Whyte E-150 Operating Instructions And Owner's Manual page 33

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of the bolt. Once the T-25 Torx bolt (1) is removed from the Bottom Cover (2), slide
the Bottom Cover (2) off the Down Tube of the frame (3) in the same direction as
the axis of the Down Tube (3) so as to completely remove the Bottom Cover (2)
from the bicycle. Note: Safely store the Bottom Cover (2) and the T-25 Torx bolt (1).
Next begin to remove the T-25 Torx bolt (4) from the Down Tube (3). IMPORTANT:
Note that if the bike is standing upright or you have the bike in a work stand, then
support the weight of the Bosch Connector Block (5) and the Bosch Battery (6) as
you undo the T-25 Torx bolt (4). Take care to store the T-25 Torx bolt (4) and
Spring Washer (4a) carefully. The Bosch Connector Block (5) will now be able to be
disconnected from the Bosch battery (6). Pull back on the Bosch Connector Block (5)
to disconnect it from the Bosch Battery (6) and remove the Bosch Connector Block
(5) out from the Down Tube (3). The Bosch Battery (6) could slide out of the Down
Tube (3) under it's own weight at the same time, so take care to look after the wir-
ing loom attached to the Bosch Connector Block (5) as you remove the Bosch Bat-
tery (6) from the Down Tube (3).
You should now have the Bosch Battery (6) removed from the frame.
IMPORTANT: At all times follow closely all recommendations from Bosch con-
tained in the Bosch Customer User Manual documentation material bundled
with your bike (or consult the on-line Bosch resources) to fully understand
how to handle and store your Bosch Battery at all times.
To Refit the Bosch Battery (6) is the reverse of the removal process. Slide the Bosch
Battery (6) back into the Down Tube (3).
IMPORTANT: Ensure that the Bosch Battery (6) is in the correct orientation
(see Figure 55). Failure to correctly orientate the battery will result in the
Bosch Connector Block (5) being unable to be re-fitted.
As the Bosch Battery (6) is inserted into the Downtube (3), take care not to foul or
trap the wiring loom associated with the Bosch Connector Block (5) or the control
cables housed in the Down Tube (3). The Bosch Battery (6) should slide smoothly up
into the Down Tube (3). Before the Bosch Battery (6) is fully inserted into the Down
Tube (3), re-fit the Bosch Connector Block (5) into the end of the Bosch Battery (6).
Ensure the Bosch Connector Block (5) is correctly aligned (see Figure 54). With the
Bosch Connector Block (5) now re-connected to the Bosch Battery (6), slide the as-
sembly into the Down Tube (3) until the Bosch Battery (6) 'bottoms out' on it's end-
stop. Next re-fit the T-25 Torx Bolt (4) and Spring Washer (4a) into the correct
threaded hole (see Figure 54). Tighten the T-25 Torx Bolt (4) to the Bosch Recom-
mended Tightening Torque. (Min 5.0 Nm Max 6.0Nm). Next re-fit the Bottom Cover
(2) onto the Down Tube (3) by sliding the Bottom Cover (2) up the axis of the Down
Tube (3) until the fixing hole lines up with the hole in the Down Tube (3). Re-fit the T
-25 Torx Bolt (1) into the threaded hole. Tighten the T-25 Torx Bolt (1) to the Bosch
Recommended Tightening Torque. (Min 5.0 Nm Max 6.0Nm).
Page 32
WHYTE Service Manual
2019

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