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TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
DEALER’S PREDELIVERY SERVICE GUIDE for the SCHULTE FLX15/ FLX10 DETAILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERATOR’S MANUAL ____ Shipping damage corrected ____ Set up machine as outlined in the shipping instructions attached to these instructions. ____ Check that all safety decals are in good condition, replace if necessary.
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A safe and careful operator is the best operator. manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
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Si no lee Ingles, pida ayuda a alguien que si lo lea para que le PELIGRO! traduzca las medidas de seguridad. Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
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DANGER! Never allow children to operate or ride on the Tractor or Implement. WARNING! Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. DANGER! Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death.
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CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss.
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Periodically inspect all moving parts for wear and replace when neces- WARNING! sary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.
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WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of Califor- nia to cause cancer and birth defects or other reproductive harm.
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WARNING! Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects.
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WARNING! Mow at the speed that you can safely operate and control the tractor and mower. Safe mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 0 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
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DANGER! Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3) DANGER! Do not turn so sharp or lift mower so high to produce a severe...
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DO NOT allow any person under a folded wing unless wing is securely DANGER! locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. frame work, or any lifted component unless the implement is securely supported or blocked up.
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Relieve hydraulic pressure prior to doing any maintenance or repair work WARNING! on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work.
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These parts are made and tested to Tiger specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Tiger mower parts for economy and safety.
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Decal, Use Genuine Schulte Parts Decal, Check Oil Level Decal, Made In North America Decal, Minimum Lubrication Requirements Serial Plate Decal, Tiger Logo, Medium Profile Decal, Tiger Logo, Large Profile Decal, Warning Hydraulic Pressure Red Reflector Amber Reflector Amber Reflector...
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Item 2: FEMA MEMBER DECAL Item 3: Grease Nipple on Underside. Apply grease as specified in Owner's Manual. Item 4:DO NOT transport at speeds higher than 20 mph. Only transport behind a properly sized and equipped tractor. Item 5: For safety and to guarantee optium product reliablity always use genuine SCHULTE replacement parts.
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Item 27: DECAL NAME FLX15 Item 28:Reduce transport speed when taveling along side of road edge to maintain proper control of Flex Arm Mower Item 29: DANGER! If guard missing or damaged DO NOT Operate. Item 30: WARNING Keep away from wheel stabilizer holes to prevent crushing or shearing off.
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Item 31: WARNING: To reduce serious bodily injury from thrown objects the direction of blades should be as shown on decal. Item 32: Color Coded Hose Ends Item33: IMPORTANT! For optimal Performance, use a maximum forward speed of 4 mph (6.4 km/h) Item34 : IMPORTANT! Check Tire Pressure Maintain 40 PSI (276 kpa) or Damage Will Occur.
FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
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Your Flex Arm and Cutter have been assembled for operation with a tractor PTO input speed of either 540 or 1000 RPM. Should you desire to change PTO input speed, contact your local Tiger dealer who will assist you in performing the necessary modifications.
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2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number. Mail within 30 days of delivery date of this implement. NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Tiger Mowers within thirty days of delivery of the flexarm.
Connect the other end of the castor link to the arm frame "G" using the provided pin and hardware. Does not apply to the FLX10. 2. Adjustments Phasing the Yokes To reduce noise and prevent accelerated wear, the flex arm gearbox yokes are set in phase. If replacement is required, ensure the yokes remain in phase.
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Attach safety tow chain to flex arm and tractor. Fasten the large loop of the safety chain to the hitch, using the 1” bolt, washer, and nut. Attach the other end of the chain to tractor. Refer to your tractor operator’s manual for complete instructions to attach chain to tractor.
WARNING! When attaching the PTO yoke to the Tractor PTO shaft, it is important that the spring activated locking collar slides freely and the locking balls are seated securely in the groove of the PTO shaft. A driveline not attached correctly to the Tractor PTO shaft could slip off and result in personal injury and damage to the cutter.
DANGER! Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. Remove the cutter jack and place in its storage position. 7.
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• On the rotary cutter wing lift cylinders, remove the breather plug from the clevis end and replace it with the supplied hose assembly. Install the hose with the double-wrapped blue ties on the right wing, and the double wrap orange ties on the left wing.
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ASSEMBLY 9. Connecting the Hoses to Breakaway Stand and Connecting the Selector Valve for 10’ Models Connect the cutter hoses to the hydraulic breakaway stand. The hoses are color coded to identify their location. Never leave a disconnected hose end open always keep them capped and clean from contamination.
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• On the rotary cutter wing lift cylinder, remove the breather plug from the clevis end and replace it with the supplied hose assembly. The replacement hose should have double-wrapped blue ties on the end. Route the hose through the hose organizers to the front of the cutter.
10. General IMPORTANT: Check oil level in all gearboxes before operation. Refer to the ‘Lubrication’ section of this manual for recommended oil type and viscosity. Lubricate all grease fittings. Refer to the grease schedule in this manual. Check that all nuts and bolts are in place and properly tightened. Refer to the ‘Maintenance’ section of this manual for required bolt grades and torques.
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OPERATION INSTRUCTIONS TIGER Flex Arms are manufactured with quality material by skilled workers. These arms are designed to allow the operator to travel on the road while the the 10’ or 15’ rotary cutter cuts the ditch slope. The rotary cutter is equipped with protective deflectors and/or chain guards to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective.
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(7) DRIVELINE ATTACHMENT...4-16 (7.1) Constant Velocity (CV)Driveline...4-17 (7.2) Lighting Kit Relocated ...4-18 (8) PRE-OPERATION INSPECTION AND SERVICE...4-18 (8.1) Tractor Pre-Operation Inspection/Service...4-19 (8.2) Mower Pre-Operation Inspection/Service...4-19 (8.3) Cutting Component Inspection...4-22 (9) DRIVING THE TRACTOR AND MOWER...4-23 (9.1) Starting the Tractor...4-24 (9.2) Brake and Differential Lock Setting...4-24 (9.3) Operating the Mower Wings...4-24 (9.4) Driving the Tractor, Flex Arm, and Mower...4-26 (9.5) Crossing Ditches and Steep Inclines...4-27...
DANGER! The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this Mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material.
The recommended tractor HP for the FLX15 is 85 HP. The recommended tractor HP for the FLX10 is 75 HP. The recommended tractor HP for the S150 is 85 HP and S100 is 75 HP Operating the mower with a tractor that does not have enough power will produce a less desirable cut and may cause tractor engine damage.
2.7 Power Take Off (PTO) Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft.
3. GETTING ON AND OFF THE TRACTOR Before getting onto the tractor, the operator must read and completely understand the mower and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation.
4. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: Locate the light control lever Locate the engine shut off control...
5.1 Connecting the FLEX-ARM Tongue to the Tractor 1. Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length. 2. Using the parking jack, position the tongue clevis to the height of the tractor drawbar. 3.
5.2 Connecting the Cutter Precision Hitch to the FLEX-ARM 1. Ensure the FLEX-ARM is equipped with the correct gearbox output shaft. 2. Using the parking jack, position the cutter tongue clevis to the height of the FLEX-ARM precision hitch. 3. Insert the 3/4” bolts into the castor wheels to lock them into place when backing up.
6. Securely attach the flex arm safety chain to the mowers a-frame. Ensure the FLEX-ARM end is securely attached through the Safety Chain Attachment Location and is securely wrapped around the mower “A” frame. 7. Lower the jack until the tongue is completely supported by the drawbar.
A total of 4 hydraulic circuits are required. Two of the circuits require float positions on the control valves in order to operate the single acting wing circuits on the rotary cutter. FLX10 Hydraulic Circuit Requirements Hoses and breakaways are provided in order to connect to a 10’ rotary cutter with single acting wing circuit. A total of 3 hydraulic circuits are required.
6.2 Setting Deck Pitch To facilitate safe and efficient operation, the mower should be operated with the deck approximately 3/4” LOWER IN THE REAR THAN THE FRONT. Operating the mower with the rear of the deck slightly lower than the front provides better suction, lifting the grass and creating a clean cut with less windrowing.
IMPORTANT: DO NOT use a non-CV tractor shaft. Driveline damage will occur when turning the implement. IMPORTANT: Do not operate the PTO with the flex arm in the transport position for extended periods of time. This may cause driveline vibration and will accelerate universal joint wear. WARNING! When attaching the PTO yoke to the Tractor PTO shaft, it is important that the spring activated locking collar slides freely and the locking balls are seated securely in the groove...
7.2 Lighting Kit Relocated Once the drivelines have been attached, the operator needs to move the flex arm light kit to the mower. The lights are located on the right side of the flex arm and need to be moved to the right rear axle of the mower. 8.
8.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to manufacturer recommendations. The following is a partial list of items requiring inspection: Tire condition/air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible...
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Ensure that the Manual Canister is secured to the mower with the Operator’s Manual inside. Ensure all decals are in place and legible. Replace missing, worn, and unlegible decals. NOTE: The mower Operator’s Manual and affixed Decals contain important instructions on the safe and proper use of the mower.
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OPERATION Perform scheduled lubrication as specified in the maintenance section. Inspect each gearbox oil level and replenish if needed. A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced. Ensure all gearbox vents are in place and free from clogs.
8.3 CUTTING COMPONENT INSPECTION Inspect blade pan and blade assembly for the following: Original Blade Edge Notches and Gouges Cause: Blade contacting foreign objects Remedy: Inspect the area to be mowed and remove foreign objects that could cause damage to the blades Inspect the Blades daily for abnormal wear.
9. DRIVING THE TRACTOR AND MOWER Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the mower and the tractor operating controls are set for safe transport.
9.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.
The mower extends to the right 3’ from the FLX15 and 16” from the FLX10. Extra precaution should be taken to avoid hitting parked vehicals,sign, road structures, bystanders,and animals due to the overall length and width of the implements.
9.5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid (driveline is at its extreme shortest length).
10. OPERATING THE TRACTOR,FLEX ARM, AND MOWER THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR, FLEX ARM, AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. The operator must read and understand the Safety and Operation Sections of the flex arm, mower and tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read.
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If you hit a solid object or foreign debris, stop the flex arm,mower, and tractor at once. Immediately idle the engine speed and disengage the PTO. Wait for all mower rotating motion to stop, then raise the mower and move the tractor and implements off the object.
10.3 Engaging the Power Take Off (PTO) Before engaging the PTO, make certain that the area is clear of bystanders and passersby. The mower wings must be completely lowered and the deck positioned at a safe mowing height. NEVER engage the PTO with the mower wings in the raised position.
The tractor may be needed to maneuver around larger obstacles.The FLX15 can swing the cutter 87” using the cylinder. The FLX10 gives 75”. Choose a driving pattern that provides the maximum pass length and minimizes turning.
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DANGER! Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the Mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the Tractor and Mower. Never mow an area in the reverse direction that you have not inspected and removed debris or foreign material.
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To avoid most obstacles, use the cylinder to steer the cutter. The FLX15 can swing the cutter 87” using the cylinder. The FLX10 gives 75”. The tractor may be needed to maneuver around larger obstacles. When mowing across uneven areas such as road shoulders, ditch edges, and other uneven terrain, position...
10.6 Shutting Down the Mower To shut down the mower, first bring the tractor to a complete stop. Then slow down the mower by reducing the engine speed before disengaging the PTO. Wait for all rotating motion to stop before proceeding to drive or shut down the tractor.
1. When disconnecting Flex arm, and mower, the tractor should be completely shut down and secured in position. Relieve hydraulic pressure by moving the control levers back and forth several times. 2. Lower the parking jack and raise the flex arm until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the jack.
Properly preparing and storing the flex arm & mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: 1. Thoroughly clean all debris off the flex arm & mower to prevent damage from rotting grass and standing water.
OPERATION Before transporting the tractor, flexarm,and mower, idle the tractor engine, disengage the PTO. Fully retract the flex arm cylinder and ease the cutter out of the ditch as the tractor continues forward. With the implement on a level surface,and all moving parts are at a complete stop raise the cutter into transport position.
13.1 Transporting on Public Roadways WARNING! Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem.
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The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility. Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor, flex arm, and mower on a public roadway.
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Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. When the Wings are folded for transport, the center of gravity is raised DANGER! and the possibility of overturn is increased. Drive slowly and use extremecaution when turning on hillsides.
WARNING! Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
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OPERATION Before transporting a loaded tractor, flex arm, and mower, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
MAINTENANCE 1. Maintenance Nuts and Bolts 1. Check all nuts and bolts for tightness after the first 8 hours of operation, then weekly. Check the condition of cotter pins, roll pins and other fasteners weekly and replace if necessary. 2. Castor cone spring tension nuts Two back to back cone springs are used to keep the castor assemblies tight and reduce castor whipping action.
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2. Wheel Hub Greasing and Installation It is recommended that hubs are dismantled, cleaned and repacked every year. Use the diagram and following instructions for maintaining the wheel hubs. Whenever a worn or damaged seal is replaced the bearing assembly should be cleaned and repacked with a good grade of wheel grease. Always read carefully and comply fully with the manufacturers WARNING! instructions when handling oil, solvents, cleansers, and any other...
2.1 Tighten Instructions for 618 Hubs Proper Settings for the tapered roller bearings is described in the following procedure. Always use a new cotter pin when making adjustments to the hubs. 1. Tighten the castle nut to 20 foot pounds while turning hub. Then back the nut off 1/2 of a turn. Spin the hub 2 or 3 times.
2.3 Lubrication Gearboxes Gearboxes Replace oil in gearboxes after the first 50 hours of operation then yearly. Check gearbox oil level frequently. Steady loss of oil will indicate damaged seals, which should be replaced immediately to prevent ruining the gearbox. Procedure for refilling of gearboxes: -A dip stick is provided on the vent plug.
MAINTENANCE 2.4 Universal Joint Assemblies: -Type of Grease: A good quality NLGI #2 EP grease, lithium soap base should be used to grease the needle bearings in cross journals, shield bearings, telescoping members and CV centeringmechanism. For heavy duty applications a compatible grease with 3 to 5% molybdenum disulfide additive may be used.
Solenoid Valve Kit An optional solenoid valve kit is available for the FLX15 and FLX10 to reduce the number of tractor circuits require to operate the FLX15, from 4 to 3 circuits, and the FLX10, from 3 to 2 circuits.
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MAINTENANCE RAMLOK DISASSEMBLY PROCEDURE 1. Replacement cylinder head and butt seals must be available before beginning disassembly as they will be damaged during the procedure. The piston seal may also be subject to damage during disassembly. 2 Secure the cylinder snugly in a vice. Do not over tighten the vice or the barrel will compress. 3.
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MAINTENANCE 10. If the seal at the butt end of the cylinder needs to be replaced, disassembly is the same as for the cylinder head (see steps #3, 4 and 5). Again, note the rotation used to remove the wire and use the opposite rotation for assembly.
All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has bee subject to misuse, neglect, accident, improper maintenance or improper operation.
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. Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
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FLX15/10 04/06 P/N A101-010C Printed In Canada...
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