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Note: Please read and understand these instructions before working with or using the UltraStor
Storage Cabinets.
Note: Refer to the illustrations on the following pages. If you need additional information, contact
the Wenger Corporation using the information below.
©Wenger Corporation 2015
Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448
Questions? Call.....USA: 800-4WENGER (493-6437) • Worldwide: 1-507-455-4100 • www.wengercorp.com
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IMPORTANT: Read pages 2 - 4 before you begin assembly!
Printed in USA 08/15
Assembly and Installation Instructions
UltraStor
6
7
15
17
26
27
50
41
59
60
Storage Cabinets
™
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9
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19
28
31
52
51
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62
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32
53
67
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Part #250A542-10
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Summary of Contents for Wenger UltraStor 1
- Page 1 Note: Refer to the illustrations on the following pages. If you need additional information, contact the Wenger Corporation using the information below. ©Wenger Corporation 2015 Printed in USA 08/15 Part #250A542-10 Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448 Questions? Call..USA: 800-4WENGER (493-6437) • Worldwide: 1-507-455-4100 • www.wengercorp.com...
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Page 2: Table Of Contents
ONTENTS Safety Precautions ........2 Cabinets 50 and 53 ....... . 48 Important User Information. -
Page 3: Important User Information
In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual. -
Page 4: Before Installation
EFORE NSTALLATION VERVIEW It is suggested that the cabinets are setup in a space that is large enough (approximately 25' x 25') to safely handle the cartons, pieces, finished cabinets, and dunnage. Inspect the condition of the wall and floor where the cabinets will be located. If the wall is not straight, establish a reference line so that the fronts of all cabinets will line up. - Page 5 EQUIRED OOLS • Plastic Mallet • Tape Measure • Phillips Head Screwdriver • Carpenter’s Square • Standard Screwdriver • Variable Speed Electric Drill (to drive Hex • Open-End Wrench, " Socket Screws) • Open-End Wrench, " • Utility Knife • Open-End Wrench, "...
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Page 6: Cabinets 1 And 2
ABINETS Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Back panel assembly Item Description Item Description screw, lag, hex-socket panel, back screw, pan-head, "... - Page 7 ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side and center panels have a notch in the bottom front corner. The side panels have a groove in the rear to receive the back panel. 1.
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Page 8: Cabinet 3
ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Item Description Item Description Detail D screw, lag, hex-socket panel, center Back panel screw, pan-head, "... - Page 9 ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1.
- Page 10 4, 21, 23 ABINETS Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Back panel assembly Item Description Item Description screw, lag, hex-socket panel, back screw, pan-head, "...
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Page 11: Cabinets 4, 21, 23 And 27
4, 21, 23 ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). PREASSEMBLE MISCELLANEOUS PARTS NOTE: The side and center panels have a notch in the bottom front corner. The side panels have a groove in the rear to receive the back panel. 1. - Page 12 ABINETS Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Back panel Item Description Item Description assembly screw, hex-socket 35 mm panel, back screw, lag, hex-socket panel, right-hand side...
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Page 13: Cabinets 5 And 28
ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). PREASSEMBLE MISCELLANEOUS PARTS NOTE: The side and center panels have a notch in the bottom front corner. The side panels have a groove in the rear to receive the back panel. 1. - Page 14 ABINETS Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Item Description Item Description Detail D screw, lag, hex-socket panel, center Back panel screw, pan-head, "...
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Page 15: Cabinets 6 And 7
ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1. -
Page 16: Cabinets 8 And 9
ABINETS Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Item Description Item Description Back panel screw, hex-socket, 35mm panel, back assembly screw, lag, hex-socket panel, right-hand side... - Page 17 ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1.
- Page 18 10, 11 ABINETS Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Item Description Item Description Back panel screw, hex-socket, 35 mm panel, back assembly screw, lag, hex-socket...
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Page 19: Cabinets 10, 11 And 14
10, 11 ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1. - Page 20 12, 15 ABINETS Detail A Inserts for hinge screws Cabinet 67 has only two shelves and is 69-3/4” high. Screw insert color is oyster Detail B Velcro strip placement Striker plate and shelf clips not used on Cabinets 12 and 15 Detail D Stop and cutout is...
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Page 21: Cabinets 12, 15 And 67
12, 15 ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1. - Page 22 13, 20 ABINETS Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Back panel assembly Item Description Item Description screw, lag, hex-socket panel, back screw, pan-head, "...
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Page 23: Cabinets 13, 20 And 22
13, 20 ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1. -
Page 24: Cabinet 17
ABINET Detail A Screw inserts Screw insert color is oyster Detail B Corner leveler Top back panel pilot holes face outside the cabinet. brackets Bottom back panel pilot holes face inside the cabinet. Left Side Step Step Right Side Temporarily attach one shelf support bar to the bottom of the side panels. After the cabinet is leveled and anchored, it is used to support the middle of the shelf. -
Page 25: Cabinet 18
ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). SSEMBLE ANELS NOTE: The side panels have a notch in the bottom front corner. 1. Lay the right-hand side panel (#22) flat, with the outside surface up. The dowel holes do not go through to the outside surface. 2. -
Page 26: Cabinet 19
ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Back panel assembly Item Description Item Description screw, lag, hex-socket panel, back screw, pan-head, "... -
Page 27: Cabinet 24
ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side and center panels have a notch in the bottom front corner. The side panels have a groove in the rear to receive the back panel. -
Page 28: Cabinet 31
ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Back panel Item Description Item Description assembly screw, lag, hex-socket panel, right-hand side screw, pan-head, "... -
Page 29: Cabinet 32
ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side and center panels have a notch in the bottom front corner. The side panels have a groove in the rear to receive the back panel. -
Page 30: Cabinet 33
ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Back panel Item Description Item Description assembly screw, hex-socket (oyster) panel, back screw, lag, hex-socket panel, right-hand side screw, pan-head,... -
Page 31: Cabinet 34
ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1. - Page 32 ABINETS Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Back panel Item Description Item Description screw, lag, hex-socket panel, back assembly screw, pan-head, "...
- Page 33 ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side and center panels have a notch in the bottom front corner. The side panels have a groove in the rear to receive the back panel.
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Page 34: Cabinet 35
ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Item Description Item Description Detail D screw, hex-socket, 35 mm panel, right-hand side Back panel screw, lag, hex-socket panel, left-hand side... -
Page 35: Cabinet 36
ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1. -
Page 36: Cabinet 41
ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Detail D Back panel Item Description Item Description assembly screw, lag, hex-socket panel, back screw, pan-head, "... - Page 37 ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1.
- Page 38 ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips Item Description Item Description Detail D screw, hex-socket, 35 mm panel, right-hand side Back panel screw, lag, hex-socket panel, left-hand side...
- Page 39 ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1.
- Page 40 ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Velcro strip placement Shelf clips are not used on Cabinet 34 and striker plate is not used with doors Detail D Back panel assembly Stop and cutout is only on cabinets with doors Item...
- Page 41 ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1.
- Page 42 ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Velcro strip placement Shelf clips are not used on Cabinet 35 and striker plate is not used with doors. Detail D Back panel assembly Stop and cutout is only on cabinets with doors Item...
- Page 43 ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1.
- Page 44 ABINET Detail A Inserts for hinge screws Screw insert color is oyster Detail B Velcro strip placement Shelf clips are not used on Cabinet 36 and striker plate is not used with doors Detail D Back bottom detail Stop and cutout is only on cabinets with doors Item...
- Page 45 ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1.
- Page 46 ABINETS Detail A Inserts for hinge screws Screw insert color is oyster Detail B Inserts for Striker Screws Screw insert color is oyster Striker plate and shelf clips are not used on Cabinet 41. Refer to main illustration for back Item Description Item...
- Page 47 ABINET NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS Top Panel 1. Place the top panel (#20) flat, with the outside surface up. 2. See Detail A. Use a plastic mallet to pound 1/4-20x5/8 screw inserts (#9 oyster) into the 10 holes located on the outside surface of the top panel.
- Page 48 ABINETS Detail A Inserts for hinge screws LEFT SIDE Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips RIGHT Detail D SIDE Back panel assembly Item Description Item Description screw, lag, hex-socket panel, back screw, pan-head,...
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Page 49: Cabinets 50 And 53
ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1. - Page 50 ABINETS Detail A Inserts for hinge screws LEFT SIDE Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips RIGHT SIDE Detail D Back panel assembly Item Description Item Description screw, lag, hex-socket panel, back screw, pan-head,...
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Page 51: Cabinets 51 And 52
ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side and center panels have a notch in the bottom front corner. The side panels have a groove in the rear to receive the back panel. 1. - Page 52 54, 55, 58 ABINETS Detail A Inserts for hinge screws LEFT SIDE Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips RIGHT SIDE Detail D Back panel Item Description Item Description assembly...
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Page 53: Cabinets 54, 55, 58 And 60
54, 55, 58 ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). PREASSEMBLE MISCELLANEOUS PARTS NOTE: The side and center panels have a notch in the bottom front corner. The side panels have a groove in the rear to receive the back panel. 1. - Page 54 56, 57, 59 ABINETS Detail A Inserts for hinge screws LEFT SIDE Screw insert color is oyster Detail B Inserts for striker screws Screw insert color is oyster Detail C Shelf clips RIGHT SIDE Detail D Back panel Item Description Item Description assembly...
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Page 55: Cabinets 56, 57, 59 And 61
56, 57, 59 ABINETS NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel. 1. -
Page 56: Cabinet 62
62 (A ABINET SSEMBLED EFERENCE LEFT SIDE 81 81 20 20 21 21 23 23 24 24 Item Description screw, lag, hex-socket screw, pan-head, " dowel, wood insert, screw, 8-32 (oyster) glide, tack bracket, leveler panel, top panel, back panel, right hand side 10 10 panel, left-hand side 22 22... - Page 57 62 (A ABINET SSEMBLED EFERENCE NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver). REASSEMBLE ISCELLANEOUS ARTS NOTE: The side and center panels have a notch in the bottom front corner. The side panels have a groove in the rear to receive the back panel.
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Page 58: To Level Cabinets
EVEL ABINETS NOTE: Do not try to level the cabinets to match soffits. NOTE: Do not try to plumb the cabinet to match adjacent walls. NOTE: For proper door alignment, follow these instructions carefully. 1. Check the level of the 4. -
Page 59: To Attach Door(S)
TTACH Wood and grille doors are available for each of the cabinets models. To attach the door(s) to your unit, refer to the appropriate instructions on the following pages. Two Full-Length Doors Double Compartment Doors (wood, page 60 or grille, page 61) (wood, page 58 or grille, page 59) Single Compartment Doors Individual Compartment Doors... -
Page 60: To Attach Double Compartment Wood Doors
TTACH OUBLE OMPARTMENT OORS NOTE: The cabinet must be properly leveled first, or the doors will not fit properly. See page 58. NOTE: Be sure that double door stops were installed while the cabinet was being assembled. 1. See Detail G. Lay the door (#33) flat. Use a plastic mallet to pound 8-32 screw inserts (#11) into the predrilled holes in the door (install inserts into the front face of the door). -
Page 61: To Attach Double Compartment Grille Doors
TTACH OUBLE OMPARTMENT RILLE OORS NOTE: The cabinet must be properly leveled first, or the doors will not fit properly. See page 58. NOTE: Be sure that double door stops were installed while the cabinet was being assembled. 1. If the cabinet has two double compartments, each door has three hinges; if three double compartments, two hinges. -
Page 62: To Attach Two Full-Length Wood Doors
TTACH ENGTH OORS NOTE: The cabinet must be properly leveled first, or the doors will not fit properly. See page 58. 1. Lay the door (#33) flat. Use a plastic mallet to pound 8-32 screw inserts (#11) into the eight holes (four pairs) near one edge of each door (install inserts into the front face of the door). - Page 63 TTACH ENGTH RILLE OORS NOTE: The cabinet must be properly leveled first, or the doors will not fit properly. See page 58. 1. Four sets of screw inserts (#10 oyster) were previously installed in the left and right side panels for the door hinges.
- Page 64 TTACH ENGTH NOTE: The cabinet must be properly leveled first, or the doors will not fit properly. See page 58. 1. Lay the door (#33) flat. Use a plastic mallet to pound 8-32 screw inserts (#11) into the eight holes (four pairs) near one edge of the door (install inserts into the front face of the door).
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Page 65: To Attach One Full-Length Wood Door
TTACH ENGTH CONTINUED 7a. See Detail J 1. On Cabinets 1-11, 14 and 31-33, attach the striker and door stop (#38, using two 1" truss-head screws (#7) into the screw inserts. 7b. See Detail J 1. On Cabinet 19, attach the striker (#19), using two "... -
Page 66: To Attach One Full-Length Grille Door
TTACH ENGTH RILLE NOTE: The cabinet must be properly leveled first, or the doors will not fit properly. See page 58. 1. Four sets of screw inserts (#10 oyster) were previously installed in the left side panel for the door hinges. -
Page 67: To Attach Individual Compartment Doors
TO ATTACH INDIVIDUAL COMPARTMENT DOORS WOOD OR GRILLE NOTE: The cabinet must be properly leveled first, or the doors will not fit properly. See page 58. NOTE: For easiest installation, start with the lowest doors and work upward. To attach each compartment door: 1. -
Page 68: To Secure Cabinets
ECURE ABINETS WARNING WARNING Use methods appropriate to Cabinets are unsafe unless secured as specified. your wall surfaces. NOTE: The following instructions are for standard installations. For seismic installation instructions, see 145R422. ECURE ABINETS OGETHER NOTE: Make sure the cabinets are in position and level before you secure them together. 1. -
Page 69: To Secure Cabinets To The Back Wall
ECURE ABINETS CONTINUED NOTE: The following instructions are for standard installations. For seismic installation instructions, see 145R422. ECURE ABINETS There are L-shaped brackets (#45) in the hardware bag for attaching the cabinets to your wall surface. Because of the variety of possible wall surfaces, fasteners are not included. Have your maintenance people recommend an appropriate type for safe, secure attachment. -
Page 70: To Secure Cabinets Back To Back
ECURE ABINETS CONTINUED ECURE ABINETS If cabinets are installed back-to-back in a “island” or “peninsula” formation, you must drill holes through the back of each cabinet and secure the backs of the cabinets together. NOTE: Make sure the cabinets are in position and level before you secure them together. 1. -
Page 71: Cabinet Maintenance
ABINET AINTENANCE LEANING For removal of mild stains and mild scuff marks, the polyester wood panels and polyester shelves may be cleaned using an all-purpose household cleaner (409, Fantastic, or similar), or just simple mild soap and water. For heavier scuff marks, ink stains, felt pen and magic marker stains, or other tough stains; use a non- abrasive cleaner (Soft Scrub or similar), or an industrial all-purpose cleaner (Acetone or similar).
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