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Tiger JD 5520 Mounting And Operating Instructions

Assemblies for jd 5520 cab, woc
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PARTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS
Current as of 10/29/2010
Tiger Corporation
3301 N. Louise Ave.
Sioux Falls, SD 57107
1-800-843-6849
1-605-336-7900
www.tiger-mowers.com
TRIPLE FLAIL
ASSEMBLIES
JD 5520
CAB, WOC
34300

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  • Page 1 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS TRIPLE FLAIL ASSEMBLIES Current as of 10/29/2010 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com JD 5520 CAB, WOC 34300...
  • Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 3 This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY_____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION_______________________ 2-1 OPERATION SECTION_________________________________ 3-1 MAINTENANCE SECTION______________________________ 4-1 PARTS SECTION_____________________________________ 5-1 Parts Ordering Guide_______________________________ 5-2 Parts Table of Contents______________________________ Common Parts Section____________________________ 6-1 WARRANTY INFORMATION_____________________________ 7-1 This symbol means: CAUTION –...

  • Page 7: Safety

    SAFETY SAFETY SECTION Triple Flail Safety Section 1-1...

  • Page 8: General Safety Instructions And Practices

    General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 9 PELIGRO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
  • Page 10 DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. DANGER! Never allow children to operate or ride on the Tractor or Implement. WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only when the tractor and all moving parts are completely stopped.
  • Page 11 WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
  • Page 12 WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
  • Page 13 DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
  • Page 14 DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
  • Page 15 Flail Mowers are capable under adverse conditions of throwing objects DANGER! for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, working condition;...
  • Page 16 Always disconnect the main PTO Driveline from the Tractor before DANGER! performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3) Do not let the Blades turn when the Mower Deck is raised for any WARNING!
  • Page 17 DANGER! The flail cutter shaft is designed for standard rotation (same rotation as the tractor wheels during forward travel). Never operate the cutter shaft in the reverse rotation. Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head.
  • Page 18 SAFETY Triple Flail Safety Section 1-12 PART NO. LOCATION 21405 MOWER DECK 22839 MOWER DECK 22840 INSIDE OF CAB 22865 MOWER DECK...
  • Page 19 SAFETY Triple Flail Safety Section 1-13 PART NO. LOCATION 24028 MOWER DECK 10” x 5.5” 31522 MOWER DECK 18” x10” 31523 HYDRAULIC TANK 33743 INSIDE OF CAB 42350 MOWER DECK...
  • Page 20 SAFETY Triple Flail Safety Section 1-14 PART NO. LOCATION 42399 MOWER DECK 42400 MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT...
  • Page 21 SAFETY Triple Flail Safety Section 1-15 PART NO. LOCATION 6T3222 INSIDE OF CAB 6T3232 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB...
  • Page 22 SAFETY Triple Flail Safety Section 1-16 PART NO. LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3242 INSIDE OF CAB...
  • Page 23 SAFETY 34852 HYDRAULIC TANK D538 ON MOWER HEAD Triple Flail Safety Section 1-17...
  • Page 24 ITEM PART NO. QTY. 50023 AVAIL 00776031 33997 AVAIL 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator. Then select an installation method and attach the canister.

  • Page 25: Federal Laws And Regulations

    FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
  • Page 26 SAFETY Triple Flail Safety Section 1-20...

  • Page 27: Assembly / Mounting Section

    ASSEMBLY SECTION Assembly Section 2-1...

  • Page 28: Tractor Preparation

    Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages.
  • Page 29 ADJUSTING REAR WHEELS Raise rear of tractor onto jack-stands and adjust tires / rims all the way out. Follow the instructions in the tractor owners manual for adjusting tires and rims. NOTE: This may require switching the wheels to opposite sides of tractor. Do not reinstall wheels onto tractor until valve has been mounted (cab), and all hoses have been installed HEATER LINE MODIFICATION (CAB UNITS)
  • Page 30 CABLE CONTROL LEVER STAND On the corner cab post, mark a point at 1-3/8” from the windshield and 22 ½” from thefloor; then cut a ¾” diameter hole through the outer plastic shell. This will expose a threaded steel boss to attach the control box support bracket. The rear corner of the cable control stand is placed approximately 5 ¾”...
  • Page 31 SWITCH BOX WIRING The floor covering will need to be removed to route the wires to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the four wires from the switch box with plastic wire wrap provided. Route the wires from the switch box down to the floor and under the floor matt to the front console panel.
  • Page 32 VALVE MOUNTING PLATE (CAB UNITS) With the rear window opened, three holes will need to be drilled for installing the valve mounting plate. For best results assemble the valve mounting strap to the mounting plate with the hardware as shown in the part section. Next place the assembled mounting plate in position and adjust for proper fit to the tractor.
  • Page 33 SECTIONAL VALVE MOUNTING (WO/CAB) Refer to the parts section, lift valve page for hardware and location of components. First, attach control valve stand to the top of the main frame mast with cap-screws, lock-washers and hex nuts. NOTE: The mounting plate should face the rear of the tractor.
  • Page 34 ASSEMBLY Assembly Section 2-8...
  • Page 35 PRESSURE LINE INSTALLATION (CAB UNITS) The hydraulic pressure line will be plumbed into the tractor hydraulic pump. Locate the pressure hard line between the pump and remotes near the right rear axle, remove the hard line (refer to the illustration below and the Parts Section). After the hard line is removed then connect a hose from the tractor pump to the Tiger lift valve bottom rear port (pressure).
  • Page 36 POWER BEYOND INSTALLATION (CAB UNITS) To install the power beyond lines from a Husco lift valve to the tractor remote valve, locate the port on the bottom of the tractor remote valve where the hard line had been previously removed. Next connect a hose to the bottom of tractor remote valve, then to the top front port on the Husco lift valve.
  • Page 37 POWER BEYOND INSTALLATION (NON CAB) To install the power beyond lines from a Tiger lift valve to the tractor hydraulic valve, locate the port on the bottom front of the tractor hydraulic valve. Next connect a hose to the bottom front of tractor hydraulic valve, then to the top front port on the Tiger lift valve. This procedure is followed when mounting a Husco lift valve on a John Deere.

  • Page 38: Hydraulic Tank Installation

    INSTALLING NATIONAL PIPE FITTINGS Whenever installing a pipe fitting, wrap the threads clockwise (looking at the end) with teflon tape. In this way, the tape will be tightened when installed. NOTE: It is not necessary to tape O-ring fittings, or those installed in swivels. MAIN FRAME MOUNTING Raise front of tractor as needed and slide the main frame under tractor from right hand side.
  • Page 39 GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application. When mounting the suction hose between the pump and the tank, the stainless steel bands that are provided must be used. CAUTION: DO NOT use regular hose clamps for this purpose.
  • Page 40 COMBO LIFT DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the commons section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
  • Page 41 DECK MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below.

  • Page 42: Stop Bolt Adjustment

    DECK / MOTOR FEEDLINE Install the 1” hoses from the motor to the solenoid valve. Refer to the parts section for detailed information about hoses and fittings for this application. Install split hoses around hydraulic hoses where they contact sharp edges, or any other edges that may rub hoses.
  • Page 43 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch, drill holes to match, and 30 AMP breaker mounting tab, mount in dry and well protected area. Secure with 3/8” x 1” capscrews, lockwashers, and hex nuts. A.) RED 6 GA. wire from terminal (D) to +12 volt battery post on starter solenoid. B.) RED 14 GA.
  • Page 44 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book.

  • Page 45: Operation Section

    OPERATION OPERATION SECTION Triple Flail Operation Section 3-1...
  • Page 46 Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual.
  • Page 47 STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when mower is in operation.

  • Page 48: Mower Operation

    The rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above.
  • Page 49 The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp. If the mower begins to vibrate, stop the tractor, check for wire wrapped in the spindle or damaged knives. When replacing knives, replace all knives with new knives to ensure proper balance so the mower will not vibrate.

  • Page 50: Transporting Mower

    TRANSPORTING MOWER Transporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow all motion to come to a complete stop. Raise the draft beam to it’s highest position. Raise the side mower until the deck stops against the draft beam.
  • Page 51 Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin.
  • Page 52 OPERATION Triple Flail Operation Section 3-8...
  • Page 53 INSPECTION SHEETS OPERATION Flail Mower PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
  • Page 54 OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
  • Page 55 OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
  • Page 56 OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.

  • Page 57: Maintenance Section

    MAINTENANCE MAINTENANCE SECTION Triple Flail Maintenance Section 4-1...

  • Page 58: Maintenance Precautions

    MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower.

  • Page 59: Regular Maintenance

    REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below.

  • Page 60: Trouble Shooting

    MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE In Tank Hyd. Fluid Change Filter (10 micron filter) In-Line High Pressure Change Filter (10 micron filter) MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Hyd. Tank Breather Clean / Check / Replace Rear Tire Type 480/80R38 18.4-34...
  • Page 61 MAINTENANCE SYMPTOMS CAUSE Oil Temperature rises 1. Low oil level above 200 deg. F 2. Kinked/blocked hoses 2. Inspect, Repair, or Replace 3. Worn pump / motor Mower will not start 1. Blown fuse or run 2. Ball valves closed 3.
  • Page 62 MAINTENANCE Motor will not work 1. Excessive wear on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover of this manual.

  • Page 63: Torque Specifications

    MAINTENANCE TORQUE SPECIFICATIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit. Triple Flail Maintenance Section 4-7...

  • Page 64: Lubrication Recommendations

    LUBRICATION RECOMMENDATIONS Description Tractor Hydraulics Mower Hydraulics Cold Temperatures 0 F Start-Up Normal Temperatures 10 F Start-Up Normal Temperatures 15 F Start-Up High Operating Temp. Above 90 F Flail Rear Gearbox Cutter Shaft & Ground Roller Shaft (Flail) Drive Shaft Coupler (Flail and Rotary) Boom Swivel Boom Cylinder Pivots...
  • Page 65 MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED SUPERCOAT™...

  • Page 66: Detailed Maintenance

    MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing the breather.
  • Page 67 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench –or- ratchet that matches the hex pattern.
  • Page 68 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or every 8 hours of service.
  • Page 69 MAINTENANCE GREASING THE REAR DRIVE BEARING AND EXTENSION COUPLER SHAFT Locate the grease zerks for the rear flail drive extension shaft. Make sure the zerks are clean before injecting grease. One pump of grease into flange zerk and shaft coupler once every day or for every 8 hours of service. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth.

  • Page 70: Adjusting The Cutting Height

    ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket lock nuts. Loosen the adjustment rod lock nut and turn the adjustment rod to adjust the cutting height. The cutting height is indicated by the end of the adjustment rod on the cutting height decal. When cutting height has been achieved, tighten the ground roller bracket lock nuts and the adjustment rod lock nut securely.
  • Page 71 MAINTENANCE GREASING P.T.O. SHAFTS After bringing the tractor to a complete stop, shut off the engine and remove the P.T.O. shaft from the tractor. Slide the shaft apart to expose the grease zerk. Grease the shaft with 5 pumps of grease and the U-joints until grease protrudes from caps per the scheduled interval in the maintenance section.
  • Page 72 GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications.
  • Page 73 MAINTENANCE GREASING THE IDLER TENSION ARMS Locate the access holes and grease zerks in the belt shields of the side and rear flails. Normal conditions require one pump daily or every 8 hours of service with multi purpose grease. IDLER TENSIONING Locate the idler tensioning rod for each flail.
  • Page 74 MAINTENANCE ROSTA TENSIONER - STD DTY REAR FLAILS Remove the guard over the belt shield. Then remove the belt shield that covers the tensioner, belt and sheaves. BELT SHIELD CUTTERSHAFT GUARD Place a straight edge over both sheaves and measure the belt tension(See TENSIONER MEASUREMENT PROCEDURE).
  • Page 75 TENSIONER MEASUREMENT PROCEDURE 1. Measure the Belt Span (SEE SKETCH). 2. Position the bottom of the Large “O” Ring on the Span Scale at the measured Belt Span. 3. Set the Small “O” Ring on the Deflection Force Scale to zero. 4.
  • Page 76 MAINTENANCE REVERSING MOWER ROTATION OF SIDE AND REAR HYDRAULIC FLAIL MOWERS To reverse the rotation of the side and hydraulically driven rear flail, a different idler arm is needed only for side flail. Part No. TF4346 is used in standard rotation. Part No.
  • Page 77 MAINTENANCE Now disconnect the hoses and fittings from the motor and remove the taper-lock hub and pulley from the motor by removing the three hub bolts from the existing positions and inserting simultaneously into the threaded holes. Remove the four bolts holding the motor.
  • Page 78 REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft. Disconnect the P.T.O. drive shaft from the right angle gear box. Remove the gear box from the flail frame and lay down flat so that gear oil does not leak out. Switch the top breather vent plug with the drain plug on the bottom.
  • Page 79 MAINTENANCE Remove the belt shield. Then remove the adjusting nuts, washer and spring from the idler tensioning rod. Remove the clevis rod and small bushing from the idler arm. Remove the idler arm with the pulley attached. Remove the idler pulley from the idler arm and install the pulley on the other end of the idler arm.
  • Page 80 MAINTENANCE STANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower. 2 –...
  • Page 81 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on surface, shut “OFF”, and cold, (at ambient temperature). Remove the fluid level plug located on the side of the gear box. The gear box should be filled to the bottom of the fluid level hole.

  • Page 82: Daily Maintenance Schedule

    DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and ______ Crankshaft adapter: If equipped with rubber grommets check ______ Pivot points: Inject grease until it appears at ends.

  • Page 83: Parts Section

    JD 5520 TRIPLE FLAIL, CAB, WOC PARTS SECTION Parts Section 5-1...

  • Page 84: Parts Ordering Guide

    PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.

  • Page 85: Parts Section Table Of Contents

    PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR SPECIFIC PARTS: TRAC. MT. KIT – MAIN FRAME, 5520-CAB TRAC. MT. KIT – MAIN FRAME, 5520-WOC TRACTOR MOUNT KIT – FUEL TANK CAB TRACTOR MOUNT KIT – HYDRAULICS LIFT VALVE - 4SP CAB 5520 LIFT VALVE - 4SP WOC 5520 DRAFT BEAM –...
  • Page 86 TRACTOR MOUNT KIT - MAIN FRAME, CAB, 5520 10-2-02 Parts Section 5-4...
  • Page 87 TRACTOR MOUNT KIT - MAIN FRAME, CAB, 5520 ITEM PART NO. 34388 34066 21627 6T4197 6T4200 6T4201 32262 34371 34370 34379 TF4253LA TF4253RA TF4250 6T3004 32323 32324 31004 21732 33480 6T0375B 34235 6T0389 32583 6T1209 TF4450 34378 34234 21990 21725 6T2530 6T2625 31731...
  • Page 88 TRACTOR MOUNT KIT - MAIN FRAME, WOC, 5520 10-2-02 Parts Section 5-6...
  • Page 89 TRACTOR MOUNT KIT - MAIN FRAME, WOC, 5520 ITEM PART NO. 34388 34066 21627 6T4197 6T4200 6T4201 32262 34404 34403 TF4253LA TF4253RA TF4250 6T3004 32323 32324 31004 21732 33480 6T0375B 34235 6T0389 32583 6T1209 TF4450 21990 21725 6T2530 6T2625 31731 24881 22014 21986...
  • Page 90 TRACTOR MOUNT KIT - FUEL TANK, CAB, 5520 11-20-01 Parts Section 5-8...
  • Page 91 TRACTOR MOUNT KIT - FUEL TANK, CAB, 5520 ITEM PART NO. 34377 34362 31065 31064 31058A 31146A 25391 21643 22016 27081 21993 21625 21630 QTY. DESCRIPTION FUEL TANK TANK STRAP HOSE CLAMP FUEL HOSE 27” LONG FILLER NECK NECK CLAMP FUEL CAP CAPSCREW 3/8”...
  • Page 92 TRACTOR MOUNT KIT - HYDRAULICS 5520 12-18-02 Parts Section 5-10...
  • Page 93 TRACTOR MOUNT KIT - HYDRAULICS 5520 ITEM PART NO. QTY. 34389 34309 34655 34656 TF4431 34382 TF4852 TF4887 6T0649 34115 34117 33554 33555 6T3200 6T1823 34390 34385 34384 21644 21625 21988 6T2665 22016 REF. REF. REF. DESCRIPTION ELBOW 1 1/2”ORB X 32FLG BALL VALVE ELBOW 1 1/2”ORB X 1 1/2MJ TEE,RUN, 1 1/4ORB x 1 1/4MJ x 1 1/4MJ...
  • Page 94 LIFT VALVE - 4SP CAB 5520 10-2-02 Parts Section 5-12...
  • Page 95 LIFT VALVE - 4SP CAB 5520 ITEM PART NO. QTY. 27411 6T1251 24943 23865B 31297 34267 34360 6T3927 6T3957 6T4411 6T3017 6T3200 TB3440 8" 34400 33663 34240 34241 34350 34351 32872 TB1095 TB1094 27145 21631 21632 21635 21633 21627 22016 21988 21625 21986...
  • Page 96 LIFT VALVE - 4SP WOC 5520 11-20-01 Parts Section 5-14...
  • Page 97 LIFT VALVE - 4SP WOC 5520 ITEM PART NO. QTY. 27411 32429 TB1017L 27400 33367 34397 34399 34398 33746 6T3198 31171 30548 32678 33293 33383 REF. REF. REF. 21631 21988 21625 27979 6T3927 21534 21986 21525 6T3957 32359 32360 32361 REF.
  • Page 98 DRAFT BEAM - RIGHT HAND 11-20-01 Parts Section 5-16...
  • Page 99 DRAFT BEAM - RIGHT HAND ITEM PART NO. QTY. 32164 30481 32215 TF4500A TF4506B TF4507B 30126B 6T3001 TF4519 6T3207 6T3211 TB1033 06537021 6T3005 6T3004 6T2614 TB3010 23724 22973A 22076 22077 34244 34396 6T4258 22847 21635 21988 21625 21688 21989 21675 REF.
  • Page 100 DRAFT BEAM - LEFT HAND 11-20-01 Parts Section 5-18...
  • Page 101 DRAFT BEAM - LEFT HAND ITEM PART NO. QTY. 32165 30481 32215 TF4500A TF4506B TF4507B 30126B 6T3001 TF4519 6T3207 6T3211 TB1033 06537021 6T3005 6T3004 6T2614 TB3010 23724 22973A 22076 22077 34244 34396 6T4258 22847 21635 21988 21625 21688 21989 21675 REF.
  • Page 102 HYDRAULIC COOLER - WOC 5520 1-3-02 Parts Section 5-20...
  • Page 103 HYDRAULIC COOLER - WOC 5520 ITEM PART NO. QTY. 34374 TF4619 AVAL TF4614 AVAL 32053 30185A 32495 32499 21741 21743 21990 21725 34401 34402 21638 22016 TB3031 21627 28053 27053 AVAL TF4615 TF4616 TF4618 NOTE: WHEN CANOPY OPTION IS USED, ONLY THE TWO BRACKETS ON THE INSIDE OF THE R.O.P.S.
  • Page 104 STEEL CANOPY - OPTIONAL ITEM PART NO. QTY. 6T6902A 28053 4.8' 31941 31942 30185A 32495 32499 21730 22018 21990 21725 21741 21743 REF. COOLER SHELF - REFER TO HYDRAULIC COOLER PARTS Parts Section 5-22 DESCRIPTION STEEL CANOPY TRIM LOCK CANOPY BRACKET - LEFT HAND CANOPY BRACKET - RIGHT HAND CANOPY BRACKET - 2 INSIDE, 2 OUTSIDE OF R.O.P.S.
  • Page 105 HYDRAULIC COOLER - CAB 5520 ITEM PART NO. QTY. 34374 TF4619 AVAL TF4614 AVAL 34372 34373 33260 34375 34402 21632 22016 21627 30379 27053 TF4615 TF4616 TF4618 Parts Section 5-23 DESCRIPTION COOLER ASSY. COOLER COOLER COIL COOLER STAND MOUNTING BRACKET ELBOW 1”MJ X 1”MOR HOSE 1”...
  • Page 106 SOLENOID VALVE SWITCH AND WIRING ITEM PART NO. QTY. 34522 AVAIL 6T3923 6T3924 6T3934 OPT. 6T3931 OPT. 6T3927 PT3905A 30260 34325 Parts Section 5-24 DESCRIPTION SWITCH BOX ASY (COMPLETE) INDICATOR LIGHT FUSE HOLDER TEMPERATURE GAUGE TEMPERATURE SENSOR CONTINUOUS SOLENOID SWITCH TOGGLE SWITCH, MOWER RUN TOGGLE SWITCH, REVERSER SWITCH SWITCH BOX...

  • Page 107: Common Parts Section

    TRIPLE MOWER COMMON SECTION COMMON PARTS SECTION Common Section 6-1...
  • Page 108 TABLE OF CONTENTS SECTION SPECIFIC PARTS DRAFT BEAM - LEFT HAND DRAFT BEAM - RIGHT HAND STD DUTY 63” SIDE DECK STD DUTY 75” SIDE DECK STD DUTY SIDE FLAIL DRIVE ASSEMBLY HVY DUTY 75” SIDE DECK HVY DUTY 90” SIDE DECK HVY DUTY SIDE FLAIL DRIVE ASSEMBLY STD DUTY 75”...
  • Page 109 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.
  • Page 110 DRAFT BEAM - LEFT HAND Triple Gang Flail Common Section 6 - 4...
  • Page 111 DRAFT BEAM - LEFT HAND ITEM PART NO. QTY. 30975B 30481 25343 TF4500A TF4506B TF4507B TF4514A TF4515 TF4519 TF1033 6T3207 TB1033 06537021 6T3005 6T3004 22023 TB3010 06531001 22973A 22076 22077 06520004 34244 34396 6T4258 22847 22851 22660 21635 21988 21625 21688 21989 21675...
  • Page 112 DRAFT BEAM - RIGHT HAND Triple Gang Flail Common Section 6 - 6...
  • Page 113 DRAFT BEAM - RIGHT HAND ITEM PART NO. QTY. DESCRIPTION 30974B RIGHT HAND DRAFT BEAM 30481 INBOARD CYLINDER 25343 OUTBOARD CYLINDER TF4500A PIVOT ARM TF4506B LIFT ARM - LH TF4507B LIFT ARM - RH TF4514A TF4515 PIN 1 1/2” X 6 3/4” TF4519 TF1033 GREASE ZERK 1/8”...
  • Page 114 STD DUTY 63” SIDE FLAIL, STANDARD ROTATION Triple Gang Flail Common Section 6 - 8...
  • Page 115 STD DUTY 63” SIDE FLAIL, STANDARD ROTATION ITEM 32433 32224 28665A 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28650A 6T2330 6T2331 28086A 30013 28743 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701...
  • Page 116 STD DUTY 63” SIDE FLAIL, REVERSE ROTATION Triple Gang Flail Common Section 6 - 10...
  • Page 117 STD DUTY 63” SIDE FLAIL, REVERSE ROTATION ITEM 32433 32224 28969A 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28650A 6T2330 6T2331 28086A 30013 28743 28744 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700...
  • Page 118 STD DUTY 75” SIDE FLAIL, STANDARD ROTATION Triple Gang Flail Common Section 6 - 12...
  • Page 119 STD DUTY 75” SIDE FLAIL, STANDARD ROTATION ITEM 06320109 06320108 28737 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28738 6T2330 6T2331 28086A 30013 28747 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701...
  • Page 120 STD DUTY 75” SIDE FLAIL, REVERSE ROTATION Triple Gang Flail Common Section 6 - 14...
  • Page 121 STD DUTY 75” SIDE FLAIL REVERSE ROTATION ITEM 06320109 06320108 28969A 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28738 6T2330 6T2331 28086A 30013 28747 28748 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700...
  • Page 122 STD DUTY SIDE FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 16...
  • Page 123 STD DUTY SIDE FLAIL DRIVE ASSEMBLY ITEM REF. 32287 32286 21700 TF3620A 27938 40496 PT3611A 06504065 TF3041 TF3013 TF3040 32252 28723 28703B 21584 21987 06504028 26142A 21732 21990 21725 21630 22016 21988 27580 28682 TB3031 21638 22016 21625 34117 Triple Gang Flail Common Section 6 - 17 DESCRIPTION BONNET - REFER TO HEAD PARTS RIGHT MOTOR MOUNT...
  • Page 124 HEAVY DUTY 75” SIDE FLAIL, STANDARD ROTATION Triple Gang Flail Common Section 6 - 18...
  • Page 125 HEAVY DUTY 75” SIDE FLAIL, STANDARD ROTATION ITEM 21499A 21478A TF1402A TF1002A 21677 33714 34011 TF1002 TF1020 28738 TF1045B 6T2330 TF1018 06200347 31204 06530217 06533006 06520028 06520029 06520027 TF4333A TF4334 TF4335 TF4336 21399 TF1040 TF4371 TF4370 23272A 27526 TF1029 TF1016 06520242 21632 22016...
  • Page 126 HEAVY DUTY 75” SIDE FLAIL, REVERSE ROTATION Triple Gang Flail Common Section 6 - 20...
  • Page 127 HEAVY DUTY 75” SIDE FLAIL REVERSE ROTATION ITEM 21499A 21478A TF1402A TF1002A 21677 33714 34011 TF1002 TF1020 28738 TF1045B 6T2330 TF1018 06200347 31204 TF1019F 06530217 06533006 06520028 06520029 06520027 TF4333A TF4334 TF4335 TF4336 21399 TF1040 TF4371 TF4370 23272A 27526 TF1029 TF1016 06520242 21632...
  • Page 128 HEAVY DUTY 90” SIDE FLAIL, STANDARD ROTATION Triple Gang Flail Common Section 6 - 22...
  • Page 129 HEAVY DUTY 90” SIDE FLAIL, STANDARD ROTATION ITEM 22083A 22084A TF1502A TF1102A 21677 33714 34011 TF1102 TF1020 27972A TF1045B 6T2330 TF1018 06200347 31204 06530217 06533006 06520028 06520029 06520027 TF4333A TF4334 TF4335 TF4336 21399 TF1040 TF4371 TF4370 23272A 27526 TF1135 TF1116 06520243 21632 22016...
  • Page 130 HEAVY DUTY 90” SIDE FLAIL, REVERSE ROTATION Triple Gang Flail Common Section 6 - 24...
  • Page 131 HEAVY DUTY 90” SIDE FLAIL, REVERSE ROTATION ITEM 22083A 22084A TF1502A TF1102A 21677 33714 34011 TF1102 TF1020 27972A TF1045B 6T2330 TF1018 06200347 31204 06530217 TF1019F 06533006 06520028 06520029 06520027 TF4333A TF4334 TF4335 TF4336 21399 TF1040 TF4371 TF4370 23272A 27526 TF1135 TF1116 06520243 21632...
  • Page 132 HEAVY DUTY SIDE FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 26...
  • Page 133 HEAVY DUTY SIDE FLAIL DRIVE ASSEMBLY ITEM 06504066 TF3040 TF3011 TF3013 TF3013 TF4345 TF4346 TF3620A 22018 21700 31293 TF3605 6T3004 PT3611A 32494 21787 21992 21775 TF3020 21732 21725 21990 TF4564 TF4565 22016 21630 21988 21584 21987 TF1025 TF1125 21727 TF4853 32920 TB3031 21638...
  • Page 134 STD DUTY 75” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 28...
  • Page 135 STD DUTY 75” REAR FLAIL STANDARD ROTATION ITEM 06320134 21731 21990 21725 27975A TF1029 06520242 21632 22016 21625 06530217 06533006 28683 33863 28643B 6T2283 21677 TF1020 33713 34011 TF1033 TF1032 28737 28086A 30013 28738 TF1045B 6T2330 6T2331 28735 06520028 06520029 06520027 06530001 TF1016...
  • Page 136 STD DUTY 75” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 30...
  • Page 137 75” REAR FLAIL REVERSE ROTATION ITEM 06320134 21731 21990 21725 27975A 06520242 21632 28968A 22016 21625 06530217 06533006 28683 33863 28643B 21677 TF1020 33713 18A 28184A 34011 TF1033 TF1032 28086A 30013 28738 TF1045B 6T2330 6T2331 28735 06520028 06520029 06520027 06530001 TF1016 TF1029 Triple Gang Flail Common Section 6 - 31...
  • Page 138 STD DUTY 90” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 32...
  • Page 139 90” REAR FLAIL STANDARD ROTATION ITEM 06320115 21731 21990 21725 27975A TF1135 06520243 21632 22016 21625 06530217 06533006 28683 33863 27964C 6T2283 21677 TF1020 33713 34011 TF1033 TF1032 27971 28086A 30013 28738 TF1045B 6T2330 6T2331 28735 06520028 06520029 06520027 06530001 TF1116 6T2615 21988...
  • Page 140 STD DUTY 90” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 34...
  • Page 141 90” REAR FLAIL REVERSE ROTATION ITEM 06320115 21731 21990 21725 27975A 06520243 21632 28967A 22016 21625 06530217 06533006 28683 33863 27964C 21677 TF1020 33713 18A 28184A 34011 TF1033 TF1032 28086A 30013 27972A TF1045B 6T2330 6T2331 28735 06520028 06520029 06520027 06530001 TF1116 TF1035 Triple Gang Flail Common Section 6 - 35...
  • Page 142 STD DUTY REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 36...
  • Page 143 STD DUTY REAR FLAIL DRIVE ASSEMBLY ITEM 21727 21732 22018 22421 31956 21731 32838 25270 06700092 06420072 31298 06430072 06420094 33854 21632 22016 06400717 21627 06520306 28683 06533006 06530217 06520218 28723 21987 21584 26142A 06410723 21990 21725 06320114 06520312 28224 21634 21988 06520304...
  • Page 144 STD DUTY PTO DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 38...
  • Page 145 STD DUTY PTO DRIVE ASSEMBLY ITEM 06320134 06320115 AVAIL. 06420110 06420092 AVAIL. 06420109 AVAIL. 06320133 06320117 AVAIL. 06320119 AVAIL. 21679 21989 28914 33204 27724 22017 34890 27508 6T2619 22015 28447E 06400018 28950 06520181 34948 27507 28235A TB1036 TF1143 06370154 28234B 06520414 06520415 AVAIL.
  • Page 146 HVY DUTY 75” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 40...
  • Page 147 75” REAR FLAIL STANDARD ROTATION ITEM 22043J 21732 21990 TF4335 21725 21632 22016 TF1029 TF1016 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1402A 6T2283 28738 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1002 30411 TF1020 33714 21677 TF4365 06520242...
  • Page 148 HVY DUTY 75” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 42...
  • Page 149 75” REAR FLAIL REVERSE ROTATION ITEM 22043J 21732 21990 TF4335 21725 21632 22016 TF1029 TF1016 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1402A 6T2283 28738 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1002 30411 TF1020 33714 21677 TF4365 TF1403...
  • Page 150 HVY DUTY 75” REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 44...
  • Page 151 75” REAR FLAIL DRIVE ASSEMBLY ITEM 22043J 31279A 40454 27508 6T2619 28447E 28505 06520181 34948 27507 28914 6T3209 28414A 28416B 30162 28422A 28424B 21725 21990 22018 21732 28571 21730 28399 6T3004 24881 31295 31740 TF3043 30049 28572 TF3023 31286A 21988 21630 TF3011 28570...
  • Page 152 HVY DUTY 90” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 46...
  • Page 153 90” REAR FLAIL STANDARD ROTATION ITEM 22044J 21732 21990 TF4335 21725 21632 22016 TF1135 TF1116 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1502A 6T2283 27972A TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1102 30411 TF1020 33714 21677 TF4365 06520243...
  • Page 154 HVY DUTY 90” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 48...
  • Page 155 90” REAR FLAIL REVERSE ROTATION ITEM 22044J 21732 21990 TF4335 21725 21632 22016 TF1135 TF1116 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1502A 6T2283 27972A TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1102 30411 TF1020 33714 21677 TF4365 TF1503...
  • Page 156 HVY DUTY 90” REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 50...
  • Page 157 90” REAR FLAIL DRIVE ASSEMBLY ITEM 22044J 31279A 40454 27508 6T2619 28447E 28505 06520181 34948 27507 28914 6T3209 28415A 28416B 28420B 30162 28423A 28424B 28428B 21725 21990 22018 21732 28571 21730 28399 6T3004 24881 31295 31740 TF3043 30049 28572 TF3023 31286A 21988 21630...
  • Page 158 HVY DUTY 96” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 52...
  • Page 159 96” REAR FLAIL STANDARD ROTATION ITEM 22045J 21732 21990 TF4335 21725 21632 22016 TF1606 TF1605 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1607 6T2283 TF1603 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1602B 30411 TF1020 33714 21677 TF4365 06520244...
  • Page 160 HVY DUTY 96” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 54...
  • Page 161 96” REAR FLAIL REVERSE ROTATION ITEM 22045J 21732 21990 TF4335 21725 21632 22016 TF1606 TF1605 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1607 6T2283 TF1603 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1602B 30411 TF1020 33714 21677 TF4365 TF1608...
  • Page 162 HVY DUTY 96” REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 56...
  • Page 163 96” REAR FLAIL DRIVE ASSEMBLY ITEM 22045J 31279A 40454 27508 6T2619 28447E 28505 06520181 34948 27507 28914 6T3209 28418A 28420B 28416B 28419B 30162 28426A 28428B 28424B 28427B 21725 21990 22018 21732 28571 21730 28399 6T3004 24881 31295 31740 TF3043 30049 28572 TF3023 31286A...
  • Page 164 HVY DUTY 102” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 58...
  • Page 165 102” REAR FLAIL STANDARD ROTATION ITEM 22046J 21732 21990 TF4335 21725 21632 22016 TF1703 TF1704A 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1702 6T2283 28999 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1707C 30411 TF1020 33714 21677 TF4365 06520245...
  • Page 166 HVY DUTY 102” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 60...
  • Page 167 102” REAR FLAIL REVERSE ROTATION ITEM 22046J 21732 21990 TF4335 21725 21632 22016 TF1703 TF1704A 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1702 6T2283 28999 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1707C 30411 TF1020 33714 21677 TF4365 TF1701...
  • Page 168 HVY DUTY 102” REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 62...
  • Page 169 102” REAR FLAIL DRIVE ASSEMBLY ITEM 22046J 31279A 40454 27508 6T2619 28447E 28505 06520181 34948 27507 28914 6T3209 28421A 28417B 28419B 30162 28429A 28425B 28427B 21725 21990 22018 21732 28571 21730 28399 6T3004 24881 31295 31740 TF3043 30049 28572 TF3023 31286A 21988 21630...
  • Page 170 STD DUTY REAR GEAR BOX ASY (REAR ONLY) Triple Gang Flail Common Section 6 - 64...
  • Page 171 STD DUTY REAR GEAR BOX ASY (REAR ONLY) ITEM 30133 30134 30135 28604 30136 30137 28603 30138 30139 30140 30141 30142 30143 30144 30145 30146 30147 30148 30149 30150 30151 30152 30153 30154 Triple Gang Flail Common Section 6 - 65 DESCRIPTION CASING,T4A GEARBOX CROWNWHEEL 230,T4A GEARBOX...
  • Page 172 HVY DUTY REAR GEAR BOX ASY (REAR ONLY) Triple Gang Flail Common Section 6 - 66...
  • Page 173 HVY DUTY REAR GEAR BOX ASY (REAR ONLY) ITEM 28592 28593 28594 28595 28597 28598 28599 28600 28601 28602 28603 28604 28605 28606 28607 28608 28609 28591 28596 Triple Gang Flail Common Section 6 - 67 DESCRIPTION PLUG 1/2” GAS SNAP RING BOLT 8MM X 25MM SHIM...
  • Page 174 PTO SHAFT ASSY (06520414) ITEM 06520414 00775353 00189700 00775317 00756934 00775318 06505010 8393 00759217 00756005 00756004 1416412 00767954 AVAIL Triple Gang Flail Common Section 6 - 68 DESCRIPTION PTO,DRV SHFT,TRF YOKE 1-3/8"-6 SPL. CROSS & BEARING KIT INBOARD YOKE 1b SPRING PIN INNER PROFILE 1b PROFILE &...
  • Page 175 PTO SHAFT ASSY WITH CLUTCH (06520415) ITEM 06520415 00775353 00189700 00775317 00756934 00775318 00775365 06505010 8393 00759217 00756005 00756004 1416412 00767954 0921000470 Triple Gang Flail Common Section 6 - 69 DESCRIPTION PTO,DRV SHFT,TRF,CLUTCH YOKE 1-3/8"-6 SPL. CROSS & BEARING KIT INBOARD YOKE 1b SPRING PIN INNER PROFILE 1b...
  • Page 176 CLUTCH ASSY (00775365) ITEM PART NO. QTY. 00775365 0921000470 AVAIL Triple Gang Flail Common Section 6 - 70 DESCRIPTION CLUTCH ASSY FLANGE YOKE FRICTION DISC THRUST PLATE BELLE VILLE SPRING HEX BOLT HEX LOCKNUT BACK-UP RING BALL COMPRESSION SPRING LOCK COLLAR BACK-UP RING SNAP RING KIT(ITEMS 8 THRU 13)
  • Page 177 PAGE INTENTIONALLY LEFT BLANK Triple Gang Flail Common Section 6 - 71...

  • Page 178: Reservoir Tank Filter Assembly

    RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. 06505044 AVAIL 28583 06505045 06505046 06505047 06505048 35259 06505049 Triple Gang Flail Common Section 6 - 72 DESCRIPTION FILTER ASSY SAE 10 MICRON CAPSCREW,8MMX25MM(1.25 PITCH) COVER SEAL KIT SPRING BYPASS FILTER,10 MIC,RETURN LINE CAN/BODY...
  • Page 179 FRONT PUMP ASY ITEM TF4450 AVAIL TF4459 TF4451 TF4452 TF4467 TF4472 TF4473 TF4453 TF4454 TF4455 TF4456 TF4457 TF4458 TF4466 2 SET TF4460 TF4461 TF4462 TF4463 TF4465 TF4468 TF4469 TF4415 TF4471 TF4474 AVAIL Triple Gang Flail Common Section 6 - 73 DESCRIPTION FRONT MOUNTED PUMP P330 CONTINENTAL SHAFT...
  • Page 180 SIDE DECK MOTOR – HIGH PRESSURE Triple Gang Flail Common Section 6 - 74...
  • Page 181 SIDE DECK MOTOR – HIGH PRESSURE ITEM PART NO. QTY. 06504066 AVAIL 06504039 06504054 06504055 06504056 TF4402 06504057 06504044 06504045 763759 02961940 TF4401 06504049 TF4410 06504046 06504047 TF4407 02961932 6T5809 02961917 06504023 AVAIL ITEM PART NO. QTY. 06504065 AVAIL 06504039 06504060 06504055 06504056...
  • Page 182 SIDE DECK MOTOR – HIGH PRESSURE Triple Gang Flail Common Section 6 - 76...
  • Page 183 SIDE DECK MOTOR – HIGH PRESSURE ITEM PART NO. QTY. 06504013 AVAIL 06504039 06504040 06504041 06504042 TF4402 06504043 06504044 06504028 06504045 763759 02961940 TF4401 06504049 TF4410 06504046 06504047 TF4407 06504048 6T5809 02961917 06504023 AVAIL Triple Gang Flail Common Section 6 - 77 DESCRIPTION MOTOR ASSEMBLY 350 - TSF SHAFT END COVER...

  • Page 184: Hydraulic Lift Cylinder

    HYDRAULIC LIFT CYLINDER Triple Gang Flail Common Section 6 - 78...
  • Page 185 HYDRAULIC LIFT CYLINDER 3” X 10” CYLINDER #6T0151R ITEM PART NO. QTY. 6T0167 6T0170 6T0178 6T0164 6T0161 6T0173 6T0179 6T0176 6T0187 AVAIL 3” X 11.5” CYLINDER #25343 ITEM PART NO. QTY. 6T0167 6T0170 6T0178 23870 23869 6T0173 6T0179 21749 6T0187 AVAIL Triple Gang Flail Common Section 6 - 79 DESCRIPTION...
  • Page 186 HYDRAULIC LIFT CYLINDER Triple Gang Flail Common Section 6 - 80...
  • Page 187 HYDRAULIC LIFT CYLINDER 3” X 8” CYLINDER # 31211 ITEM 6T0167 6T0170 6T0178 23870 23869 6T0173 6T0179 21749 6T0187 AVAIL 3” X 12” CYLINDER # 32215 ITEM 6T0167 6T0170 6T0178 6T0204 6T0203 6T0173 6T0179 6T0205 6T0187 AVAIL Triple Gang Flail Common Section 6 - 81 DESCRIPTION CYLINDER BUTT CYLINDER GLAND...
  • Page 188 4SP HUSCO VALVE - LOAD SENSE (31190) Triple Gang Flail Common Section 6 - 82...
  • Page 189 4SP HUSCO VALVE - LOAD SENSE (31190) ITEM PART NO. QTY 31595 31594 31600 31600 31600 31600 31861 06503067 06503067 31861 06503068 6T4209 31862 31862 31862 31862 31593 TB1017L 31603 TB1017U 24214 Triple Gang Flail Common Section 6 - 83 DESCRIPTION INLET END COVER END COVER, LOAD SENSE...
  • Page 190 4SP HUSCO VALVE - LOAD SENSE (06502046) Triple Gang Flail Common Section 6 - 84...
  • Page 191 4SP HUSCO VALVE - LOAD SENSE (06502046) ITEM PART NO. QTY 31595 31594 31600 31600 31600 31600 31861 06503067 06503067 31861 06503068 6T4209 31862 31862 31862 31862 31593 TB1017L 31603 TB1017U 24214 Triple Gang Flail Common Section 6 - 85 DESCRIPTION INLET END COVER END COVER, LOAD SENSE...

  • Page 192: Cooler Assembly

    COOLER ASSEMBLY Triple Gang Flail Common Section 6 - 86...
  • Page 193 COOLER ASSEMBLY ITEM PART NO. QTY. 21530 21986 22014 35176 06370015 06380006 06380007 06510026 06510029 06510038 06510039 21629 21988 22016 34117 Triple Gang Flail Common Section 6 - 87 DESCRIPTION CAPSCREW,1/4 X1 NC LOCKWASHER,1/4 FLATWASHER,1/4 1/4 U-NUT SCREEN,COOLER,FRNT MNT,COOLER,BUMPER TANK,RH MNT,COOLER,BUMPER TANK,LH COOLER,FRONT MNT FAN ASSEMBLY...
  • Page 194 CASTER WHEEL REAR DECK Triple Gang Flail Common Section 6 - 88...
  • Page 195 CASTER WHEEL REAR DECK ITEM TF3060 TF3052A 6T2617 6T3014 TF3053 21725 21990 21741 22057 22533 22071 22066 22070 6T0836 22073 6T0838 22696 21416 21579 21575 21987 22697 6t0830 Triple Gang Flail Common Section 6 - 89 DESCRIPTION CASTER WHL ARM,FLAIL BRKT,REAR CASTER ADJ,LF BUSHING,MACH,1-1/2IDX 2-1/4OD ROLL PIN, 1/4"...

  • Page 196: Side Flail Travel Lock

    SIDE FLAIL TRAVEL LOCK ITEM PART NO. QTY. 30531A TF4248 23745 21783 21992 21775 TF4250 Triple Gang Flail Common Section 6 - 90 DESCRIPTION BONNET (REFER TO HEAD PARTS) BRACKET, TRAVEL LOCK PLATE, TRAVEL LOCK TRAVEL LOCK HOOK CAPSCREW,5/8”x2” NC LOCKWASHER, 5/8”...

  • Page 197: Solenoid Brake Valve Assembly

    SOLENOID BRAKE VALVE ASSEMBLY ITEM DESCRIPTION 34115 AVAIL SOLENOID BRAKE VALVE ASSEMBLY - HIGH PRESSURE 34092 BRAKE VALVE, BLANK 34095 RELIEF VALVE, 3000 PSI 34094 LOGIC ELEMENT 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI 34689 COIL, 12 VDC, BRAKE VALVE 34096...
  • Page 198 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. 34092 34094 34095 06510095 34093 34091 Triple Gang Flail Common Section 6 - 92 DESCRIPTION BRAKE VALVE, BLANK LOGIC ELEMENT RELIEF VALVE, 3000 PSI METRI PAK COIL CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) RELIEF VALVE, 2600 PSI...
  • Page 199 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: - MOWER WILL NOT START - system pressure is low (engine not lugging). - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure. - MOWER WILL NOT ROTATE AT FULL SPEED - limited power.

  • Page 200: Decal Location

    DECAL LOCATION ITEM PART NO. QTY. 31522 22839 6T3236 6T3249A 6T3261 6T3240 6T3217 6T3224 TB1011 TF1112 Triple Gang Flail Common Section 6 - 94 DESCRIPTION DECAL, TIGER LOGO, 10” X 5.5” USE HAND GREASE GUN SERIAL NUMBER PLATE MADE IN U.S.A. LUBE CUTTER SHAFT BEARING LUBE GROUND ROLLER BEARING USE SYNTHETIC GEAR LUBE...
  • Page 201 SWITCHBOX SERVICE PARTS ITEM QTY. 06514011 35226 06510028 33811 6T3923 34540 06514006 06514015 06550002 35227 Triple Gang Flail Common Section 6 - 95 DESCRIPTION SWBX,ALUM,BLK,06510097 SWITCH,MOWER,COLEHERSEE SWITCH,FORWARD/BRAKE/REV SWITCH,MASTER/DECK FLOAT INDICTATOR LIGHT,ON,RED STRAIN RELIEF,3/4,BLACK,NYLON BREAKER,15A,SWBX ALARM,SWBX,REVERSER DECAL,SWTCHBX,TWIN/T3F,REV FAN RELAY,DP,DT,12V,LY2F,35226...

  • Page 202: Switchbox Schematic

    SWITCHBOX SCHEMATIC Triple Gang Flail Common Section 6 - 96...
  • Page 203 PTO STAND ITEM PART NO. QTY. 06370080 06370022 06520048 Triple Gang Flail Common Section 6 - 97 DESCRIPTION BRACKET,SUPPORT SUPPORT, PTO PIN, .5x2.5,BENT,W/R-CLIP...
  • Page 204 Triple Gang Flail Common Section 6 - 98...
  • Page 205 JD 52-5520 TRIPLE EGRESS TRIPLE EGRESS SECTION Assembly Section 5-1...
  • Page 206 ASSEMBLY - TRIPLE EGRESS, CAB TRIPLE EGRESS MOUNTING Park the tractor on a flat, hard, level surface. Lower both side decks down onto the hard surface. Make sure the engine is off and the park brake has been set. Operate the lift controls several times to release any pressure contained in the hydraulic lift system.
  • Page 207 ASSEMBLY - TRIPLE EGRESS, CAB TRIPLE EGRESS MOUNTING CONTINUED NOTE: Use the egress pump ONLY to lifting or lowering the head for storage, or transportation by trailer. When the egress pump is not in use make sure the switch box key is in the “off” position and key has been removed. Assembly Section 5-3...
  • Page 208 OPERATION - TRIPLE EGRESS, CAB EGRESS OPERATION When operating the egress system to lift the deck, turn the key to the “DRAFT” position and push the rocker switch to the “LIFT” position and it will lift the draft beam. Once the draft beam is lifted to the highest position, then turn the key to the “DECK” position and push the rocker switch to the “LIFT”...
  • Page 209 TRIPLE EGRESS TROUBLESHOOTING FAILURE MODE: - DECK OR DRAFT CYLINDER ONLY GOES ONE WAY. - DECK OR DRAFT CYLINDER WILL NOT STAY IN POSITION. - WILL OPERATE WITH LIFT VALVE, BUT NOT WITH EGRESS. - EGRESS DOES NOT OPERATE AS FAST AS IT USED TO. CORRECTIVE STEPS: 1.
  • Page 210 PUMP MOUNTING - TRIPLE EGRESS, CAB 9-11-02 Assembly Section 5-6...
  • Page 211 PUMP MOUNTING - TRIPLE EGRESS, CAB ITEM PART NO. QTY. 06510066 34306 34307 34361 34124 34123 6T3951 34437 34440 34439 34438 06500190 34018 32478 34499 33983 32901 24860 24881 21629 21988 21529 21986 21833 22021 21825 23572 24201 12’ Assembly Section 5-7 DESCRIPTION EGRESS PUMP COVER FRONT HALF...
  • Page 212 PUMP PARTS - TRIPLE EGRESS, CAB Assembly Section 5-8...
  • Page 213 PUMP PARTS - TRIPLE EGRESS, CAB ITEM 06510067 06510068 06510070 06510170 06510171 06510172 06510173 06510174 06510175 06510176 06510177 06510179 06510180 06510181 06510182 06510183 06510184 06510185 06510186 06510187 06510188 06510189 06510178 33380. Assembly Section 5-9 DESCRIPTION MANIFOLD,EGRESS,HYTOST,T3F MOTOR,EGRESS,HYTOS,T3F PUMP,EGRESS,HYTOS,T3F RELAY,06510066 HARNESS,06510066 COIL,06510066 SPACER,06510066 SPOOL,06510066...
  • Page 214 SWITCH BOX PARTS - TRIPLE EGRESS, CAB ITEM 34934 34933 34937 34936 34935 34938 34939 34940 Assembly Section 5-10 DESCRIPTION BOTTOM BOX, EGREES SWITCH BOX TOP BOX, EGRESS SWITCHBOX KEY SWITCH, EGRESS SWITCH BOX 10 AMP CKT BRKR, EGRESS SWITCH BOX ROCKER SWITCH, EGRESS SWITCH BOX STRAIN RELIEF, EGRESS SWITCH BOX 3/4 LOCK NUT, EGRESS SWITCH BOX...
  • Page 215 TRIPLE EGRESS SCHEMATIC Assembly Section 5-11...
  • Page 216 Assembly Section 5-12...

  • Page 217: Warranty

    WARRANTY SECTION Warranty Section 7-1...

  • Page 219: Warranty Information

    WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
  • Page 220 ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator.
  • Page 221 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.
  • Page 222 Printed in USA © Tiger Corporation...

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Triple flail

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