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Tiger BENGAL BRUTE JD 62-6420 Mounting And Operating Instructions

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BENGAL BRUTE
ASSEMBLIES
JD 62-6420
CAB
Current as of 02/22/2010
PARTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS
Tiger Corporation
3301 N. Louise Ave.
Sioux Falls, SD 57107
1-800-843-6849
1-605-336-7900
www.tiger-mowers.com
06011000

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Summary of Contents for Tiger BENGAL BRUTE JD 62-6420

  • Page 1 BENGAL BRUTE ASSEMBLIES JD 62-6420 Current as of 02/22/2010 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06011000...
  • Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimize the chance of accidents.
  • Page 3 • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...

  • Page 5: Table Of Contents

    Common Parts Section____________________________ 6-1 WARRANTY INFORMATION_____________________________ 7-1 This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.

  • Page 7: Assembly Section

    ASSEMBLY SECTION Assembly Section 2-1...

  • Page 8: Tractor Preparation

    Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire assembly section instructions before attempting to mount your Tiger mower. Refer to the parts section of this manual for detailed illustrations to locate all parts.
  • Page 9 John Deere has changed to a new tier two engine on all 6000 series tractors. With the change, Tiger has found that the front crankshaft pulley used by JD will not allow for the installation of a front drive system. With the change on the 6X15 and 6X20 series tractors, you will need to order a different pulley, washer and bolt from John Deere to allow for a front drive to be installed on your tractor.
  • Page 10 DRIVESHAFT & FRONT PUMP MOUNTING Install spacer plate on tractor engine using bolts and lockwashers as shown in parts section. Grease sleeve section of the driveshaft and install from the side of the engine compartment. Once you have the sleeve section in place, bolt to spacer plate using bolts and lockwashers as shown in parts section.
  • Page 11 WEATHER-PACK/METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. 1. Apply seal to cable, before stripping insulation. 3. Put terminal in crimping tool, then position wire and seal in place. INSTALLING O-RING FITTINGS Installing straight, 45°...

  • Page 12: Polycarbonate Safety Window

    ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE: Installing a boom mower requires that all of the right side windows be replaced, or protected with a polycarbonate window. This should be done before mounting the main frame. Disconnect gas shock at door. Remove the right side cab door/window glass from tractor cab by removing hinge pins.

  • Page 13: Main Frame Installation

    MAIN FRAME INSTALLATION With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install capscrews and all other hardware as shown in main frame parts section to secure the sides of the main frame to the tractor casting, DO NOT tighten at this time.
  • Page 14 CABLE CONTROL LEVER STAND On the corner cab post, mark a point at 1-3/8” from the windshield and 22 ½” from thefloor; then cut a ¾” diameter hole through the outer plastic shell. This will expose a threaded steel boss to attach the control box support bracket. The rear corner of the cable control stand is placed approximately 5 ¾”...
  • Page 15 WIRE ACCESS FOR SWITCH BOX (CABLE) Refer to the parts section for wiring diagrams. Remove right side cowl panel, tach panel, and hour meter panel for access to the wires. Route the red wire from the switch box to the bare electrical plug in the fuse box, or other un-used “keyed”...
  • Page 16 HUSCO CONTROL VALVES IDENTIFICATION Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders, but restricts flow out of the cylinder, thereby providing proper boom control.
  • Page 17 SWITCH BOX WIRING (JOYSTICK) Refer to the parts section for wiring diagram to hook up the switch box. Cover the four wires (1-white / 2-green & blue / 1-red) from the on / off terminal of the switch box with plastic wire wrap provided. Run these wires through the drilled hole in the right side panel of the steering column on next page.
  • Page 18 SWITCH BOX MOUNTING (JOYSTICK) Locate the 2 holes in the right front corner of the cab frame. These will be the mounting holes for the 2 mounting bolts of the switch box bracket. See picture on the last page. Mount the bracket using the hardware supplied, as noted in the parts section.
  • Page 19 JOYSTICK MOUNTING The joystick control will require that the right armrest be modified and an additional bracket attached that will accommodate the joystick. In doing this, the armrest must be removed by sliding off the plastic cover and removing the capscrew from the lower right side of the seat.

  • Page 20: Return Line Installation

    Parts Section pages for position of the pressure port). After the plug is removed then install 22mm adapter or elbow. Next connect a 1/2” hose from the tractor remote valve to the Tiger valve. RETURN LINE INSTALLATION The return line will be plumed next to the pressure line on the side of the tractor rear remotes.
  • Page 21 Install a 14mm elbow and then connect the 1/4” hose from the spacer to the Tiger valve. Refer to the Parts Section pages for an exploded diagram of the tractor remote valve hookup. HUSCO LOAD SENSE LINE INSTALLATION To install the load sense line from a Husco valve to the tractor remote valve, first locate the load sense port located on the bottom of the spacer.

  • Page 22: Hydraulic Tank Installation

    FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump. HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the parts section illustration.

  • Page 23: Warning Note

    ASSEMBLY BENGAL BRUTE HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves.
  • Page 24 Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp.
  • Page 25 ASSEMBLY Assembly Section 2-19...
  • Page 26 ASSEMBLY GREASELESS BEARING INSTALLATION It is recomended that grease is to be applied to the bore to aide in insertion of the greaseless bearing. Assembly Section 2-20...
  • Page 27 ASSEMBLY AXLE BRACE MOUNTING The axle braces are to be mounted under the rear axle of the tractor. The other end of the axle brace mounts on the outside of the lower rear corners of the main frame. After attaching the boom rest, it should fit tightly and level under the tractor. Attach the right axle brace to the main frame with hardware shown in the parts section and tighten.
  • Page 28 BOOM MOUNTING BRACKET Using a floor jack and / or a hoist, raise the boom mounting bracket up to level and slide the bracket into position onto main frame as shown in parts section. Install pin through main frame and bracket. Secure with cap-screw, lock-washer and hex nut through boss on main frame as shown.

  • Page 29: Deck Attachment

    MAIN BOOM INSTALLATION Install the boom swivel into the main frame as shown in the parts section using a hoist. Line up holes in swivel and main frame for large swivel pin and insert pin. Secure with hardware as shown. Attach the inner end of the main boom to the swivel bracket with the cylinder anchors positioned upward, and at a right angle to the tractor.
  • Page 30 HOSE COVERING Secure hoses together with zip ties wherever loose. Wrap the hoses with the hose covers as illustrated in the parts book. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap.
  • Page 31 ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”.
  • Page 32 Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. Setting Signal Adaptation Potentiometers: Disconnect the Deutsch connectors from the actuators of the valve. Use a Volt/Ohm meter to measure signal voltage and adjust the signal adaptation potentiometers as needed.

  • Page 33: Secondary Boom

    MAIN BOOM: “A” Port, Boom UP: (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely.) “B”...
  • Page 34 ASSEMBLY Assembly Section 2-28...
  • Page 35 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book.
  • Page 36 ASSEMBLY Assembly Section 2-30...

  • Page 37: Safety

    SAFETY SECTION Safety Section 1-1...
  • Page 38 A safe and careful operator is the best operator. primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 39 PELIGRO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
  • Page 40 DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. DANGER! Never allow children to operate or ride on the Tractor or Implement. WARNING! Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
  • Page 41 WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
  • Page 42 WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
  • Page 43 DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
  • Page 44 DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
  • Page 45 WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. Rotary and Flail Mowers are capable under adverse conditions of DANGER! throwing objects for great distances causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good,...
  • Page 46 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
  • Page 47 These parts are made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety hazard.

  • Page 48: Hydraulic Tank

    SAFETY PART NO. LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK Safety Section 1-12...
  • Page 49 SAFETY PART NO. LOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK Safety Section 1-13...
  • Page 50 SAFETY Safety Section 1-14 PART NO. LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK...
  • Page 51 SAFETY 10” x 5.5” MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC TANK 13.5” x 7” Safety Section 1-15 PART NO. LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 31522 31513...
  • Page 52 SAFETY PART NO. LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK 42350 MOWER DECK Safety Section 1-16...
  • Page 53 SAFETY PART NO. LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK 33438 MAIN BOOM Safety Section 1-17...
  • Page 54 SAFETY Safety Section 1-18 PART NO. LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB...
  • Page 55 SAFETY Safety Section 1-19 PART NO. LOCATION 42399 REFLECTIVE TAPE MOWER DECK AMBER 4240006 REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT...
  • Page 56 SAFETY Safety Section 1-20 PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3225 INSIDE OF CAB...
  • Page 57 SAFETY Safety Section 1-21 PART NO. LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK...
  • Page 58 SAFETY Safety Section 1-22 PART NO. LOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK...
  • Page 59 SAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANK Safety Section 1-23...
  • Page 60 SAFETY ITEM PART NO. QTY. 50023 AVAIL 00776031 33997 AVAIL 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator. Then select an installation method and attach the canister.

  • Page 61: Federal Laws And Regulations

    FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
  • Page 62 SAFETY Safety Section 1-26...

  • Page 63: Operation Section

    OPERATION SECTION Operation Section 3-1...
  • Page 64 Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual.
  • Page 65 NOTE: Each mower head has a specific resting position for flatbed travel. If mowing for the first time with a Tiger Boom Mower, we recommend choosing a ditch or area relatively flat with a minimum of sign posts, guard rails, etc. As always, you should inspect the area for other objects that can cause potential hazards and removing them before mowing.
  • Page 66 A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Rear Stow Boom has multiple sections with tapered spools, located near the right side of the steering wheel. The malfunction of a section of the valve does not necessitate the replacement of the entire “bank”, only the...
  • Page 67 OPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFF SWIVEL LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON KNUCKLE LEVER # 5 BOOM SHIELD Operation Section 3-5...

  • Page 68: Switch Box

    OPERATION SWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting.

  • Page 69: Mower Operation

    MOWER OPERATION When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose objects – such as gravel, rocks and debris. These conditions should be avoided.
  • Page 70 To ensure a clean cut, engine speed should be maintained at approximately 1900 – 2200 R.P.M. If the tractor slows to less than 1800 R.P.M., shift to the next lower gear. DO NOT ride the clutch, this will cause premature clutch failure. The engine should not be operated at any time at more than 2400 R.P.M.
  • Page 71 “OFF” position. Install the manual valve handle onto valve and operate the functions individually to stow boom. After boom is stowed in rest, transport the unit to the maintenance facility and contact your Tiger dealer for assistance. DO NOT attempt to operate the valve manually for mowing operations! Note: Pushing manual valve handles “out”...

  • Page 72: Switch Box

    OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller. Operation Section 3-10...
  • Page 73 JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE SHIELD SWITCH OPERATES SAFETY SHIELD OPERATION Operation Section 3-11 SWIVEL...
  • Page 74 The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting.
  • Page 75 Operating the mower in a manner that allows the cutting knives to continually fold back will cause permanent damage to the knives, rotary disk, and spindle assembly. The Heavy Duty Rotary cutter head is designed for clockwise rotation (clockwise as seen from the top or the currer head). Never operate the cutter head in the counterclockwise rotation.

  • Page 76: Transporting Mower

    63” BOOM FLAIL The 63” boom flail mower was designed for cutting grass. The cutter shaft speed must be maintained for proper cutting. To insure that the cutter shaft is rotating at maximun speed, run tractor at full throttle during mowing operations. If cutter shaft slows to the point that the knives are folding back against the cutter shaft, move the mower head away from the foliage and allow the cutter shaft to regain full speed.
  • Page 77 OPERATION Transporting unit by flatbed trailer: Park flatbed on level area. Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions. Boom head must be stowed on Boom Rest. The FLAIL HEAD MUST be stowed in the UPPER position. The 50”...
  • Page 78 OPERATION Operation Section 3-16...

  • Page 79: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1...

  • Page 80: Maintenance Precautions

    When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficient service has guaranteed the customer satisfaction for many years. Tiger parts keep up with the demands for efficiency, safety and endurance expected of the Tiger Mower. MAINTENANCE PRECAUTIONS ·...
  • Page 81 DANGER! Never work under the Implement, the framework, or any lifted compo- nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) WARNING! Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

  • Page 82: Regular Maintenance

    MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below.

  • Page 83: Troubleshooting

    MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE In Tank Hyd. Fluid Change Filter (10 micron filter) In-Line High Pressure Change Filter (10 micron filter) MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Hyd. Tank Breather Clean / Check / Replace Rear Tire Type 18.4-34 YEARLY OR EVERY 500 HOURS...
  • Page 84 MAINTENANCE SYMPTOMS CAUSE Mower will not start 1. Blown fuse or run 2. Ball valves closed 2. Make sure valves are open 3. Low oil level 4. Line leak 5. Electronic solenoid faulty Motor runs but 1. Belts will not cut. 2.
  • Page 85 MAINTENANCE NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover of this manual.

  • Page 86: Torque Specifications

    MAINTENANCE TORQUE SPECIFICATIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit. Maintenance Section 4-8...

  • Page 87: Lubrication Recommendations

    Grease Lithium-Complex Extreme pressure NLGI2 - ISO 320 Grease Lithium-Complex Extreme pressure NLGI 2 - ISO 320 Grease Tiger Spindle Lubricant part number 06540000 Maintenance Section 4-9 Recomended Mobil Lubricant Mobilfluid 424 Mobil DTE 15M Mobilfluid 424 Mobil DTE 25...

  • Page 88: Detailed Maintenance

    MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing the breather.
  • Page 89 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench –or- ratchet that matches the hex pattern.
  • Page 90 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications.
  • Page 91 MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play. If coupler does not slide freely, inspect for loose pump mount bolts, or damaged or loose crank shaft adapter.
  • Page 92 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area. Maintenance Section 4-14...
  • Page 93 This procedure is to be performed daily or at 8 hour intervals. GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of top spindle seal. Lubricate spindle at end of day while mower is still warm.
  • Page 94 MAINTENANCE ADJUSTING / CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head, remove four bolts that secure belt cover and remove cover. The hex nuts shown below can be adjusted to increase / decrease the belt tension as needed. (NOTE: Location of adjustment nuts may vary on flail cutter heads.) Be sure to replace the belt cover BEFORE operating mower! DECK STOP ADJUSTMENT...
  • Page 95 MAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTS: After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows: Knife mounting bolts (3ea.) torque to 1070 dry or 800 oiled ft. lbs.(Recomended oiled) Disk mounting bolts (6ea.
  • Page 96 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR P.T.O. ! Failure to do so will result in component failure! Maintenance Section 4-18...

  • Page 97: Rotary Knife Replacement

    MAINTENANCE INSPECTION OF ROTARY KNIFE Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! 1 – DO NOT weld on the knives or bolts. Damaged or worn knives must be replaced.
  • Page 98 MAINTENANCE REPLACEMENT OF ROTARY DISK Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! 1 – The bolts that attach the disk to the spindle must be grade 8. These 5/8 inch bolts are to be torqued to 204 dry or 184 oiled ft.
  • Page 99 MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT (Old style cutter shaft) 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower.
  • Page 100 MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing.

  • Page 101: Bearing Installation

    4 – Install the spindle in the housing. Lightly tap the end of the spindle with a soft faced hammer to seat the spindle against the bearing inner race. 5 – Turn the spindle housing over (up position) and fill with Tiger Spindle Lubricant (part number 06540000) to the top edge of the upper bearing cup.

  • Page 102: Bearing Adjustment

    MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely. 2 – Position a magnetic base dial indicator on the outer diameter of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator will now measure accurately bearing end play.

  • Page 103: Daily Maintenance Schedule

    DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for ______ Crankshaft adapter: If equipped with rubber grommets check ______ Non-Greaseless Pivot points: Inject grease until it appears at ends.
  • Page 104 MAINTENANCE Maintenance Section 4-26...

  • Page 105: Parts Section

    JD 62-6420 BENGAL BRUTE PARTS SECTION Parts Section 5-1...

  • Page 106: Parts Ordering Guide

    Direct any questions regarding parts to: Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 Tiger replacement parts. The use of inferior...

  • Page 107: Parts Section Table Of Contents

    PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR SPECIFIC PARTS: TRACTOR MOUNT KIT - MAIN FRAME TRACTOR MOUNT KIT - HYDRAULICS HYDRAULICS - UNIVERSAL CABLE CONTROL LIFT VALVE - BOOM, 4 SP, CAB LIFT VALVE - BOOM, 5 SP, CAB LIFT VALVE - JOYSTICK AND SWITCH BOX LIFT VALVE - JYSTCK, 5 SP, BOOM END COVER PUMP DRIVESHAFT ASSEMBLY...

  • Page 108: Tractor Mount Kit - Main Frame

    TRACTOR MOUNT KIT - MAIN FRAME 03-01-05 Parts Section 5-4...
  • Page 109 TRACTOR MOUNT KIT - MAIN FRAME ITEM PART NO. 06300023 06310005 06501019 06700017 06520075 06520108 33466 34169 35269 6T4197 6T4200 33700 21627 28191B 23152 34993 34999 34998 21675 21677 21680 21688 21725 21732 21825 21835 21989 21990 21993 22021 TB1023 23113 24860 24881...

  • Page 110: Tractor Mount Kit - Hydraulics

    TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD 03-01-05 Parts Section 5-6...
  • Page 111 TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD ITEM PART NO. 21644 6T2665 22016 21625 21988 34611 34117 33554 34076 TF4852 34610 34068 34069 34067 34064 06510083 33555 34082 34075 34626 6T3200 6T1823 6T1822 34236 06500125 NOTE:Band hoses together with zip ties wherever loose. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties.

  • Page 112: Hydraulics - Universal Cable Control

    HYDRAULICS - UNIVERSAL CABLE CONTROL Parts Section 5-8...
  • Page 113 HYDRAULICS - UNIVERSAL CABLE CONTROL ITEM PART NO. ***** 34622 34620 34621 23865B ***** 34623 06410239 ***** 21635 22016 21627 6T3200 28053 21986 21525 33534 32691 6T4411 21500 6T3017 ***** 21633 21988 21625 21630 32724 24300 21632 06503029 23888 21632 06500151 21629 27513...
  • Page 114 LIFT VALVE - FLAIL BOOM, 4 SPOOL, CAB Parts Section 5-10...
  • Page 115 LIFT VALVE - FLAIL BOOM, 4 SPOOL, CAB ITEM PART NO. QTY. 06502057 34622 06502036 31329 06510049 6T1251 06505023 06500151 06410239 21548 21547 06503029 33463 06510050 33383 06503011 TB3440 1’ 06503022 06500150 06500149 06500148 33271 33411 06503013 33649 34968 06502055 33488 06500175 6T3992...
  • Page 116 LIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB 04-27-05 Parts Section 5-12...
  • Page 117 LIFT VALVE - ROTARY BOOM, 5 SPOOL, CAB ITEM PART NO. 06502038 34622 06502036 31329 06510049 06400179 6T1251 06505023 06500151 06410239 21545 21542 21543 06503029 33463 06510050 33383 06503011 TB3440 06503022 06500150 06500149 06500148 33271 33411 06503013 33649 34968 06502055 33488 06500175 6T3992...

  • Page 118: Lift Valve - Joystick And Switch Box

    LIFT VALVE - JOYSTICK AND SWITCH BOX 03-01-05 Parts Section 5-14...
  • Page 119 LIFT VALVE - JOYSTICK AND SWITCH BOX ITEM PART NO. QTY. 33356 06510046 32829 33693 06510195 33355 27513 21529 21986 PT3905E 10’ 21737 33359 21990 21725 22014 33518 33742 10’ DESCRIPTION JOYSTICK HOLDER JOYSTICK MACHINE SCREW 10-32 X 3/4” CABLE - JOYSTICK 4’ SWITCH BOX SWITCH BOX MOUNTING BRACKET CAPSCREW 10MM X 25MM...

  • Page 120: Lift Valve - Jystck, 5 Sp, Boom

    LIFT VALVE - JOYSTICK, 5 SPOOL, BOOM 03-01-05 Parts Section 5-16...
  • Page 121 LIFT VALVE - JOYSTICK, 5 SPOOL, BOOM ITEM PART NO. 32724 27513 21579 21987 34622 06502097 33294 33649 32807 33411 33419 33728 06500148 06500149 06503013 33463 06500175 06502055 34620 34621 24300 06510050 06503029 34631 21630 6T3992 21988 21625 33488 06500150 32901 33528 33591...

  • Page 122: End Cover

    END COVER ITEM PART NO. QTY. R95494 R95493 AL161388 AL117977 51M7052 51M7041 15M7076 15M7077 51M7045 R95494 14M7148 L169845 AL77680 Parts Section 5-18 DESCRIPTION O-RING DISK SPACER SCREW O-RING O-RING DRAIN PLUG DRAIN PLUG O-RING O-RING STUD COVER 03-01-05...

  • Page 123: Pump Driveshaft Assembly

    PUMP DRIVESHAFT ASSEMBLY ITEM PART NO. QTY. 34999 06505004 06505005 06505006 06505007 06505008 6T3203 6T3207 Parts Section 5-19 DESCRIPTION DRIVESHAFT,U-JOINT YOKE PULLEY, 34999 SLEEVE, 34999 SHAFT, 34999 CROSS, 34999 YOKE DRIVE, 34999 GREASE ZERK, 1/4 X 45 GREASE ZERK, 1/4 X STR...

  • Page 124: Polycarbonate Safety Window

    POLYCARBONATE SAFETY WINDOW ITEM PART NO. QTY. 31965 22 FT 27508 22015 21581 06490005 06490006 06520040 6T2619 21577 Parts Section 5-20 DESCRIPTION TRIM SEAL CAPSCREW, 8MM X 20MM FLATWASHER, 5/16” CAPSCREW POLYCARB, FRMD, DOOR POLYCARB, FRMD, REAR BRACKET, RETAIN LOCKWASHER NYLOCK, NUT 03-01-05...
  • Page 125 BOOM WHEEL WEIGHT ITEM PART NO. QTY. 32615 6531000 6530213 6533000 6400410 6100920 DESCRIPTION WHL WT,INBOARD,1700#,DRLL&TAP 14.75OC,OUTBOARD HEX NUT, 7/8" NC,GR8 CAPSCREW,7/8x16,NC,GR8,3"THRD FLATWASHER,7/8",GR8 SPACER,JD,WHL WHT,RS TRACTOR RIM Parts Section 5-21 03-01-05...

  • Page 126: Front Pump Guard (Optional)

    FRONT PUMP & GRILL GUARD (OPTIONAL) ITEM PART NO. QTY. 06330002 21833 22021 21993 21825 Parts Section 5-22 DESCRIPTION PUMP GUARD CAPSCREW 3/4” X 1 3/4” FLATWASHER 3/4” LOCKWASHER 3/4” HEX NUT 3/4” 03-01-05...
  • Page 127 SAFETY LIGHT ASSEMBLY SAFETY LIGHT INSTALLATION 1. Install marker light asy onto the mounting bracket, running wires inside bracket tube. 2. Remove and retain panel under right rear fender that protects wiring. 3. Remove and discard back three screws and clips securing the right rear fender to the cab. 4.

  • Page 128: Solenoid Valve Switch And Wiring (Husco)

    SOLENOID VALVE SWITCH AND WIRING Parts Section 5-24...

  • Page 129: Joystick And Switch Box Wiring (Danfoss)

    JOYSTICK AND SWITCH BOX WIRING / BOOMKAT ITEM PART NO. 06510047 REF. REF. QTY. DESCRIPTION SWITCHBOX TRAVEL LOCK - REFER TO HYDRAULICS SOLENOID - REFER TO MAIN FRAME Parts Section 5-25 03-01-05...

  • Page 130: Switch Box Schematic

    SWITCH BOX SCHEMATIC Parts Section 5-26...

  • Page 131: Selector Valve Schematic

    SELECTOR VALVE SCHEMATIC Parts Section 5-27...

  • Page 132: Joystick Troubleshooting Guide

    TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual handle. If function operates normally, continue with electronic inspection.
  • Page 133 TROUBLESHOOTING Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump –...

  • Page 134: Hydraulic - Troublshooting Guide

    HYDRAULIC - TROUBLESHOOTING GUIDE Parts Section 5-30...

  • Page 135: Electrical - Troublshooting Guide

    ELECTRICAL - TROUBLESHOOTING GUIDE Parts Section 5-31...
  • Page 136 Parts Section 5-32...

  • Page 137: Common Parts Section

    BENGAL BRUTE COMMON SECTION COMMON PARTS SECTION Common Section 6-1...
  • Page 138 TABLE OF CONTENTS SECTION SPECIFIC PARTS BOOM SWIVEL HOSE ROUTING BENGAL BRUTE BOOM ARM BENGAL BRUTE BOOM ARM / PREFORMED TUBES BENGAL BRUTE BOOMREST BENGAL BRUTE ROTARY PIVOT ASSY BENGAL BRUTE FLAIL PIVOT ASSY 50” BOOM ROTARY MOWER DECK ASSY 60”...
  • Page 139 Direct any questions regarding parts to: Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 Bengal Brute Common Section 6 - 3 Tiger replacement parts.
  • Page 140 BOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMS ITEM PART NO. 06505085 35131 TB3012 06505021 Bengal Brute Common Section 6 - 4 QTY. DESCRIPTION 1” HOSE TO MAIN BOOM LOWER TUBE 1” HOSE TO MAIN BOOM UPPER TUBE 1/4” HOSE TO MAIN BOOM CLAMP KIT CLAMP KIT CLAMP...
  • Page 141 NOTES PAGE INTENSIONALLY LEFT BLANK Bengal Brute Common Section 6 - 5...
  • Page 142 BENGAL BRUTE ARM 05-25-05 Bengal Brute Common Section 6 - 6...
  • Page 143 BENGAL BRUTE ARM ITEM PART NO. QTY. 06700017 06700031 06310013 06520075 TB3010 06700036 06310007 06520076 06520077 06520075 06520080 21527 22014 21532 06700037 06310008 06520076 06501022 06501024 06501023 06501021 06537021 06420100 21688 21677 06420022 06420017 TB1023 06420014 TB1033 21689 TB1036 TF1143 06420015 6T3702 06510050...
  • Page 144 BENGAL BRUTE ARM / PREFORMED TUBES 05-25-05 Bengal Brute Common Section 6 - 8...
  • Page 145 BENGAL BRUTE ARM / PREFORMED TUBES ITEM PART NO. 06506020 06506019 06506018 06506022 06506021 06506015 06506014 06506013 06506017 06506016 06505024 06505019 06500152 06500153 06500154 06500155 06500156 06500157 06505020 06505021 06505022 Bengal Brute Common Section 6 - 9 QTY. DESCRIPTION PREFORMED TUBE #8 PREFORMED TUBE #7 PREFORMED TUBE #6 PREFORMED TUBE #9...
  • Page 146 BOOMREST - BENGAL BRUTE Bengal Brute Common Section 6 - 10...
  • Page 147 BOOMREST - BENGAL BRUTE ITEM PART NO. 06310039 06520078 06520079 28734 06310017 21833 21825 22021 TRACTOR SPECIFIC AXLE BRACE 21630 21988 * - AMOUNTS VARY DEPENDING ON THE MOWER HEAD. FLAIL HEAD 06520079 06520078 28734 50” ROTARY HEAD 06520079 06520078 28734 60”...
  • Page 148 BENGAL BRUTE ROTARY PIVOT ASSY 05-25-05 Bengal Brute Common Section 6 - 12...
  • Page 149 BENGAL BRUTE ROTARY PIVOT ASSY ITEM PART NO. QTY. 06700016 06700015 06420014 TB1023 06420019 06420020 06420016 06420021 21688 21675 21635 21988 21625 06520076 21989 REF. REF. REF. 06520075 06520076 Bengal Brute Common Section 6 - 13 DESCRIPTION PIVOT ASSEMBLY PIVOT ARM PIN, CLEVIS ROLL PIN CAPSCREW 7/16”...
  • Page 150 BENGAL BRUTE FLAIL PIVOT ASSY 05-25-05 Bengal Brute Common Section 6 - 14...
  • Page 151 BENGAL BRUTE FLAIL PIVOT / HEAD ASSY ITEM PART NO. QTY. 06700029 06700015 06420014 TB1023 06420019 06420020 06420018 06420021 21688 21989 21675 21635 21988 21625 06520076 TB3031 31723 21679 31916 31917 31955 REF. REF. REF. 06520075 06500158 06500159 06500159 Bengal Brute Common Section 6 - 15 DESCRIPTION PIVOT ASY PIVOT ARM...
  • Page 152 50” BOOM ROTARY MOWER ASSY 05-25-05 Bengal Brute Common Section 6 - 16...
  • Page 153 50” BOOM ROTARY MOWER ASSY ITEM 33780 33779 33778 33777 33776 33775 33774 33754 33764 33879 33880 33881 21625 21633 21725 21733 21990 21992 21993 22016 06504012 6T1024H5 6T2270 6T2290 6T2408 6T2413 33924 6T3017 6T1029 21223 ***** 6T1033 06500154 06500155 TF4852 33984 33773...
  • Page 154 60” ROTARY MOWER ASSEMBLY Bengal Brute Common Section 6 - 18...
  • Page 155 60” ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. 06320159 33777 06320162 33879 33880 21993 6T2413 6T1024H5 6T2270 22016 21625 21988 21633 6T0823 06520238 6T1033 6T1029 21223 21733 33776 24490 TF4852 06504011 24489 21725 06533004 6T2290 33764 21992 6T2408 TF1124 33881 33779 06410439 22014...
  • Page 156 50” ROTARY KNIVES AND DISK ITEM PART NO. QTY. 06770003 6T1023R 34878 06538000 06521001 33764 6T2259 6T1825 06770012 AVAIL 06700089 AVAIL 06521002 Bengal Brute Common Section 6 - 20 DESCRIPTION BLADE MOUNTING DISK NYLOCK HEX NUT 1 1/8” SPACER KNIFE MOUNTING BOLT STANDARD KNIFE FLATWASHER CAPSCREW...
  • Page 157 50” ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. PT1018H5 06400388 06521001 06538000 06533002 6T1023R 6T2259 33764 Bengal Brute Common Section 6 - 21 DESCRIPTION SPINDLE,5/8HOLES,HD,WO/TABS BAR,BLADE,TRB KNIFE,TRB50,5/8 KNIFE MTG BOLT,5/8 SHOULDER FLATWASHER,1 1/8,GR 8 KNIFE MTG NUT,1 1/8,NF,GR8 CAPSCREW,5/8x1-3/4,NF,GR8 FLATWASHER,5/8,GR 8,SAE 05-25-05...
  • Page 158 60” ROTARY KNIVES AND DISK ITEM PART NO. QTY. 34876 6T1023R 34878 34684 34685 34497 25270 6T2290 6T1825 27167 AVAIL 33893 AVAIL Bengal Brute Common Section 6 - 22 DESCRIPTION BLADE MOUNTING DISK NYLOCK HEX NUT 1 1/8” SPACER STANDARD GRASS KNIFE HIGH SUCTION GRASS KNIFE KNIFE MOUNTING BOLT FLATWASHER,5/8,GR8,USS...
  • Page 159 60” ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. PT1018H5 06400690 6T1023R 06533002 06521001 06538000 33764 6T2259 Bengal Brute Common Section 6 - 23 DESCRIPTION SPINDLE BAR,BLADE,RTRY60 KNIFE MTG NUT,1-1/8,NYLOCK,NF FLATWASHER,1-1/8,GR8 KNIFE,TRB50,5/8 KNIFE MTG BOLT,5/8 SHOULDER FLATWASHER,5/8,GR 8,SAE CAPSCREW,5/8 x 1-3/4,NF,GR8...
  • Page 160 50” BOOM FLAIL DRIVE ASSY 05-25-05 Bengal Brute Common Section 6 - 24...
  • Page 161 50” BOOM FLAIL DRIVE ASSY ITEM PART NO. QTY. 06504013 TF3006 TF3043 TF3013 TF3011 TF3034 TF3205 TF3206 TF3605 6T3004 PT3611A 32481 TF3620 21789 21992 21775 21732 21990 21725 6T2418 21630 21988 22016 21584 21987 22018 21700 TF3021 06504028 TF1025 TF4852 31124 06500158 06500159...
  • Page 162 50” BOOM FLAIL CUTTER ASSY. 05-25-05 Bengal Brute Common Section 6 - 26...
  • Page 163 50” BOOM FLAIL CUTTER ASSY ITEM PART NO. QTY. 34787 AVAIL 34789 AVAIL TF3003F TF3004 34783 AVAIL 34784 AVAIL TF3405 TF3406 TB1006A TB1008 TF3001 TF3407 TF1022 TF1018 TF3007A TF1040 41725.01 34782 34781 34780 33714 34786 6T2419 21838 21825 21732 21731 21990 21725 6T2270...
  • Page 164 63” BOOM FLAIL DRIVE ASSY 05-25-05 Bengal Brute Common Section 6 - 28...
  • Page 165 63” BOOM FLAIL DRIVE ASSY ITEM PART NO. QTY. 06504013 28703B TF3044 TF3040 TF3013 28723 28679B PT3611A 40496 28702 TF3620A 26142A TF4852 06500159 24724 TF1033 27580 28682 21732 21990 21725 21727 21630 22016 21988 21584 21987 27938 21700 REF. Bengal Brute Common Section 6 - 29 DESCRIPTION MOTOR(M350-1 3/4 GEAR) BELT GUARD...
  • Page 166 63” BOOM FLAIL CUTTER ASSY 05-25-05 Bengal Brute Common Section 6 - 30...
  • Page 167 63” BOOM FLAIL CUTTER ASSY ITEM PART NO. QTY. 28659H 28743 28744 28650A 28701 28700 28735 27975A TF1045B 28086A 06520028 28683 06520027 28665A 34428 33713 28184A TF1021B 21677 6T2283 6T2615 21988 21625 21633 6T2330 6T2331 24701 21733 21731 21990 21725 21838 21825 TF1032...
  • Page 168 3” x 10” WELDED CYLINDER PARTS (06501021) WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM PART NO. 06501021 06501550 06501551 06501552 06501553 06501554 06501555 NOTE - ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT.
  • Page 169 3” x 18” WELDED CYLINDER PARTS (06501023 WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM PART NO. 06501023 06501561 06501562 06501552 06501563 06501555 06501564 NOTE - ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT.
  • Page 170 3-1/2” x 20” WELDED CYLINDER PARTS (06501024) WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM PART NO. 06501024 06501565 06501566 06501567 06501568 TB3033 06501569 NOTE - ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT.
  • Page 171 4” x 9” WELDED CYLINDER PARTS (06501019) WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM PART NO. 06501019 06501538 06501539 06501540 06501541 06501542 06501543 NOTE - ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT.
  • Page 172 4” x 20” WELDED CYLINDER PARTS (06501022) WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM PART NO. 06501019 06501538 06501539 06501540 06501541 06501542 06501543 NOTE - ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT.
  • Page 173 NOTES PAGE INTENSIONALLY LEFT BLANK Bengal Brute Common Section 6 - 37...
  • Page 174 ROTARY MOWER SPINDLE ASSY Bengal Brute Common Section 6 - 38...
  • Page 175 ROTARY MOWER SPINDLE ASSY ITEM PART NO. QTY. 6T1024H5 AVAIL 6T1031 6T1016 22596 6T1015 6T1014 6T1011 6T1012 6T1013 6T1010H 30570 33990 6T1013H 6T1012H 6T1011H 6T1019 PT1018H-5 06503064 32572 AVAIL Bengal Brute Common Section 6 - 39 DESCRIPTION SPINDLE ASSEMBLY COMPLETE SPROCKET BEARING LOCK NUT - THICK JAM WASHER...
  • Page 176 MOWER SPINDLE ASSEMBLY - 34980 Bengal Brute Common Section 6 - 40...
  • Page 177 MOWER SPINDLE ASSEMBLY - 34980 ITEM PART NO. QTY. 34978 34979 6T1013 6T1012 6T1011 6T1014 6T1013H 6T1012H 6T1011H 34985 6T2275 34988 6T3207 06503064 Bengal Brute Common Section 6 - 41 DESCRIPTION SPINDLE MOUNT SPINDLE,TM60",NEW BEARING CUP BEARING,CONE SEAL,UPPER (SET OF 2) SLEEVE,ADJ BEARING BEARING CUP,HD BEARING,CONE,HD...

  • Page 178: Reservoir Tank Filter Assembly

    RESERVOIR TANK FILTER ASSEMBLY Bengal Brute Common Section 6 - 42...
  • Page 179 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. 06505044 AVAIL 28583 06505045 06505046 06505047 06505048 35259 06505049 Bengal Brute Common Section 6 - 43 DESCRIPTION FILTER ASSY SAE 10 MICRON CAPSCREW,8MMX25MM(1.25 PITCH) COVER SEAL KIT SPRING BYPASS FILTER,10 MIC,RETURN LINE CAN/BODY...
  • Page 180 5 SPOOL DANFOSS VALVE 06-29-06 Bengal Brute Common Section 6 - 44...
  • Page 181 5 SPOOL DANFOSS VALVE ITEM PART NO. AVAIL. 06502097 06502074 06505013 06505042 42197 42197 42197 42197 42197 34308 06505013 06502101 06502101 06502100 06502101 06502099 42202 06505013 42698 42698 06502076 42698 06502077 42697 42697 4242106 06502073 42201 06502084 06502081 42296 06502082 42295 06502082 06502070...
  • Page 182 5SP HUSCO VALVE - LOAD SENSE (06502038) 06-29-06 Bengal Brute Common Section 6 - 46...
  • Page 183 5SP HUSCO VALVE - LOAD SENSE (06502038) ITEM PART NO. QTY 31595 31594 31597 31597 31597 31598 31597 TF4212 TB1017K TB1017J 06502089 22580 06503068 6T4209 06502085 TB1017F TB1017F 06502120 22580 31593 TB1017L 31603 TB1017V 24214 Bengal Brute Common Section 6 - 47 DESCRIPTION INLET END COVER END COVER, LOAD SENSE...
  • Page 184 4SP HUSCO VALVE - LOAD SENSE (06502057) 06-29-06 Bengal Brute Common Section 6 - 48...
  • Page 185 4SP HUSCO VALVE - LOAD SENSE (06502057) ITEM PART NO. QTY 31595 31594 31597 31597 31600 31598 TF4212 TB1017K TB1017J 06502089 06503068 6T4209 06502085 TB1017F TB1017F 06502120 31593 TB1017L 31603 TB1017U 24214 Bengal Brute Common Section 6 - 49 DESCRIPTION INLET END COVER END COVER, LOAD SENSE VALVE SECTION (DOUBLE ACTING, CENTER SPRING)
  • Page 186 HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTOR 05-25-05 Bengal Brute Common Section 6 - 50...

  • Page 187: Front Hydraulic Pump

    HYDRO PUMP & TSR MOTOR FRONT HYDRAULIC PUMP ITEM PART NO. QTY. 23152 AVAIL 22765 22766 22767 22768 22769 22770 22771 22772 22773 22774 22779 23824 22781 6T5322 AVAIL 24150 AVAIL TSR MOTOR ITEM PART NO. QTY. 06504016 AVAIL 22790 06504088 06504111 06504110...
  • Page 188 50” & 60” ROTARY MOWER MOTOR 05-25-05 Bengal Brute Common Section 6 - 52...
  • Page 189 50” & 60” ROTARY MOWER MOTOR ITEM PART NO. QTY. 06504012 AVAIL 22790 06504025 2404206 06504038 06504037 06504027 06504028 02962201 06504029 02961940 6T5200 06504030 22797 06504031 06504032 06504033 06504034 06504035 22791 06504036 06504022 AVAIL ITEM PART NO. QTY. 06504011 AVAIL 22790 06504025 02962194...
  • Page 190 FLAIL MOWER MOTOR ITEM PART NO. QTY. 06504013 AVAIL 06504039 06504040 06504041 06504042 TF4402 06504043 06504044 06504028 06504045 00763759 02961940 TF4401 06504049 TF4410 06504046 06504047 TF4407 06504048 6T5809 02961917 06504022 AVAIL Bengal Brute Common Section 6 - 54 DESCRIPTION MOTOR ASSEMBLY 350 - TBF50, TBF63 SHAFT END COVER PORT END COVER GEAR HOUSING...
  • Page 191 MANUAL CONTROLS SWITCHBOX ITEM 06514010 35226 33811 34532 6T3923 06510193 06514006 34540 06550043 35227 Bengal Brute Common Section 6 - 55 QTY . DESCRIPTION SWBX,ASSY SWITCH,MOWER,COLEHERSEE SWITCH,MASTER/DECK FLOAT SWITCH,TRVL LCK INDICTATOR LIGHT,ON,RED INDICTATOR LIGHT,ON,GREEN BREAKER,15A,SWBX STRAIN RELIEF DECAL,SWTCHBX RELAY,DP,DT,12V,LY2F (NOTSHOWN) 05-25-05...

  • Page 192: Boom Travel Lock

    BOOM TRAVEL LOCK Husco Switch Box TRAVEL LOCK SWITCH Toggle switch on Switch Box Refer to your switchbox before drilling hole or wiring. For cab units, drill a hole in an open area on the right side of the dash panel and install the toggle switch.
  • Page 193 JOYSTICK AND SWITCH BOX WIRING ITEM PART NO. QTY. 06510195 REF. REF. Bengal Brute Common Section 6 - 57 DESCRIPTION SWITCHBOX TRAVEL LOCK - REFER TO HYDRAULICS SOLENOID - REFER TO MAIN FRAME 05-25-05...
  • Page 194 JOYSTICK SWITCHBOX SERVICE PARTS ITEM QTY . 06510195 33811 33813 34532 34540 6T3923 06514006 06550044 35226 35227 Bengal Brute Common Section 6 - 58 DESCRIPTION SWBX,ASSY SWITCH,MASTER/DECK FLOAT SWITCH,SFTY SHIELD SWITCH,TRVL LCK STRAIN RELIEF,3/4,BLACK,NYLON INDICTATOR LIGHT,ON,RED BREAKER,15A,SWBX DECAL,SWBX,06510047 SWITCH,MOWER,COLEHERSEE RELAY,DP,DT,12V,LY2F,35226...
  • Page 195 JOYSTICK SWITCHBOX SCHEMATICS Bengal Brute Common Section 6 - 59...
  • Page 196 SELECTOR VALVE SCHEMATIC Bengal Brute Common Section 6 - 60...
  • Page 197 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. 34092 34094 34095 06510095 34093 34091 Bengal Brute Common Section 6 - 61 DESCRIPTION BRAKE VALVE, BLANK LOGIC ELEMENT RELIEF VALVE, 3000 PSI METRI PAK COIL CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) RELIEF VALVE, 2600 PSI 05-25-05...
  • Page 198 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: - MOWER WILL NOT START - system pressure is low (engine not lugging). - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure. - MOWER WILL NOT ROTATE AT FULL SPEED - limited power.
  • Page 199 HYDRAULIC - TROUBLESHOOTING GUIDE Bengal Brute Common Section 6 - 63...
  • Page 200 ELECTRICAL - TROUBLESHOOTING GUIDE Bengal Brute Common Section 6 - 64...

  • Page 201: Troubleshooting

    TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual handle. If function operates normally, continue with electronic inspection.
  • Page 202 TROUBLESHOOTING Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump –...
  • Page 203 CLEAN CUTTER - BOOM CLEAN CUTTER SECTION Bengal Brute Common Section 6 - 67...
  • Page 204 ASSEMBLY - CLEAN CUTTER Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! WARNING: The blade alone weighs approximately 145 lbs. Be sure its weight can be supported before attempting to replace. The use of a lift mechanism will ease replacement.

  • Page 205: Operating Instructions

    1,500 RPM. If saw blade wobbles in exess of two (2) inches while tractor is idling, STOP, remove the blade and have it repaired an an approved service center. Call Tiger Service Department for replacement parts and service. Allow saw to accelerate to maximum speed before moving into foliage. Advance mower head smoothly in foliage.
  • Page 206 OPERATION - CLEAN CUTTER Excessive wobble will generate heat in the blade, rapidly accelerating the loss of tension. The overheated blade will then rub against the foliage as it is cutting, again increasing the heat in the blade and intensifying the wobble. The blade may then weaken, crack and eventually fail.

  • Page 207: Maintenance Instructions

    ASSEMBLY. If saw blade is cracked, becomes bent or wobbles in excess of two (2) inches while the tractor is idling, STOP, remove blade and have it repaired at an approved service center. Call Tiger Service Department for replacement parts and service.

  • Page 208: Clean Cutter Blade And Teeth Parts

    CLEAN CUTTER BLADE AND TEETH PARTS ITEM PART NO. QTY. 06420024 06520224 06420037 33764 06530209 06520225 34703 34702 34705 AVAIL 34704 AVAIL Bengal Brute Common Section 6 - 72 CLEAN CUTTER DESCRIPTION ADAPTER,SAW,TRB50,RNFRCD BLADE, 48” SAW WITH TEETH COLLAR,SAW,TRB50,RNFRCD FLATWASHER,5/8,GR 8,SAE CAPSCREW,5/8 x 3 3/4 NF, GR 8 TOOTH WITH RIVET, SAW BLADE TOOTH RIVET, SAW BLADE...

  • Page 209: Carbide Tip Replacement

    TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT 1. Heat face of tip to dull orange, remove tip, then brush tooth body clean of all debris (carbon). 2. Apply acetone to socket rail on tooth body and allow it to evaporate. Dab on soldering paste (black flux) to socket rail of tooth body and slide pre-tinned tip into place.
  • Page 210 Bengal Brute Common Section 6 - 74...

  • Page 211: Fire System

    FIRE SUPRESSION SYSTEM FIRE SYSTEM SECTION Bengal Brute Common Section 6 - 75...
  • Page 212 FIRE SUPRESSION SYSTEM PARTS Bengal Brute Common Section 6 - 76...
  • Page 213 FIRE SUPRESSION SYSTEM PARTS ITEM 06520357 06520358 06520359 6T2181 24890 06520360 21630 21627 06520361 06520366 06370120 06370121 06430090 21525 06520380 - A 06520380 - B 06520380 - C 35091 21640 22016 06520367 06520368 06503108 6T3222 PT3905A 06520364 06520365 QTY. DESCRIPTION TANK,FIRE SUPRESS SYS,RAILKUT MNT,TANK,FIRE KIT,RAILKUT PUMP,FIRE SUPRESS SYS,RAILKUT...
  • Page 214 FIRE SUPRESSION SYSTEM WIRING Bengal Brute Common Section 6 - 78...

  • Page 215: Warranty

    WARRANTY SECTION Warranty Section 7-1...

  • Page 217: Warranty Information

    All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
  • Page 218 . Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.

  • Page 219: Owner Requirements

    TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.
  • Page 220 Printed in USA © Tiger Corporation...

This manual is also suitable for:

Bengal bruteBengal brute jd 62-6420 cab

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