Tiger JD 5065 / 5085 - 5105M Mounting And Operating Instructions

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PARTS LISTING WITH

MOUNTING AND OPERATING

INSTRUCTIONS

Current as of 01/12/2012

Tiger Corporation

3301 N. Louise Ave.

Sioux Falls, SD 57107

1-800-843-6849

1-605-336-7900

www.tiger-mowers.com

SIDE ROTARY

ASSEMBLIES

JD 5065 / 5085 - 5105M

06010020

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Page 1 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS SIDE ROTARY ASSEMBLIES JD 5065 / 5085 - 5105M Current as of 01/12/2012 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06010020...
Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower.
Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY SECTION_____________________________________ ASSEMBLY / MOUNTING SECTION______________________ OPERATION SECTION_________________________________ MAINTENANCE SECTION______________________________ PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result.
Page 7: Safety Section
SAFETY SECTION...
Page 8: General Safety Instructions And Practices
General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
Page 9 Si no lee Ingles, pida ayuda a alguien que PELIGRO! si lo lea para que le traduzca las medidas de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
Page 10 Never allow children or other persons to ride on the Tractor or Implement. DANGER! Falling off can result in serious injury or death. DANGER! Never allow children to operate or ride on the Tractor or Implement. WARNING! Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
Page 11 WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PER- MANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss.
Page 12 WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
Page 13 CAUTION! On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully. Keep bystand- ers away during operations. DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement.
Page 14 DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
Page 15 Rotary Mowers are capable under adverse conditions of throwing DANGER! objects for great distances serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, working condition;...
Page 16 WARNING! Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame.
Page 17 The rotating parts of this machine continue to rotate even after the Tractor WARNING! has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. “Wait a minute...Save a life!”...
Page 18 SAFETY Side Rtry Safety Section 1-12...
Page 19 ITEM PART NO. QTY. 22839 INSTRUCT 22840 WARNING 24028 WARNING 31522 LOGO 31523 LOGO 42350 DANGER 33743 INSTRUCT 42399 REFLECT 42400 REFLECT 6T3217 DANGER 6T3219 WARNING 6T3220 INTRUCT 6T3221 CAUTION 6T3222 INSTRUCT 1059 INSTRUCT 6T3224 DANGER 6T3230 WARNING 6T3233 CAUTION 6T3234 CAUTION 6T3236...
Page 20 SAFETY PART NO. LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10"X5.5" 31522 MOWER DECK 18.25"X10" 31523 HYDRAULIC TANK Side Rtry Safety Section 1-14...
Page 21 SAFETY PART NO. LOCATION 42350 MOWER DECK 33743 INSIDE OF CAB 42399 MOWER DECK 42400 MOWER DECK Side Rtry Safety Section 1-15...
Page 22 SAFETY 29-6T3221 Side Rtry Safety Section 1-16 PART NO. LOCATION 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CAB...
Page 23 SAFETY Side Rtry Safety Section 1-17 PART NO. LOCATION 6T3233 INSIDE OF CAB 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3243 INSIDE OF CAB...
Page 24 SAFETY Side Rtry Safety Section 1-18 PART NO. LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB...
Page 25 SAFETY PART NO. LOCATION 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECK 02962764 MOWER DECK DRAFT BEAM Side Rtry Safety Section 1-19...
Page 26 SAFETY Side Rtry Safety Section 1-20 PART NO. LOCATION 02965262 DRAFT BEAM 02967827 CAB FENDER...
Page 27: Hydraulic Tank
SAFETY 34852 HYDRAULIC TANK 00756059 MOWER DECK Side Rtry Safety Section 1-21...
Page 28 ITEM PART NO. QTY. 50023 AVAIL 00776031 33997 AVAIL 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator. Then select an installation method and attach the canister. CAUTION-AVOID DRILL- ING HOLES INTO UNKNOWN AREAS, wires and other parts may be located behind these areas.
Page 29: Federal Laws And Regulations
FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Page 30 SAFETY Side Rtry Safety Section 1-24...
Page 31: Assembly / Mounting Section
JD5XX5M - TM ASSEMBLY SECTION Assembly Section 2-1...
Page 32: Tractor Preparation
Before attempting to mount your Tiger mower, it is important to read an understand all of the Safety Messages in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages.
Page 33 CRANKSHAFT ACCESS To access the crankshaft of the JD5065M and 5085-105M, a hole will need to be cut in the front of the tractor casting. The battery plate will need to be raised to cut the hole and attach the crankshaft adapter. To do this, remove and save the bolts holding the battery plate to the tractor frame After the bolts have been removed, use a pry bar to raise the battery plate.
Page 34 CRANKSHAFT ACCESS Find the center punched marking on the front end of the tractor(shown below), and use it as a guide for cutting. Use a 1-3/4” hole saw to cut a hole for the driveshaft. Once the hole is cut you will be able to look through the hole and see the driveshaft cover. The driveshaft cover is held on by two bolts.
Page 35 DRIVESHAFT & FRONT PUMP MOUNTING Thread the pump drive shaft into the crankshaft adapter. Slide splined drive shaft coupler onto the pump drive shaft. Install the pump onto the mounting bracket. NOTE: the pump is offset to one direction, the pump should be installed with the offset side on top.
Page 36 CABLE CONTROL LEVER STAND Place the cable control bracket on the floor so that the bracket is 2-1/2” from the side edge of the door, and 4-3/8” in front of the rear edge of the door. See images below. Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut.
Page 37 SWITCH BOX WIRING Route the green wires and the red wire (with the 10amp fuse) from the switchbox to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the wires from the switch box with plastic wire wrap provided. Remove the console panel under the steering wheel to access wires.
Page 38 ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. (ASM-C-0009) Assembly Section 2-8...
Page 39: Valve Mounting
VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender. See illustration below. Drill the square holes in the fenders to accept 3/8” capscrews. Use the hardware noted in the parts section to attach the valve mounting bracket to the tractor.
Page 40: Return Line Installation
PRESSURE LINE INSTALLATION The hydraulic pressure line will be plumbed into the tractors power beyond port. Locate the power beyond port on the upper right side of the tractor rear remotes, remove the plug (refer to the illustration below and the Parts Section). After the plug is removed, connect the adapter and route the hose from the adapter to the lift valve, as shown in the Parts Section.
Page 41 ASSEMBLY MANUAL LIFT VALVE PORTS (ASM-C-0057) MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles, or valve stand. Refer to the parts section for assembly and components needed. (ASM-C-0071) Assembly Section 2-11...
Page 42 ASSEMBLY *NOTE ON HUSCO CONTROL VALVES* Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders, but restricts flow out of the cylinder, thereby providing proper boom control.
Page 43 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 6”...
Page 44: Hose Routing
ASSEMBLY FENDER CUT FOR WHEEL WELL TANK A notch will have to be cut into the left rear fender to allow room for the hydraulic tank filler neck. The notch should start at 2 inches from the rear corner of the fender and create a 1 inch deep arc that is 5 inches long.
Page 45 ASSEMBLY mast, and to the flail mowers. The hoses may get into the front and/or rear tires if not properly routed and clamped. (ASM-C-0061) FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil Assembly Section 2-15...
Page 46 requirements. (ASM-C-0004hydro resrv) WHEEL SPACER WITH WHEEL WELL TANK When the left wheel is off, a spacer kit is needed with the wheel well tank (part# 06200637.) Attach the spacer to the left wheel portion of the axle with the hardware provided.
Page 47 GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application. (ASM-C-0011) HOSE COVERING Secure hoses together with zip ties wherever loose. Wrap the hoses between the swivel and main boom with the hose cover provided. Wrap the hoses between the main boom and secondary boom with the hose cover provided.
Page 48 ASSEMBLY chart located in the maintenance section of this manual. (ASM-JD-0072) SIDE MOWER HYDRAULIC DIAGRAM (ASM-C-0090) Assembly Section 2-18...
Page 49 CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch, drill holes to match if necessary, mount in dry and well protected area. Secure as shown in the parts section. A.) ORANGE 10 GA. wire from terminal (D) to +12V battery post on tractor starter solenoid. B.) RED 14 GA.
Page 50 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH (MOUNTING) (ASM-JD-0096) Assembly Section 2-20...
Page 51 DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the Common Parts section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
Page 52: Mower Mounting
MOWER MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below.
Page 53 TRAVEL LOCK MOUNTING Install the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture. Raise the deck/flail to it’s upright position (Deck ear touches to stop bolt as shown in the picture).
Page 54: Stop Bolt Adjustment
STOP BOLT ADJUSTMENT Extend the outboard cylinder all the way out. Adjust the stop adjustment bolt (located on the top of the draft beam) out until it is up against the bonnet. Lock the bolt down with the ¾” hex nut. NOTE: When the outboard cylinder is fully extended, the bonnet or deck should either be up against the stop or if travel locks are installed, it should be up against the travel lock.
Page 55 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book.
Page 56 ASSEMBLY Assembly Section 2-26...
Page 58: Operation
TIGER SIDE ROTARY MOWER OPERATING INSTRUCTIONS Tiger Side Rotary Mowers are manufactured with quality material by skilled workers. The side mower positions may optionally be controlled with the tractors remote hydraulic connections or a combination of lift valve and remote hydraulics. If so, determine which position of the mower is to be controlled by each remote lever. The mower is equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.
Page 59: Standard Equipment And Specifications
1. STANDARD EQUIPMENT AND SPECIFICATIONS SIDE ROTARY Cutting Width Spindle Drive Cutter Assembly Cutter Head Arc Knives Main Frame Lift Control * May vary depending on tractor model. The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation (see Mower Standard Equipment and Specifications).
Page 60: Operator Requirements
2. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
Page 61: Tractor Requirements
3. TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended. Tractor Requirements and Capabilities •...
Page 62: Getting On And Off The Tractor
3.4 Front End Weight A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires.
Page 63: Starting The Tractor
4.2 Dismounting the Tractor Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down and lower the implement to the ground. Shut down the tractor engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never leave the seat until the tractor, its engine and all moving parts have come to a complete stop.
Page 64: Connecting The Mower To The Tractor
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.
Page 65: Pre-Operation Inspection And Service
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene.
Page 66 7.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations. The following are some of the items that require daily service and inspection: • Tire condition/air pressure •...
Page 67: Frame Assembly
Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have attaching hardware. Serious injury may occur from not maintaining this machine in good working order.
Page 68 HYDRAULIC LINE INSPECTION • Check hydraulic leaks cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. • Inspect the condition of the valve weldment. •...
Page 69 HYDRAULIC PUMP/OIL RESERVOIR • Check oil reservoir level and oil condition. (Add specific type oil if low) • Change hydraulic oil filter and hydraulic oil according to maintenance schedule. • Ensure there are no oil leaks and fitting are properly connected •...
Page 70 ROTARY HEAD INSPECTION • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain rotary balance. • Ensure blade carrier nuts are torqued to proper specifications.
Page 71 7.2 Cutting Component Inspection Inspect blade pan and blade assembly for the following: Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • Become bent or deformed from it’s original shape or •...
Page 72 7.3 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed: Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has: • Visible cracks or • If the recessed area on blade bolt is worn off or •...
Page 73 Tractor PRE-OPERATION Inspection Mower ID#________________ Date: Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 74 Side Rotary Mower PRE-OPERATION Inspection Mower ID#________________ Date: Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 75: Driving The Tractor And Implement
DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following.
Page 76 7.4 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.
Page 77 7.6 Driving the Tractor and Implement Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and unit. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
Page 78: Operating The Tractor And Implement
Inclines and ditches should be approached along a line which is at an angle as shown. This type of path will reduce the possibility of resulting damage. If the gradient is so steep that such an approach increases the possibility of a tractor roll-over, select an alternate crossing path.
Page 79 Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death.
Page 80 Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS: -Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;...
Page 81 8.3 Ground Speed Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph(3-8 kph). Operate the mower at the proper speed to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or the tractor instrument panel for the engine speed and gear to provide the desired ground speed.
Page 82 OPERATION MOWER LIFT The handle nearest the center of the tractor, actuates the Lift Cylinder (Inboard). Pulling the valve handle back, towards the operator, causes the Lift Cylinder to raise the Extension Arm. If the handle is released, the valve will automatically return to center and the Extension Arm will be locked in place.
Page 83 MEASUREMENT OF HEAD PITCH 1. CUT MOWER OFF AND ALLOW BLADES TO STOP ROTATING 2. Move machine to a flat, level area such as a concrete slab 3. Lower mower head to within several inches of the ground but do not rest head on ground. 4.
Page 84 9.1 Basic Troubleshooting Guide for First Start-up. a. Electrical solenoid valve does not work - check wiring, possible faulty switch, possible faulty solenoid. b. Pump is making noise - check for obstruction in suction hose and tank suction assembly, check alignment of pump driveshaft.
Page 85 OPERATION 9.2 Control Location and Functions The side mower height is controlled with a two or three spool valve and is coordinated as shown below. The optional three spool valve allows for the operation of a rear rotary mower or side ditcher. If the unit is equipped with a three spool valve, do not operate the third spool handle unless a rear rotary or ditcher is mounted.
Page 86 9.3 Operating the Mower Only operate the mower from the tractor operator’s seat with the seatbelt securely fastened. The tractor must be equipped with a ROPS in the raised position or a ROPS cab. The mower is designed to cut vegetation up to 2” in diameter. Sharp blades will produce a cleaner cut and require less power.
Page 87 When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose objects - such as gravel, rocks and debris.
Page 88 When encountering a very severe condition which causes the tractor to stall, disengage mower, start tractor, raise the mower from the cut. Shut tractor off and inspect the mower, blades and disk for damage before engaging mower again. If the blades jam or stop, disengage the clutch and raise the head slightly or back the tractor up. Normally, this will clear the cutter head.
Page 89 All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components.
Page 90: Disconnecting The Mower From The Tractor
9.4 Shutting Down the Implement To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time. Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation.
Page 91: Transporting The Tractor And Implement
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement. (SRM-20) 11. MOWER STORAGE It is recommended that the mower be stored with the mower fully lowered to ground level. If the mower is stored in the raised position, select a level area and place blocks under the mower to prevent the mower from falling BEFORE disconnecting the mower from the tractor.
Page 92 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. 12.1 Transporting Mower TRANSPORTING UNDER THE UNIT’S OWN POWER When transporting between job sites or between cutting passes, the following procedure should be followed: 1.
Page 93 Next, cap or plug the hose ends and the ports on the solenoid valve and motor. For a cable lift mower disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. For a combo lift mower, disconnect the linkage from the mower and replace the pin and hardware with the draft beam to prevent loss.
Page 94 The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility. Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway.
Page 95 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads.
Page 96 Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer.
Page 97: Troubleshooting Guide
OPERATION TROUBLESHOOTING GUIDE HYDRAULIC CYLINDER NOT WORKING - Check level of hydraulic fluid (see sight gauge on tank). Check to see if pump is functioning properly by attempting to use another cylinder or pressure gauge. If pump is working properly, check the pressure on the line. The relief valve may be by-passing fluid at too low pressures. If cylinder is still not functioning properly, check the line for stoppage.
Page 100: General Instructions
GENERAL INSTRUCTIONS Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization.
Page 101 Do not modify or alter this Implement. Implement, any of its components or any Implement function. Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine.
Page 102: Regular Maintenance
REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. ITEM Drive Shaft Yoke, U-Joint & Stub Shaft Pump Drive Shaft Crankshaft Adapter Pivot Points Hydraulic Fittings...
Page 103 WEEKLY OR EVERY 40 HOURS ITEM Rotary Spindle WEEKLY OR EVERY 50 HOURS ITEM In Tank Hydraulic Fluid Filter (10 micron filter) In-Line High Pressure Filter (10 micron filter) MONTHLY OR EVERY 150 HOURS ITEM Hydraulic Fluid Level Hydraulic Tank Breather Rear Tire Type 480/80R38 18.4-34...
Page 104 YEARLY OR EVERY 500 HOURS ITEM Spindle Grease Motor to Spindle Spline Hydraulic Tank Fluid In Tank Hydraulic Fluid Filter (10 micron filter) In-Line HP Filter (10 micron filter) Hydraulic Tank Breather SIDE ROTARY © 2011 Alamo Group Inc. MAINTENANCE SERVICE COMMENTS Change...
Page 105: Troubleshooting
TROUBLESHOOTING SYMPTOMS Vibration Mower will not lift Oil Temperature rises Mower will not start or run SIDE ROTARY © 2011 Alamo Group Inc. MAINTENANCE CAUSE REMEDY Loose Bolts Check all bolts and tighten to recommended torque specifications in this section Cutter assembly a.
Page 106 TROUBLESHOOTING (CONTINUED) Motor runs but will not cut Mower turns slowly or not at all Pump will not work Motor will not work NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover of this manual.
Page 107: Torque Specifications
MAINTENANCE TORQUE SPECIFICATIONS SIDE ROTARY Maintenance Section 4-9 © 2011 Alamo Group Inc.
Page 108: Lubrication Recommendations
LUBRICATION RECOMMENDATIONS DESCRIPTION APPLICATION Tractor Hydraulics Reservoir Mower Hydraulics Reservoir Cold Temperatures 0°F Start-Up Normal Temperatures 10°F Start-Up Normal Temperatures 15°F Start-Up High Operating Temp. Above 90°F Flail Rear Gearbox Grease Cutter Shaft & Ground Grease Gun Roller Shaft (Flail) Drive Shaft Coupler Grease Gun (Flail and Rotary)
Page 109 POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED on both sides. CLEANING THE SUPERCOAT HARD-COAT 1.
Page 110 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVOIRS When filling or checking the oil level, the unit should be parked on a level surface., shut “OFF”, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather.
Page 111 MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Assure system been shut down depressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench-or-ratchet and turning in a counterclockwise...
Page 112 MAINTENANCE GREASING THE UPPER AND LOWER SHEAVES Locate the grease zerks on the ends of the upper and lower sheave pins as shown below. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each pin until it protrudes from the ends. These should also be greased daily or for every 8 hours of service.
Page 113 GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or every 8 hours of service.
Page 114 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown.
Page 115 MAINTENANCE BALL VALVES The ball valves at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED WHEN PUMP COUPLED TO MOTOR OR P.T.O.! Failure to do so will result in component failure! GREASING SPINDLE Locate grease fitting on inside of deck housing.
Page 116 MAINTENANCE GREASING MOTOR SPLINE TO SPINDLE SPLINE For direct drive mowers, locate motor spline and spindle spline on the mower deck. Grease splines with Mobil moly 52. Use about 4 ounces of grease. Change grease yearly or every 500 hours. SIDE ROTARY Maintenance Section 4-18 ©...
Page 117 Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel.
Page 118: Rotary Knife Replacement
ROTARY KNIFE REPLACEMENT 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3. Lube threads with anti-seize, motor oil or grease. Install bolts through knife and disk from bottom side of disk.
Page 119 HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing. Be sure the spindle is assembled correctly.
Page 120: Bearing Adjustment
BEARING INSTALLATION 1. Press upper bearing cup into the spindle housing 2. Turn the spindle housing over and press in the lower bearing cup. 3. Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing.
Page 121: Daily Maintenance Schedule
DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. _______ Pump Drive Shaft: Check for end play in driveshaft / coupler and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
Page 123: Parts Section
JD 5XX5M - TM/TSR PARTS SECTION...
Page 124 NOTES...
Page 125 PART NAME INDEX PARTS ORDERING GUIDE ... 4 NOTES... 5 TRACTOR MOUNT KIT... 6 TRACTOR MOUNT KIT - HYDRAULICS... 8 2 SPOOL CABLE CONTROL STAND... 10 CABLE (MANUAL) LIFT VALVE - 2 SPOOL... 12 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502058... 14 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24500...
Page 129 Continued... ITEM PART NO. QTY. DESCRIPTION 06300109 MAIN FRAME 06300124 MNFRM,LDR (LOADER MOUNT) 06410898 UPRIGHT,LH 06410899 UPRIGHT,RH 06300111 AXLE BRC,LH 06300110 AXLE BRC,RH 06380015 TANK,RES,WHEEL WELL 23152 PUMP,P350-1-3/4 GEAR 06401034 MOUNT,PUMP 06380031 GUARD,PUMP 21639 CAPSCREW,3/8" X 3-1/4",NC 22016 FLATWASHER,3/8" 21627 NYLOCK NUT,3/8",NC 33764 FLATWASHER,5/8",SAE...
Page 130: Tractor Mount Kit - Hydraulics
ITEM PART NO. QTY. DESCRIPTION 23152 PUMP 06370109 COUPLER 06420118 DRV SHFT,23.75" (JD5095 - 5105M TRACTORS) LVB24989 JD PULLEY KIT (JD5095 - 5105M TRACTORS) 06530002 CAPSCREW,SKT HD,10MM X 75MM,1.5P 06420119 DRV SHFT,24.65" (JD5065 - 5085M TRACTORS) 06420120 ADPTR,CRNKSHFT (JD5065 - 5085M TRACTORS) 6T3013 ROLLPIN,1/4"...
Page 131 Continued... ITEM PART NO. QTY. DESCRIPTION 06700091 TANK,RES,ASSY,WHEEL WELL 06380015 TANK,RES,WHEEL WELL 06505067 SIGHT GAUGE 06505044 FLTR ASSY,IN-TANK CPLT,SAE10MP 21627 NYLOCK NUT,3/8",NC 06505127 PLUG,SAE,#20 6T0649 FILTER GAUGE TF4888 STREET ELBOW,1/8" X 90º 06505077 CAP,BREATHER,O-RING 06503084 ELBOW,1-1/2"FOR X 1-1/2"FOR,MACH 06503083 ADAPTER,1-1/2"MOR X 1-1/2"MOR 34309 BALL VALVE,1-1/2"FOR 34710...
Page 133 Continued... ITEM PART NO. QTY. DESCRIPTION 31923 BRKT,CTRL,CBL 6T1251 CBL CTRL BOX,180 DEG 06510102 SWITCH BOX,SIDE 34496 BRKT,SWITCH BOX 6T3951 SCREW,MACHINE,8-32 X 1/2" 21986 LOCKWASHER,1/4" 21525 HEX NUT,1/4",NC 21542 CAPSCREW,1/4" X 4",NC 21635 CAPSCREW,3/8" X 2-1/4",NC 27082B SPACER 21627 NYLOCK NUT,3/8",NC 06505100 CBL,CNTRL,108"...
Page 135 Continued... ITEM PART NO. QTY. DESCRIPTION 06502058 VALVE,2SP,OC (COMBO LIFT DRAFT BEAM) 24500 VALVE,2SP,OC (CABLE LIFT DRAFT BEAM) 06340033 VALVE MNT 34622 PLATE,VALVE,REAR MNT 21632 CAPSCREW,3/8" X 1-1/2",NC 6T2615 WASHER,FENDER,3/8" 21627 NYLOCK NUT,3/8",NC 21630 CAPSCREW,3/8" X 1",NC 22016 FLATWASHER,3/8" 06505100 CBL,CNTRL,108"...
Page 137 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502058 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1701 END COVER,OPEN CENTER TB1017P VALVE SECTION (SINGLE ACTING,SPRING DETENT) 06502091 VALVE SECTION (DOUBLE ACTING,CENTER SPRING) 31861 RELIEF VALVE, 360 PSI TB1017E RELIEF VALVE, 2250 PSI TB1017M SHUT-OFF PLUG TB1017M...
Page 139 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24500 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1701 END COVER,OPEN CENTER TB1017P VALVE SECTION (SINGLE ACTING,SPRING DETENT) TB1017P VALVE SECTION (SINGLE ACTING,SPRING DETENT) TB1017E RELIEF VALVE, 2250 PSI TB1017M SHUT-OFF PLUG TB1017M SHUT-OFF PLUG TB1017L...
Page 140: Wheel Spacer
ITEM PART NO. QTY. DESCRIPTION 06770025 KIT,SPCR,WHL,JD 06400919 RING,SPACER,WHEEL,JD JD5XX5 TM,TSR ©2011 Alamo Group Inc. WHEEL SPACER Parts Section 5-18...
Page 141: Hose Guide On Hd Draft Beam
ITEM PART NO. QTY. DESCRIPTION 28955D HD COMBO DRAFT BEAM 21627 NYLOCK NUT,3/8",NC 06370164 HOSE GUIDE 21632 CAPSCREW,3/8" X 1-1/2",NC JD5XX5 TM,TSR ©2011 Alamo Group Inc. HOSE GUIDE ON HD DRAFT BEAM Parts Section 5-19...
Page 143 COMMON SIDE ROTARY PARTS SECTION...
Page 144 NOTES...
Page 145 PART NAME INDEX PARTS ORDERING GUIDE ... 5 CABLE DRAFT BEAM ASSEMBLY... 6 COMBO DRAFT BEAM ASSEMBLY... 8 60IN SIDE CABLE TM ROTARY MOWER... 10 72IN SIDE CABLE TM ROTARY MOWER... 12 60IN SIDE COMBO TM ROTARY MOWER ... 14 72IN SIDE COMBO TM ROTARY MOWER ...
Page 146 PART NAME INDEX FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC... 68 WETCUT... 69 WETCUT 50 GALLON TANK MOUNT... 70 WETCUT 100 OR 150 GALLON TANK MOUNT ... 71 WETCUT TANK PLUMBING... 72 WETCUT SPRAYER HEAD ASSEMBLY... 74 WETCUT CABLES... 76 COMMON SIDE ROTARY ©2011 Alamo Group Inc.
Page 149 Continued... ITEM PART NO. QTY. DESCRIPTION 6T0105 DRAFT BEAM (STD WITH TRAVEL LOCK) ------- 27241 DRAFT BEAM (EXTENDED 6”) 6T0150 CYLINDER 3” X 18” 6T0151R HYD. CYLINDER 3” X 10” 6T0100 LOWER SHEAVE BRACKET 6T0101 UPPER SHEAVE BRACKET 33768 SHEAVE 6T0110 LIFT CABLE (STD 1/2”...
Page 151 Continued... ITEM PART NO. QTY. DESCRIPTION 06350001 COMBO DRAFT BEAM - STD DTY ROTARY 31063 COMBO DRAFT BEAM - HVY DTY ROTARY 6T0151R HYD. CYLINDER 3” X 10” 32215 HYD. CYLINDER 3” X 12” - STD DTY 25343 HYD. CYLINDER 3" X 12" - HVY DTY TF4500A PIVOT ARM TF4507B...
Page 153 Continued... ITEM PART NO. QTY. DESCRIPTION 32099 RTRY, 60" DECK, CABLE 31773 GAURD,CHAIN,FRONT,SR60 6T1001 BRKT, MOTOR MTG, 60"SIDE RTRY 6T0820H SKID SHOE, TM60 22592 FLAP, DEFLECTOR, TM60 6T0823 BAR, FLAP, TM60 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8" HOLES 21223 SPROCKET, 1-1/4" BORE 6T2277 CAPSCREW,3/4"...
Page 155 Continued... ITEM PART NO. QTY. DESCRIPTION 21225B RTRY,72" DECK, CABLE 31931 GAURD,CHAIN,FRONT,SR72 6T1001 BRKT, MOTOR MTG, 60"SIDE RTRY 21248 SKID SHOE, TM72 21295B FLAP, DEFLECTOR, TM72 21242A BAR, FLAP, TM72 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8" HOLES 21223 SPROCKET, 1-1/4" BORE 6T2277 CAPSCREW,3/4" X 2",NF 21993 LOCKWASHER,3/4",GR 8 6T2413...
Page 157 Continued... ITEM PART NO. QTY. DESCRIPTION 30087D RTRY, 60" DECK, COMBO - STD DUTY 32617 RTRY, 60” DECK, COMBO - HEAVY DUTY 31773 GUARD,CHAIN,FRONT,SR60 6T1001 BRKT, MOTOR MTG, 60"SIDE RTRY 6T0820H SKID SHOE, TM60 22592 FLAP, DEFLECTOR, TM60 6T0823 BAR, FLAP, TM60 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8"...
Page 159 Continued... ITEM PART NO. QTY. DESCRIPTION 34260 RTRY, 72" DECK, COMBO - STD DUTY 31408A RTRY, 72” DECK, COMBO - HEAVY DUTY 31931 GUARD,CHAIN,FRONT,SR72 6T1001 BRKT, MOTOR MTG, 60"SIDE RTRY 21248 SKID SHOE, TM72 21295B FLAP, DEFLECTOR, TM72 21242A BAR, FLAP, TM72 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8"...
Page 161 Continued... ITEM PART NO. QTY. DESCRIPTION 31773 GUARD,CHAIN,TM60,FRONT,ASSY 31762 GUARD,CHAIN,TM60,FRONT 28407 CABLE,5/16",BULK (QTY IN FEET) 22993 CHAIN,5/16",GR30,9 LINK 28408 U-BOLT,CABLE,5/16" (NOT SHOWN) 31774 GUARD,CHAIN,TM60,REAR,ASSY 31763 GUARD,CHAIN,TM60,REAR 31879 ROD,SHORT,TM60 31878 ROD,LONG,TM60 22016 FLATWASHER,3/8",GR8 6T3028 COTTER PIN,1/8" X 1" 22992 CHAIN,5/16",GR30,10 LINK COMMON SIDE ROTARY ©2011 Alamo Group Inc.
Page 163 Continued... ITEM PART NO. QTY. DESCRIPTION 31931 GUARD,CHAIN,TM72,FRONT,ASSY 31863 GUARD,CHAIN,TM72,FRONT 28407 CABLE,5/16",BULK (QTY IN FEET) 22993 CHAIN,5/16",GR30,9 LINK 28408 U-BOLT,CABLE,5/16" (NOT SHOWN) 31932 GUARD,CHAIN,TM60,REAR,ASSY 31864 GUARD,CHAIN,TM60,REAR 31934 ROD,LONG,TM72 31933 ROD,SHORT,TM72 22016 FLATWASHER,3/8",GR8 6T3028 COTTER PIN,1/8" X 1" 22992 CHAIN,5/16",GR30,10 LINK COMMON SIDE ROTARY ©2011 Alamo Group Inc.
Page 165 Continued... ITEM PART NO. QTY. DESCRIPTION 34975 HEAVY DUTY GRASSKAT COMBO ------ 06320005 STD DUTY GRASSKAT COMBO ------- 06320008 HEAVY DUTY GRASSKAT CABLE 34980 SPINDLE ASSY,TM 60" 06504016 CURRENT MOTOR,(M365-1 1/4" 14-SPLINE) 06410254 SKID,OUTBOARD,TM60 22992 CHAIN,10 LINK 6T2270 PLOW BOLT,3/8" X 1" NC 22016 FLATWASHER,3/8"...
Page 167 Continued... ITEM PART NO. QTY. DESCRIPTION 34973 ROD,CHAIN,OUTER,TM60 34974 ROD,CHAIN,INNER,TM60 21631 CAPSCREW, 3/8 X 1-1/4,NC 34972 PLATE,CAP,CHAIN 21625 HEX NUT,3/8",NC 21988 LOCKWASHER, 3/8" 22992 CHAIN,10 LINK 06410947 MNT,FLAP,RH,EXT,TSR 06401184 STRAP,FLAP,EXT,TSR 06410948 COVER,FLAP,EXT,TSR 21632 CAPSCREW,3/8" X 1-1/2" NC 22016 FLATWASHER,3/8",GR8 06410946 MNT,FLAP,LH,EXT,TSR 21580 CAPSCREW,5/16 X 1 NC...
Page 169 Continued... ITEM PART NO. QTY. DESCRIPTION 25214C FRAME,CASTER,WHL (TM60) 28297A FRAME,CASTER WHL (TM72) 22057 SPINDLE,CASTER AXLE,ASSY 6T2617 BUSHING,MACH,1-1/2IDX 2-1/4OD 28548 CASTER WHEEL,SOLID TIRE 22065 HUB,ASSY,CASTER 22066 HUB,CASTER 22070 DUST CAP 22071 HUB STUD 22073 HEX NUT,1”,NF (SLOTTED) 22533 COTTER PIN,3/16” X 2” 6T0830 BEARING,CONE,CASTER WHEEL 6T0838...
Page 170: Caster Wheel Assembly
ITEM PART NO. QTY. DESCRIPTION 22057 SPINDLE,CASTER AXLE,ASSY 21987 LOCKWASHER,5/16” 21575 HEX NUT,5/16” 28548 CAPSCREW,5/16” X 3/4”,NC 22697 RIM,OUTER,CASTER ASSY 21416 TIRE,SOLID 22696 RIM,CASTER WHEEL 22070 DUST CAP 22533 COTTER PIN,3/16” X 2” 6T0836 CUP,CASTER WHEEL 22073 HEX NUT,1",NF (SLOTTED JAM NUT) 22071 HUB STUD 22066...
Page 171: Rotary Disk And Knives
ITEM PART NO. QTY. DESCRIPTION 34876 BLADE MOUNTING DISK 6T1023R NYLOCK NUT,1-1/8” 34878 SPACER 34497 KNIFE MOUNTING BOLT 34685 KNIFE,60" HIGH SUCTION - STANDARD 34684 KNIFE,60" - OPTIONAL 34682 KNIFE 72” (MOUNT ON 72” MOWER ONLY) 25270 FLATWASHER,5/8",USS,GR8 6T2290 CAPSCREW,5/8" X 2" ------ 6T1825 LOCTITE - USED ON ALL DISK MOUNTING BOLTS...
Page 173 Continued... ITEM PART NO. QTY. DESCRIPTION ------ 6T1024H5 SPINDLE ASSEMBLY COMPLETE 6T1031 SPROCKET 6T1016 BEARING LOCK NUT - THICK 22596 JAM WASHER 6T1015 BEARING ADJUSTMENT NUT - THIN 6T1014 BEARING ADJUSTMENT SLEEVE 6T1011 UPPER SEAL - SET OF 2 6T1012 BEARING CONE 6T1013 BEARING CUP...
Page 175 Continued... ITEM PART NO. QTY. DESCRIPTION ------ 34980 SPINDLE ASSEMBLY COMPLETE 34978 SPINDLE MOUNT 34979 SPINDLE,TM60 6T1013 BEARING CUP 6T1012 BEARING CONE 6T1011 UPPER SEAL - SET OF 2 6T1014 BEARING ADJUSTMENT SLEEVE 6T1013H BEARING,CUP,HD 6T1012H BEARING CONE,HD 6T1011H SEAL,LOWER,HD 34985 NUT W/SETSCREW 6T2275...
Page 177: In And 72In Rotary Motor Breakdown
Continued... ITEM PART NO. QTY. DESCRIPTION 06504011 MOTOR ASSEMBLY,TM60 06504018 MOTOR ASSEMBLY,TM72 22790 END,COVER 06504088 HOUSING, PEC 06504062 HOUSING, GEAR 06504090 SET, GEAR SHAFT,TM60 ------ 06504105 SET, GEAR SHAFT,TM72 06504104 CAP SCREW,TM60 ------ 06504106 CAP SCREW,TM72 06504078 SCREW, DRIVE 06504092 06504093 PIN, DOWEL 06504094...
Page 179 Continued... ITEM PART NO. QTY. DESCRIPTION 06504016 MOTOR(M365-1 1/4SPLINE),SEALED 22790 COVER,END 06504088 HOUSING,PEC 06504111 HOUSING,GEAR 06504110 SET,GEAR SHAFT 06504104 CAP SCREW 06504078 SCREW,DRIVE 06504093 PIN,DOWEL 06504094 NAME PLATE 06504095 THRPL 02961940 PLUG,ODT (0.25) 6T5200 RING,SNAP 06504097 SEAL,LIP 22797 SEAL,SQ-R 06504098 SEAL,SIDE CHAN 06504099 SEAL,END CHAN...
Page 180: Front Hydraulic Pump Breakdown
FRONT HYDRAULIC PUMP BREAKDOWN COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-38...
Page 181 Continued... ITEM PART NO. QTY. DESCRIPTION 23152 PUMP ASSEMBLY,1-3/4”,COMPLETE 22766 SHAFT END COVER 22779 PORT END COVER 22774 GEAR HOUSING,1-3/4” 22771 GEAR SET 23824 CAPSCREW 06504078 SCREW,DRIVE 22773 DOWEL PINS 06504077 NAMEPLATE 02965611 THRUST PLATE 22767 PLUG 06504075 SEAL,BK-UP 06504074 SEAL,CHAN 22765 SEAL,LIP...
Page 182: Pump And Grill Guard Options
ITEM PART NO. QTY. DESCRIPTION 32430 UNIVERSAL PUMP GUARD 32737 UNIVERSAL GRILL GUARD 21833 CAPSCREW,3/4" X 2-1/4",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON SIDE ROTARY ©2011 Alamo Group Inc. PUMP AND GRILL GUARD OPTIONS Parts Section 6-40...
Page 183: Cooler Assembly
ITEM PART NO. QTY. DESCRIPTION 21530 CAPSCREW,1/4 X1 NC 21986 LOCKWASHER,1/4 22014 FLATWASHER,1/4 35176 1/4 U-NUT 06370015 SCREEN,COOLER,FRNT 06380006 MNT,COOLER,BUMPER TANK,RH 06380007 MNT,COOLER,BUMPER TANK,LH 06510026 COOLER,FRONT MNT 21629 CAPSCREW,3/8 X 3/4 NC 21988 LOCKWASHER,3/8 22016 FLATWASHER,3/8 34117 ELBOW,1MOR X 1MJ90,FORGED COMMON SIDE ROTARY ©2011 Alamo Group Inc.
Page 184: Reservoir Tank Filter Assembly
ITEM PART NO. QTY. DESCRIPTION 06505044 FILTER ASSY SAE 10 MICRON 28583 CAPSCREW,8MM X 25MM(1.25 PITCH) 06505045 COVER 06505046 SEAL KIT 06505047 SPRING 06505048 BYPASS 35259 FILTER,10 MIC,RETURN LINE 06505049 CAN/BODY COMMON SIDE ROTARY ©2011 Alamo Group Inc. RESERVOIR TANK FILTER ASSEMBLY Parts Section 6-42...
Page 185: In X 10In Hydraulic Cylinder Breakdown
3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 6T0151R HYD. CYLINDER 3" X 10" 6T0167 CYLINDER BUTT 6T0170 CYLINDER GLAND 6T0178 CLEVIS END 6T0164 CYLINDER TUBE 6T0161 PISTON ROD 6T0173 PISTON 6T0179 LOCKNUT 6T0176 TIE ROD ASY ------ 6T0187 SEAL KIT...
Page 186: In X 12In Hydraulic Cylinder Breakdown
3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 32215 HYD. CYLINDER 3" X 12" (STD DUTY) 25343 HYD. CYLINDER 3" X 12" (HVY DUTY) 6T0167 CYLINDER BUTT 6T0170 CYLINDER GLAND 6T0178 CLEVIS END 6T0204 CYLINDER TUBE 6T0203 PISTON ROD 6T0173...
Page 187: In X 18In Hydraulic Cylinder Breakdown
3IN X 18IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 6T0150 CYLINDER 3" X 18" 6T0167 CYLINDER BUTT 6T0170 CYLINDER GLAND 6T0178 CLEVIS END 6T0165 CYLINDER TUBE 6T0162 PISTON ROD 6T0173 PISTON 6T0179 LOCKNUT 6T0177 TIE ROD ASY ------ 6T0187 SEAL KIT...
Page 189 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30801 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1702 END COVER, POWER BEYOND TB1017P VALVE SECTION (SINGLE ACTING, SPRING DETENT) 06502091 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (NO AUX VALVE PORTS) TB1017M SHUT-OFF PLUG TB1017E...
Page 191 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 06503067 RELIEF PLUG 06503067 RELIEF PLUG 6T4209 RELIEF PLUG...
Page 193 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31321 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 06503067 RELIEF PLUG 31861 RELIEF VALVE, 360 PSI 6T4209 RELIEF PLUG...
Page 195 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1702 END COVER, POWER BEYOND TB1017P VALVE SECTION (SINGLE ACTING, SPRING DETENT) TB1017P VALVE SECTION (SINGLE ACTING, SPRING DETENT) TB1017M SHUT-OFF PLUG TB1017E RELIEF VALVE, 2250 PSI TB1017M SHUT-OFF PLUG...
Page 197 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (REMOVE SHUTTLE DISC) 06503067 RELIEF PLUG 06503067 RELIEF PLUG...
Page 199 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502041 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 06503067 RELIEF PLUG 31861 RELIEF VALVE, 360 PSI 06503068 RELIEF PLUG...
Page 200: Brake Valve Assembly
ITEM PART NO. QTY. DESCRIPTION 06510083 BRAKE VALVE, ASSY 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34095 RELIEF VALVE, 3000 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI COMMON SIDE ROTARY ©2011 Alamo Group Inc.
Page 201: Brake Valve Hydraulic Schematic
BRAKE VALVE HYDRAULIC SCHEMATIC COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-59...
Page 202: Cable Draft Beam Travel Lock
ITEM PART NO. QTY. DESCRIPTION ------ CABLE DRAFT BEAM 6T0106 TRAVEL LOCK BRACKET 6T0107 TRAVEL LOCK PINS 3/4” X 3 1/4” 6T3020 R - CLIP 5/32” 21833 CAPSCREW 3/4” X 2 1/4” 21825 HEX NUT 3/4” 21993 LOCK WASHER 3/4” 22021 FLAT WASHER 3/4”...
Page 203: Combo Draft Beam Travel Lock
ITEM PART NO. QTY. DESCRIPTION ------ COMBO DRAFT BEAM 6T0106 TRAVEL LOCK BRACKET 21833 CAPSCREW 3/4” X 2 1/4” ------ MAIN FRAME *REFER TO PARTS SECTION 33856 BRKT,PIN HOLDER 21988 LOCK WASHER 3/8” 21629 CAPSCREW 3/8” X 3/4” 6T3020 R - CLIP 5/32” 6T0107 TRAVEL LOCK PINS 3/4”...
Page 204: Switch Box
ITEM PART NO. QTY. DESCRIPTION 06514013 SWBX,ALUM,BLK,06510102 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 6T3923 INDICTATOR LIGHT,ON,RED 06514014 BREAKER,10A,SWBX 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550018 DECAL,SWTCHBX,TM/TSF,CG 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON SIDE ROTARY ©2011 Alamo Group Inc. SWITCH BOX Parts Section 6-62...
Page 209 Continued... ITEM PART NO. QTY. DESCRIPTION 06520357 TANK,FIRE SUPRESS SYS 06520358 MNT,TANK,FIRE KIT 06520359 PUMP,FIRE SUPRESS SYS 6T2181 CAPSCREW,SKT HD,10/24 X 3/4 24890 HEX NUT,10-24 NYLOCK 06520360 HOSE REEL,FIRE KIT 21630 CAPSCREW, 3/8 X 1,NC 21627 NYLOCK NUT,3/8",NC 06520361 FILTER,FIRE KIT ------ 06520365 FILTER ELEMENT (AVAILABLE)
Page 212: Wetcut 50 Gallon Tank Mount
ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370136 MNT,TANK,50GAL,WETCUT 06520342 TANK,50GA.,WETCUT RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16" 06520343 ANCHOR,STRAP,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520345 STRAP,TANK,WETCUT COMMON SIDE ROTARY ©2011 Alamo Group Inc. WETCUT 50 GALLON TANK MOUNT Parts Section 6-70...
Page 213: Wetcut 100 Or 150 Gallon Tank Mount
ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370138 MNT,TANK,100GAL,WETCUT ------ 06370139 MNT,TANK,150GAL,WETCUT 06520372 TANK,100GA.,WETCUT ------ 06520373 TANK,150GA.,WETCUT 21527 HEX NUT,NYLOCK,1/4" NC 21530 CAPSCREW,1/4" X 1" NC RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16" 06520345 STRAP,TANK,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520343 ANCHOR,STRAP,WETCUT COMMON SIDE ROTARY...
Page 215 Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06520352 FITTING,NIPPLE,1/2X3/8,WETCUT 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2MPX1/2BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520400 QUIK CPLR,MALE,1/2,WETCUT 06520401 QUIK CPLR,FEM,1/2,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 35176 U-NUT,1/4,3/4 TO CENTER 35091...
Page 217 Continued... ITEM PART NO. QTY. DESCRIPTION 06370105 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06410668 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT 06410754 MNT,LH,WET CUT 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497003 TUBE,LG,SPRAYER 06499012 SKIRT,ANTI SPRAY,50 06499013 SKIRT,ANTI SPRAY,7 06520314 TUBE,CAP,SPRAYER 06520316 HOSE,SPRAYER 06520317 NOZZLE,SPRAYER 06520319 TIP,NOZZLE,SPRAYER...
Page 219: Warranty
WARRANTY SECTION Warranty Section 7-1...
Page 221: Warranty Information
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
Page 222 ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator.
Page 223: Owner Requirements
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.

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Tiger JD 5065 / 5085 - 5105M Mounting And Operating Instructions

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