: Concrete Basement Dimensions For Power Unit

    Raption 150 Concrete basement dimensions for Power Unit Installation guide...
  • Page 41 Raption 150 FOUNDATION MEASUREMENTS FOR POWER UNIT ORIENTATIONAL FOUNDATIONS FOR RAPTION 50 TYPE OF TERRAIN FOUNDATION SIZE COMMENTS (kg/cm (Az x Bz Hz) cm 110 x 95 x 40 For example vegetal not compact terrain SOFT 110 x 95 x 35 For example mix vegetable land with COMPACT engraved compactors.
  • Page 42 Raption 150 Regardless of the electrical characteristics of the power line, be sure to supply to the Charge Point with the necessary electrical features indicated at the unit characteristics label, understood as, supply voltage, grid frequency and required apparent power. In the case that the power line characteristics are different from those required, must do the necessary adaptation of the same to meet this requirement.

  • Page 43: Wiring

    Raption 150 Wiring DC #1 DC #2 L + N + PE ETHERNET CABLE - DC#1: CHA power cables. L3 PE - DC#2: CCS power cables. - PE: earth cable for the Dispenser. - L+N+PE: supply for the Dispenser electronics. - Ethernet Cable: For communications between Power Unit and Dispenser.

  • Page 44: Power Unit

    In order to make a secure cable installation is necessary to use the metal plate provided. In the case of not using this metal plate and any damage to internal components arises to the entry of dirt, animals or any other external element, CIRCUTOR will reject the warranty of the unit.
  • Page 45 Raption 150 2 - Power connection for the Power Unit (Scheme) : Power cabinet must be supplied with: 1.- Three phases + Neutral (230/400V 50Hz) 2.- Earth cable Installation guide...
  • Page 46 Raption 150 3 - Power connection for the Power Unit (Connecting supply cables) : Polycarbonate sheet to the dispenser Max. Torque 13Nm See Notes Notes: 1- Use the M8 screw and washer provided in order to connect the electric terminals. The maximum tightening torque has to be 13Nm 2- Use a M8 metallic electric terminal aligned with the required cable cross section according with the power of the Charge Point (Max.
  • Page 47 In order to make a secure cable installation is necessary to use the metal plate provided. In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, CIRCUTOR will reject the warranty of the unit.
  • Page 48 Raption 150 5 - Power output connection from Power Unit (Connecting Cables) : Locate the connection points in the Power Unit. ETHERNET L1 N PE Installation guide...
  • Page 49 Raption 150 CHA - CCS - CCS + CHA + Installation guide...

  • Page 50: Dispenser

    In order to make a secure cable installation is necessary to use the metal plate provided. In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, CIRCUTOR will reject the warranty of the unit.
  • Page 51 Raption 150 2 - Wiring connection for the Dispenser (Scheme) : DC #1 DC #2 L + N + PE ETHERNET CABLE Installation guide...
  • Page 52 Raption 150 3 - Power input connection to Dispenser (connecting cables) : Locate the connection points in the Dispenser. Installation guide...
  • Page 53 Raption 150 L1 N PE ETHERNET Installation guide...
  • Page 54 Raption 150 CCS - CCS + Installation guide...
  • Page 55 Raption 150 CHA- PE CHA + Installation guide...
  • Page 56 Raption 150 Wiring section MODEL SPECIFICATIONS DISPENSER 1 x CCS 2x DC + 95~120 mm 2x DC - Minimum recommended 1x PE 50mm cable cross sectional area L + N + PE 2,5 mm MODEL SPECIFICATIONS POWER UNIT 150kW Minimum recommended cable L1+ L2 + L3 + N + PE 150mm cross sectional area...
  • Page 57 Raption 150 Installation guide...
  • Page 58 Raption 150 Verification Once completed the entire installation procedure, check the following points: • Check that all the MCB, RCD and the Main Circuit Breaker are powered on. • Check that all safety labels are correctly placed. • Close the Charge Point’s doors. The Charge Point has a security switch (anti-tamper protection) installed that will avoid any charging session if the doors are opened.

  • Page 59: Last Steps

    How to use and configure In order to use and configure the Charge Point there is an Instruction Manual that can be downloaded from our webside www.circutor.com under section Products -> Smart electric vehicle charging system -> Smart outdoor recharge post.
  • Page 60 Raption 150 ELECTRICAL DATA Models CCS CHA CCS: 150 kW (@750 ... 920 V) 150 kW (@750 ... 920 V) 80 KW (@400V) Maximum Ouput Power 80 KW (@400V) CHA: 50 kW CCS: 100 ... 920 Vdc Output voltage range 100 ...

  • Page 61: Technical Data

    Raption 150 Technical Data (Continuation) POWER UNIT > 0.98 Power Factor (pu) Efficiency (pu) 94 % at nominal output power Frequency (pu) 50 / 60 Hz Cooling system Forced air ‹ 55 dBA Operational noise level Main circuit disconnection Electrical input protection Overcurrent protections (pu) RCD 30mA Type B Safety protection (pu)
  • Page 62 Raption 150 Installation guide...

  • Page 63: Need Help

    Raption 150 Need help? In case of any query in relation to unit operation or malfunction, please contact the CIRCUTOR, SA Technical Support Service. Technical Assistance Service Vial Sant Jordi, s/n, 08232 - Viladecavalls (Barcelona) Tel: 902 449 459 (Spain) / +34 937 452 919 (outside of Spain) email: sat@circutor.com...
  • Page 64 CIRCUTOR, SA. Vial Sant Jordi, s/n 08232 - Viladecavalls (Barcelona) Tel: (+34) 93 745 29 00 - Fax: (+34) 93 745 29 14 www. circutor.com central@circutor.com...

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