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Related Manuals for Whyte E-180 S MX
Summary of Contents for Whyte E-180 S MX
- Page 1 FULL SUSPENSION RANGE eMTB GRAVITY ENDURO SUSPENSION E-180 S MX E-180 RS MX E-180 WORKS MX eMTB TRAIL ENDURO SUSPENSION E-160 S MX E-160 S 27.5” E-160 RS MX E-160 RS 27.5” eMTB TRAIL ENDURO 29ER SUSPENSION E-160 S 29ER...
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Page 2: Table Of Contents
Table of Contents Introduction Geometry Preparations for Riding: Making Adjustments Whyte Seat Clamp Adjustment Set up of Fork Set up of Rear Damper Suspension Tuning Log Safety Lubrication Servicing the Rear Suspension: Removing the Rear Shock, Links and Swinging Arm 6.1.1 Removing the Rear Shock Only... -
Page 3: Introduction
NOT RIDE YOUR BIKE. Contact your Whyte dealer who will be able to advise you on how to go about setting up you Whyte bike for riding, and or mak- ing adjustments to the components fitted to your Whyte bike. -
Page 4: Whyte Seat Clamp Adjustment
Torque Wrench To adjust the Whyte Seat Clamp, using a 5mm Allen key, undo the M5 socket head screw, until the seat post becomes free in the seat tube of the frame. Adjust the height of the Seat Post in accordance with the relevant seat post manufacturers instructions. To retighten the Whyte seat clamp, tighten the M5 socket head cap screw in a clockwise direction and torque the M5 socket head cap screw to the recommended torque setting as set out in Section 10 of this manual. -
Page 5: Set Up Of Fork
To set Sag on the front fork, you need to measure the amount the fork compresses when you sit on the bike in the normal rid- ing position. See the table for our recommendation of front fork sag on your Whyte bike. To achieve this you will need to adjust the air spring pressure inside the fork. -
Page 6: Suspension Tuning Log
Platform Damping Adjustment: The rear Shock fitted to your Whyte bike may have a “platform” facility to adjust the slow speed compression damping, e.g. Fox “3pos w/Adj” or SRAM RockShox “Motion Control”. Please refer to the relevant shock manufactures technical information to learn how to adjust these features. -
Page 7: Lubrication
Please refer to the Whyte General Instruction Manual for general guidance about lubricating many of the components on your Whyte bicycle. For the correct lubrication regime and maintenance of all individual parts on a Whyte bicycle, please refer to the specific component manufacturers detailed instructions either bundled with this manual or for further information visit the specific manufacturers website or on-line resources. - Page 8 Figure 1: Disassembling the Rear Suspension Figure 2: Disassembling the Rear Suspension (Note: Main Frame 1 not shown for clarity)
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Page 9: Removing The Other Rear Suspension Parts
6.1.2 Removing the Other Rear Suspension Parts Whilst referencing figure 1 and 2, using the 6mm AF Allen Key, unscrew and remove the M15 Pivot Screws (15) at the front of the Link (4). Next, using the 6mm AF Allen Key, unscrew and remove the two M15 Pivot Screws (14) at the rear of the chain-stays (2). Caution! Be careful to retain all the shield washers (Items 2 &... - Page 10 Fig. 1 & 2: Table of Components Item Description Main Frame Chain Stays Seat Stays Link Shape-It Link Rear Shock Absorber M6 Socket Head Cap Screw 8mm Hollow Pivot Pin 31mm Long Collar for M5 Screws M5 x 16 Socket Head Cap Screws T25 Torx Pivot Pin 80mm Long Tapered Sleeve for Expanding Collet M6 x 20 Long Socket Head Cap Screw...
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Page 11: Stripping And Re-Assembling Other Bearings
6.2: STRIPPING AND RE-ASSEMBLING OTHER BEARINGS 6.2.1: EXTRACTION OF BEARINGS Tools required: Bearing press tool 6mm A/F Allen Key 10mm A/F Allen Key 13mm A/F Spanner 18mm A/F Spanner To remove the Bearings (4) from the Link or Rear of the Seat-stay. Assemble the parts as shown in figure 6. Using the 6mm Allen Key and 13mm spanner, tighten the assembly together until the bearing (4) is pressed out of the mating component (6). - Page 12 Figure 4: Assembly of Link Item Description Bearing: 3802V2RD (MN) KR-BOLU Shield washer (O.D. 20mm) Shield washer (O.D. 23mm) Alloy Link...
- Page 13 Figure 5: Assembly of the Seat-stays Item Description Bearing: 3802V2RD (MN) KR-BOLU Middle shield washer (O.D. 20mm) Outer shield washer (O.D. 23mm) Right Seat-stay Left Seat-stay...
- Page 14 Figure 6: Bearing Insertion & Extraction Item: Description M8 Capscrew ISO4162 55 long M8 Washer ISO 7089 M8 Nut ISO 4032 Bearing: 3802V2RD (MN) KR-BOLU Bearing Tool 1 Mating Component (ie: Link or Seat-Stay) Bearing Tool 2...
- Page 15 Figure 7: Bearing Insertion & Extraction Item: Description M8 Capscrew ISO4762 55 long M12 Nut ISO 4035 I. D. 12 Washer ISO 7089 Bearing: 3802V2RD (MN) KR-BOLU Bearing Tool 1 Mating Component (ie: Bottom Bracket Yoke) Bearing Tool 2 Internal Bearing Spacer...
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Page 16: Re-Assembling The Rear Suspension
6.3: RE-ASSEMBLING THE REAR SUSPENSION 6.3.1: Re-assembly of the Rear Suspension Tools Required: 5mm AF Allen Keys (2 off, 1 fitted to a 5Nm to 25Nm Torque Wrench) 6mm AF Allen Key (2 off, 1 fitted to a 5Nm to 25Nm Torque Wrench) T-25 Torx®... - Page 17 Finally to assemble the Chainstays (2) to the Seat-Stays (3), reference Figure 1, check that the shield washers are in place on both sides of each Seat-stay leg (3) (see items 2 & 3 in Figure 5) and apply either SKF LGAF 3E or Castrol Optimol T anti-fret paste to the contacting faces between those shield washers and the Chain-stays (2).
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Page 18: Servicing The Dropout System
Figure 9: Sram UDH Dropout Item Description Sram UDH (Universal Derailleur Hanger) Fixing Bolt Sram UDH Fixing Washer Sram UDH Derailleur Hanger RH Dropout LH Dropout 7.0: SERVICING THE DROPOUT SYSTEM 7.1: SRAM UDH (Universal Derailleur Hanger) System Tools Required: 8mm Allen Key, Torque Wrench. -
Page 19: Whyte 12Mm Qr Shaft
WARNING: If you are unsure about how tight the axle needs to be done up to, DO NOT ride your bike and instead consult your Whyte Dealer who will be able to advise and demonstrate the correct closing force. Ensure that the lever is back to its normal position after every adjustment is made. To do this, pull the spring-loaded ever arm away from the bike (Fig. -
Page 20: Internal Cables & Hoses
A torch / Light source General Note: Take care when removing and refitting or replacing, the Whyte rubber grommets, Too much force applied to the rubber will damage them. Always use the Whyte Grommet Insertion tool to facilitate the removal and insertion of the Whyte Grommets into the frame. -
Page 21: Battery Removal
9.0: REMOVAL OF THE BOSCH BATTERY 9.1: Battery Removal Note: Before removing the battery from your Whyte eMTB, please read and understand all relevant documentation from Bosch. To ensure that the battery is not being charged, disconnect the charger from the remote battery port. - Page 22 Figure 20 Figure 19 Figure 22 Figure 21 Figure 23 Figure 24...
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Page 23: Location Of Bosch Battery Charge Port
The position of the remote charge port for the Bosch Battery has been integrated into the top of the Motor Mount as can be seen in Figure 21a and 21b. To access the charge port, peel back the sealed cover of the Charge Port marked “Whyte Energy”... -
Page 24: Owner's Notes
11.0: OWNER’S NOTES...