Table of Contents
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Contents
Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wall Fasteners - Not Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fastener Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cabinet Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembly - Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly - Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Assembly - Group 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Assembly - Group 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Assembly - Group 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Assembly - Group 6 Cabinet 17 . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Assembly - Group 16 Cabinet 62 . . . . . . . . . . . . . . . . . . . . . . . . . 24
Level Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Attach Doors - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Visit the Storage Products web page at wengercorp.com for detailed instructions and videos.
Note: Please read and understand these instructions before assembling or installing.
Note: If you need additional information, contact Wenger Corporation using the information below.
©Wenger Corporation 2019
Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448
Questions? Call.....USA: (800) 4WENGER (493-6437) • Worldwide: +1-507-455-4100 • wengercorp.com
(UltraStor
®
, AcoustiCabinets
Wood
Full Wood
Compartment
Door
Doors
Printed in USA 2019-04
Assembly Instructions
Cabinet Storage Products
®
, Adjustable Shelf, Cover Panels, Closure Panels)
Compartment
Full Grille
Grille Doors
Door
Attach Doors - AcoustiCabinet Doors Only . . . . . . . . . . . . . . . . . . 28
Attach Doors - Grille Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Attach Doors - Individual Compartment Doors . . . . . . . . . . . . . . . 30
Attach Doors - Single Full-Length Doors . . . . . . . . . . . . . . . . . . . 32
Attach Doors - Double Compartment Doors . . . . . . . . . . . . . . . . . 34
Attach Doors - Double Full-Length Doors . . . . . . . . . . . . . . . . . . . 36
Attach Backing - AcoustiCabinets Only . . . . . . . . . . . . . . . . . . . . . 38
Secure Cabinets - UltraStor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Connect Cabinets Together . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Secure Cabinets to Back Wall . . . . . . . . . . . . . . . . . . . . . . . . 41
To Secure Cabinets Back-to-Back . . . . . . . . . . . . . . . . . . . . 42
Secure Cabinets - AcoustiCabinets . . . . . . . . . . . . . . . . . . . . . . . . 43
Connect Cabinets Together . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Secure Cabinets 2-1/2" From Back Wall . . . . . . . . . . . . . . . . 45
Cover Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
End Cover Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Center Cover Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Closure Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Work Surface Tops (Cabinets 50-62 Only) . . . . . . . . . . . . . . . . . . 51
Cabinet Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Cabinet Compartment Labeling. . . . . . . . . . . . . . . . . . . . . . . . . . . 52
No Doors
Part #250B394-03
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Summary of Contents for Wenger UltraStor Series
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Page 1: Table Of Contents
Visit the Storage Products web page at wengercorp.com for detailed instructions and videos. Note: Please read and understand these instructions before assembling or installing. Note: If you need additional information, contact Wenger Corporation using the information below. ©Wenger Corporation 2019... -
Page 2: Important User Information
Wenger Corporation. Wenger Corporation does not assume any responsibility for any errors that may appear in these instructions. In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of these instructions. -
Page 3: Safety Precautions
Safety Precautions Throughout this document you may find cautions and warnings which are defined as follows: • WARNING: Failure to follow the instruction could result in serious injury or damage to property. • CAUTION: Failure to follow the instruction could result in minor injury or damage to property. Read all of these safety instructions before assembling or using the cabinets. -
Page 4: Required Tools
Required Tools · Open-end wrenches: 1/4", 3/8", 7/16", 1/2" · Carpenter's level · Screwdrivers: flat head, phillips head · Carpenter's square Hex bits/wrenches Tape measure · · · Cordless drill with 3/16" and 3/8" bits and sockets · Utility knife ·... -
Page 5: Fastener Parts List
Fastener Parts List Cabinet Assembly Fasteners Wood Dowel 8-32 1/4-20 x 1.38" Insert Nut Machine Screw #8 x 5/8" Pan Head Screw 7 x 50 mm Tack Glide 1/4-20 Hex Socket Screw Insert Nut #8 x 1-1/4" #8-32 x 3/4" 1/4-20 x 5/8"... -
Page 6: Cabinet Identification
Cabinet Identification Locate the individual cabinet to be assembled and go the indicated page for instructions. STOP Cabinets are grouped according to similar assembly procedures. Doors, backing, end panel installation and cabinet placement will be adressed separately. Cabinet Group 1, see page 12 Cabinet Cabinet Cabinet... - Page 7 250A700 250A700 250A700 Cabinet Identification 250A893 250A893 (continued) 250A893 Cabinet Group 1 (continued), see page 12 Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet 250A700 A893 250C880 UltraStor Cover Panel er Panel r Panel er Panel Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet er Panel Cabinet...
- Page 8 Cabinet Identification (continued) Cabinet Group 2, see page 14 Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet 250A700 250A700 A700 250A893 250A893 A700 Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet 250C880 Ul 250C880 U 250C880 UltraStor Cover Panel 250C880 UltraStor Cover Panel 250C880 UltraStor Cover Panel 250C880 UltraStor Cover Panel...
- Page 9 Cabinet Identification (continued) Cabinet Group 3, see page 16 Cabinet Cabinet Cabinet Cabinet Cabinet 250C880 UltraStor 250C880 UltraStor Cover Panel Cabinet Group 4, see page 18 250A8 Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet 250C880 UltraStor Cover Panel Continued on following page. Cover Panel...
- Page 10 Cabinet Identification (continued) Cabinet Group 5, see page 20 Cabinet Cabinet Cabinet Cabinet Group 6, see page 22 ver Panel 250A700 250A700 250A700 250A893 Cabinet Cabinet...
- Page 11 Before Installation Overview Assembly and installation should be performed by skilled technical persons, and only after carefully · studying these instructions. · It is suggested that the cabinets are setup in a space that is large enough to safely handle the cartons, pieces, finished cabinets, and dunnage.
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Page 12: Assembly - Group 1
Assembly - Group 1 Cabinets 01, 02, 04, 05, 13, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 46, 51, 52, 54, 55, 56, 57, 58, 59, 60, 61, 70, 71, 72, 73, 77, 78, 79, 80 Hardware used: #8 x 5/8"... - Page 13 Assembly - Group 1 (continued) Preassembly Attach Glides and Levelers For panel orientation: See Detail 1F. Tack glides help protect corners and edges Note: the left side panel , right side panel while moving the cabinet into place. any center panels have a notch in the bottom Push or hammer plastic tack glides into the bottom edge of...
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Page 14: Assembly - Group 2
Assembly - Group 2 Cabinets 08, 09, 10, 11, 14, 30, 43, 44, 45, 47, 50, 53, 65, 66, 74, 75, 81, 82 Hardware used: #8 x 5/8" Pan Wood Tack Head Screw Glide Dowel 1/4-20 x 1.38" 8-32 Insert 7 x 50 mm Hex Machine Screw Socket Screw... - Page 15 Assembly - Group 2 (continued) Preassembly Cabinets 50 and 53 only. See Detail 2E. Attach top front stretcher panel. For panel orientation: Note: Place the top front stretcher panel underneath the the left side panel and right side panel top panel and between the side panels. have a notch in the bottom front corner.
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Page 16: Assembly - Group 3
Assembly - Group 3 Cabinets 12, 15, 67, 76, 83 Hardware used: #8 x 5/8" Pan Wood Tack 1/4-20 Insert Head Screw Glide Dowel 1/4-20 x 1.77" 8-32 Insert 7 x 50 mm Hex Machine Screw Socket Screw Leveler Bracket 1/4-20 x 5/8"... - Page 17 Assembly - Group 3 (continued) Attach leveler brackets. Preassembly See Detail 3D. Attach leveler brackets to the inside For panel orientation: Note: of all four corners of the cabinet using #8 x 5/8" pan the left side panel and right side panel head screws .
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Page 18: Assembly - Group 4
Assembly - Group 4 Cabinets 31, 32, 33, 34, 35, 36 Hardware used: #8 x 5/8" Pan Wood Tack Head Screw Glide Dowel 1/4-20 x 1.38" 8-32 Insert 7 x 50 mm Hex Machine Screw Socket Screw Fixed Height Leveler Bracket Shelf Clip Left Hinge... - Page 19 Assembly - Group 4 (continued) Preassembly Attach Glides and Levelers For panel orientation: See Detail 4E. Tack glides help protect corners and edges Note: the left side panel and right side panel while moving the cabinet into place. have a notch in the bottom front corner. Push or hammer plastic tack glides into the bottom edge of The side panels also have a groove in the rear to...
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Page 20: Assembly - Group 5
Assembly - Group 5 Cabinets 03, 06, 07 Hardware used: #8 x 5/8" Pan #8 x 1-1/4" Pan Wood Tack Head Screw 2& Head Screw Dowel Glide 8-32 Insert 7 x 50 mm Hex Socket Screw Fixed Height Leveler Bracket Shelf Clip Left Hinge... - Page 21 Assembly - Group 5 (continued) Align and clamp the filler panel with the closure panel Preassembly so the pilot holes in the filler panel face the closure panel. For panel orientation: Note: Both panels should be flush along all edges. the left side panel , right side panel any center panels...
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Page 22: Assembly - Group 6 Cabinet 17
Assembly - Group 6 Cabinet 17 Hardware used: #8 x 5/8" Pan 1/4-20 x 5/8" Head Screw Button Head 8-32 Insert 7 x 50 mm Hex Screw Socket Screw Leveler Bracket 1/4-20 Insert Side Leveler 3/4" Flat Head Screw Wood Dowel Tack Glide 0.35 x 0.6 Vinyl Cap Cleat... - Page 23 Assembly - Group 6 Cabinet 17 (continued) Attach leveler brackets. Preassembly See Detail 6C. Attach leveler brackets to the inside For panel orientation: Note: back corners of the cabinet using #8 x 5/8" pan head the left side panel and right side panel have a notch screws .
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Page 24: Assembly - Group 16 Cabinet 62
Assembly - Group 6 Cabinet 62 Assembly Final Cabinet Bank Assembly Note: Cabinet 62 ships fully assembled. Assemble, position and level any remaining cabinets. After all cabinets in the bank have been positioned: Final Cabinet Adjustment Attach the cabinet doors. Slide the cabinet to the intended location. -
Page 25: Level Cabinets
Level Cabinets Note: For proper door alignment, follow these instructions carefully. Do not try to level the cabinets to match soffits. Do not try to plumb the cabinet to match adjacent walls. 1. Move the assembled cabinets to be within a 3. - Page 26 Level Cabinets (continued) 4. Measure A and B with a tape and adjust the 6. Recheck that A=B. Readjust if necessary front levelers until A=B (+1/32 inch). (repeat steps 3-5). 5. Adjust both front levelers equally until the front edges of the cabinet are plumb (front-to-back). 7.
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Page 27: Attach Doors - Description
Attach Doors - Description Door Identification Wood and grille door variations are available for the cabinet models. To attach the doors, refer to the appropriate instructions on the following pages. Skip this procedure for cabinets without doors. Individual Compartment Doors Single Full-Length Door (Page 30) (Page 32) -
Page 28: Attach Doors - Acousticabinet Doors Only
Attach Doors - AcoustiCabinet Doors Only This applies to AcoustiCabinets only. ® STOP AcoustiCabinet Compartment Door Configurations Note: This only apples to AcoustiCabinets 10, 11, 12, 14, 15 and 19. To identify the compartment door configuration: 1. See Detail A. To ensure proper grille door placement, some grill doors are stamped with a letter on the lock housing as shown below. -
Page 29: Attach Doors - Grille Doors
Attach Doors - Grille Doors This applies to Grille Doors only. STOP Grille Doors Hinges and lock housings are already welded to grille doors 3$. They only need to be attached to wood doors 3%. Door Hinges Lock Housing... -
Page 30: Attach Doors - Individual Compartment Doors
Attach Doors - Individual Compartment Doors This procedure details individual compartment doors only, refer to page 27. STOP A left side hinge is shown. For a right side hinge, the images would be mirrored. This step uses Fasteners: #7 x 5/8" Flat 8-32 Insert 3/4"... - Page 31 Attach Doors - Individual Compartment Doors (continued) Individual Compartment Doors Note: The cabinet must be properly leveled before attaching doors or they will not fit properly. Note: For easiest installation, start with the lowest doors and work upward. To attach each compartment door: 1.
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Page 32: Attach Doors - Single Full-Length Doors
Attach Doors - Single Full-Length Doors This procedure details single full-length doors only, refer to page 27. STOP A left side hinge is shown. For a right side hinge, the images would be mirrored. This step uses Fasteners: #7 x 5/8" Flat #8 x 5/8"... - Page 33 Attach Doors - Single Full-Length Doors (continued) Single Full-Length Doors Note: The cabinet must be properly leveled before attaching doors or they will not fit properly. Note: For easiest installation, start with the lowest doors and work upward. To attach the doors: 1.
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Page 34: Attach Doors - Double Compartment Doors
Attach Doors - Double Compartment Doors This procedure details double compartment doors only, refer to page 27. STOP This step uses Fasteners: #7 x 5/8" Flat 8-32 Insert 3/4" Flat Head 10-24 Hex #8-32 x 1" 3& Head Screw Screw Cap Nut Machine Screw Detail A... - Page 35 Attach Doors - Double Compartment Doors (continued) Double Compartment Doors Note: The cabinet must be properly leveled before attaching doors or they will not fit properly. Note: For easiest installation, start with the lowest doors and work upward. To attach the doors: 1.
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Page 36: Attach Doors - Double Full-Length Doors
Attach Doors - Double Full-Length Doors This procedure details double full-length doors only, refer to page 27. STOP This step uses Fasteners: #7 x 5/8" Flat #8 x 5/8" Pan 8-32 Insert 3/4" Flat Head 10-24 Hex #8-32 x 1" 3&... - Page 37 Attach Doors - Double Full-Length Doors (continued) Double Full-Length Doors Note: The cabinet must be properly leveled before attaching doors or they will not fit properly. Note: For easiest installation, start with the lowest doors and work upward. To attach the doors: 1.
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Page 38: Attach Backing - Acousticabinets Only
Attach Backing - AcoustiCabinets Only This applies to AcoustiCabinets only. ® STOP To attach the sound absorptive material to the back of the AcoustiCabinets: 1. See Detail A. Flip-Stix 4& are used to hold the sound absorptive material in place. ®... -
Page 39: Secure Cabinets - Ultrastor
This procedure is for securing UltraStor Cabinets, for AcoustiCabinets refer to page 43. STOP For standard installations only, contact Wenger for seismic installation instructions. Connect Cabinets Together 1. Depending on cabinet height, there are two to three holes at the front of the side panels for securing the cabinets together. - Page 40 Secure Cabinets - UltraStor (continued) Connect Cabinets Together (continued) 3. Install trim strips. See Detail B1 and B2. a. Using the attached adhesive tape, stick two trim strips 4( to the side panel of one cabinet. b. Attach the longer strip to be 1/8" (3 mm) back from the front edge and flush with the top of the cabinet. c.
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Page 41: Secure Cabinets To Back Wall
Secure Cabinets - UltraStor (continued) CAUTION CAUTION In addition to the sides of the cabinets being secured, the Inferior or improperly installed cabinet backs must also be attached to either a back wall, fasteners could cause the to adjacent cabinets in an island formation or to the floor. cabinets to tip over. -
Page 42: To Secure Cabinets Back-To-Back
Secure Cabinets - UltraStor (continued) CAUTION CAUTION In addition to the sides of the cabinets being secured, the Inferior or improperly installed cabinet backs must also be attached to either a back wall, fasteners could cause the to adjacent cabinets in an island formation or to the floor. cabinets to tip over. -
Page 43: Secure Cabinets - Acousticabinets
STOP for UltraStor Cabinets refer to page 39. For standard installations only, contact Wenger for seismic installation instructions. Connect Cabinets Together 1. Depending on cabinet height, there are two to three holes at the front of the side panels for securing the cabinets together. - Page 44 Secure Cabinets - AcoustiCabinets (continued) Connect Cabinets Together (continued) 3. Install trim strips. See Detail B1 and B2. a. Using the attached adhesive tape, stick two trim strips 4( to the side panel of one cabinet. b. Attach the longer strip to be 1/8" (3 mm) back from the front edge and flush with the top of the cabinet. c.
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Page 45: Secure Cabinets 2-1/2" From Back Wall
Secure Cabinets - AcoustiCabinets (continued) CAUTION CAUTION In addition to the sides of the cabinets being secured, Inferior or improperly installed the cabinet backs must also be attached to a back wall. fasteners could cause the cabinets to tip over. Cabinets must be secured to a back wall and also be at least 2-1/2"... -
Page 46: Cover Panel Installation
Cover Panel Installation End Cover Panels 1. With the package laid flat, carefully remove the cover panel 5@ from the package and insert the two plastic glide tacks 1@ into the bottom of the cover panel, centered and 2-3" from each end. 2. - Page 47 Cover Panel Installation (continued) End Cover Panels (continued) 3. Lift the cover panel to a vertical position and fit it into place over the exposed hardware. Use the plastic glide tacks to protect the bottom of the cover panel. The cover panel should fit flush against the front and top sides of the cabinet. Verify that the correct end cover (LH or RH) matches the side of the cabinet that it is being installed on.
- Page 48 Cover Panel Installation (continued) End Cover Panels (continued) 5. Using the 3/16" drill bit, drill 12 holes (9 holes for 68" tall cabinets) into the side panel of the cabinet to be covered. Note: Do not drill into a shelf or cross member. Measure before drilling so that the hole is 1-2"...
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Page 49: Center Cover Panels
Cover Panel Installation (continued) Center Cover Panels Use the following steps ONLY when a smaller cabinet is adjacent to a larger cabinet STOP with a cover panel in place on the larger cabinet. 1. Install the cover panel using the procedures in "End Cover Panels". 2. -
Page 50: Closure Panel Installation
Closure Panel Installation Use this procedure to close off any open space between the back of a cabinet and STOP the back wall. It is not necessary for cabinets that are flush to the back wall or in an island formation. Because materials and construction of walls can vary, fasteners for attaching the cabinets to the structure are not provided. -
Page 51: Work Surface Tops (Cabinets 50-62 Only)
Work Surface Tops (Cabinets 50-62 Only) Wall Mount Installation 1. Align the work surface on the top of the cabinet with 1/2" (13 mm) overhang to the front and 1" (25 mm) to the side where appropriate. Position the rounded corner facing traffic areas or as shown on the installation drawings. Attach from the underside using #8 x 1.5"... -
Page 52: Cabinet Maintenance
Cabinet Maintenance Cleaning For removal of mild stains and mild scuff marks, the polyester wood panels and polyester shelves may be cleaned using an all-purpose household cleaner, or just simple mild soap and water. For heavier scuff marks, ink stains, felt pen and magic marker stains, or other tough stains; use a non-abrasive cleaner, or an industrial all-purpose cleaner.
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