Newport XPS-D Startup Manual

Newport XPS-D Startup Manual

Universal high-performance motion controller/driver
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XPS-D
Universal High-Performance Motion
Controller/Driver
Start-Up Manual

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Summary of Contents for Newport XPS-D

  • Page 1 XPS-D Universal High-Performance Motion Controller/Driver Start-Up Manual...
  • Page 2 Start-Up Manual Warranty Newport Corporation warrants that this product will be free from defects in material and workmanship and will comply with Newport’s published specifications at the time of sale for a period of one year from date of shipment. If found to be defective during the warranty period, the product will either be repaired or replaced at Newport's option.
  • Page 3: Table Of Contents

    General Warnings and Cautions.................. 3 2.0 System Overview................... 5 Specifications ......................5 Drive Options ......................7 Compatible Newport Positioners and Drive Power Consumption ......7 Split power entry version .................... 8 Front Panel Description ....................8 Rear Panel Description....................9 2.6.1...
  • Page 4 XPS-D Controller Start-Up Manual 3.4.4 Power ON ....................15 Connecting to the XPS ....................15 3.5.1 Cross-Over Cables (Gray) ................ 16 3.5.2 Straight Through Cables (Black) .............. 16 3.5.3 Direct Connection to the XPS Controller ..........17 3.5.4 Connecting the XPS to a Corporate Network Using Static IP Configuration ...................
  • Page 5 XPS-D Controller Start-Up Manual Digital Servitudes (Driver Boards, DRV00P & Analog Encoders Connectors) ..40 Analog Encoder Inputs (Analog Encoder Connectors) ..........40 6.5.1 Analog Encoder Connector ..............40 7.0 Appendix C: Power Inhibit Connector ............. 42 Description ........................ 42 8.0 Appendix D: PCO Connector ..............
  • Page 6: Eu Declaration Of Conformity

    XPS-D Controller Start-Up Manual EU Declaration of Conformity EDH0395En1031 – 09/18...
  • Page 7: Preface

    Customer shall protect the Newport Programs and Related Materials as trade secrets of Newport, and shall devote its best efforts to ensure that all its personnel protect the Newport Programs as trade secrets of Newport Corporation. Customer shall not at any...
  • Page 8 • Can you identify anything that may have caused the problem? Newport Corporation RMA Procedures Any XPS Series Controller/Driver being returned to Newport must be assigned an RMA number by Newport. Assignment of the RMA requires the item’s serial number.
  • Page 9: Introduction

    To maximize the value of the XPS Controller/Driver system, it is important that users become thoroughly familiar with available documentation. The present XPS-D Start-Up Manual is delivered as a hard copy with the controller. The XPS-D Start-Up Manual, User Interface Manual, Features Manual, Configuration Manual, Programmer’s Manual and Software Drivers manuals are PDF files accessible...
  • Page 10: Electric Shock

    European Union CE Mark Figure 3: CE mark. The presence of the CE Mark on Newport Corporation equipment means that it has been designed, tested and certified to comply with all current and applicable European Union (CE) regulations and recommendations.
  • Page 11: Warning, Caution And Note Definition

    XPS-D Controller Start-Up Manual Warning, Caution and Note Definition The following are definitions of the Warnings, Cautions and Notes that may be used in this manual to call attention to important information regarding personal safety, safety and preservation of the equipment, or important tips.
  • Page 12 • Do not open the XPS Controller/Driver stand-alone motion controller. There are no user-serviceable parts inside the XPS Controller/Driver. • Return equipment to Newport Corporation for service and repair. • Dangerous voltages associated with the power supply are present inside Controller/Driver unit.
  • Page 13: System Overview

    • 1 to 8 axes of stepper, DC brush, DC brushless or linear motors using internal drives: XPS-D2: 2-axis; XPS-D4: 4-axis; XPS-D6: 6-axis; XPS-D8: 8-axis. Number of Axes NOTE: Lower versions are upgradable up to 8-axis. Contact Newport for additional information. • Other motion devices using external third-party drives •...
  • Page 14 XPS-D Controller Start-Up Manual • 40 TTL inputs and 40 TTL outputs (open collector) • 8 synch. analog inputs ±10 V, 16 bits • 8 synch. analog outputs ±5 V, ±10 V or ±12.288 V (configurable), 16 bits • Open loop, PI position, PIDFF velocity, PIDFF acceleration, PIDDualFF voltage •...
  • Page 15: Drive Options

    Start-Up Manual Drive Options The XPS controller is capable of driving up to 8 axes of most Newport positioners using driver cards that slide through the back of the chassis. These factory-tested drives are powered by an internal 750 W power supply, which is independent of the controller power supply.
  • Page 16: Split Power Entry Version

    XPS-D Controller Start-Up Manual Split power entry version The XPS controller can be provided with two separated AC entries. In this case, one is dedicated to controller logic supply and another one is providing motor drive supply. It allows user to turn off the driver power (for safety reason for instance) without losing control on encoder position, limit switches, etc…)
  • Page 17: Rear Panel Description

    Axis Connectors (AXIS 1 – AXIS 8) Each installed axis driver card features a connector to attach a cable (supplied with every Newport stage) between the controller and a motion device. Figure 9: Axis driver card. Please see the next section for installation instructions.
  • Page 18: Ethernet Configuration

    XPS-D Controller Start-Up Manual Ethernet Configuration Figure 10: Ethernet configuration. 2.7.1 Communication Protocols The Ethernet connection provides a local area network through which information is transferred in units known as packets. Communication protocols are necessary to dictate how these packets are sent and received. The XPS Controller/Driver supports the industry standard protocol TCP/IP.
  • Page 19: Programming With Tcl

    XPS-D Controller Start-Up Manual different PC than the first task yet be simultaneously executed within the XPS. Alternatively, if the auto-focusing system is providing an analog feedback, this task could have been implemented as a TCL script within the XPS (see the next topic).
  • Page 20: Getting Started

    XPS Controller/Driver has been carefully packaged at the factory to minimize the possibility of damage during shipping. Inspect the box for external signs of damage or mishandling. Inspect the contents for damage. If there is visible damage to the equipment upon receipt, inform the shipping company and Newport Corporation immediately. WARNING Do not attempt to operate this equipment if there is evidence of shipping damage or you suspect the unit is damaged.
  • Page 21: Installing Handles

    XPS-D Controller Start-Up Manual CAUTION No cables should be connected to the controller at this point! 3.4.1 Installing Handles If the controller is to be installed in an enclosure or cabinet: • Install the handle brackets on the sides with the 2x3 provided screws...
  • Page 22: Connecting To The Main

    XPS-D Controller Start-Up Manual Proceed as follows: • Refer to Driver boards specifications in appendix for appropriate driver card choice. • Remove the necessary slot covers • Starting from the right, carefully insert the driver cards and tighten their securing bolt.
  • Page 23: Power On

    XPS-D Controller Start-Up Manual For Split power entry version: • Terminate the provided C19 plug to an AC line cord and connect it into the “MOTOR DRIVE” cable receptacle. • Connect a standard C13 AC line cord in the “CONTROLLER” cable receptacle.
  • Page 24: Cross-Over Cables (Gray)

    XPS-D Controller Start-Up Manual The “HOST” plug has an adjustable IP address (192.168.0.254 upon delivery). This plug require the connected computer to be set to a compatible IP address value. 2. Network connection. The Ethernet plug identified “HOST” must be used to connect the XPS controller to a Network.
  • Page 25: Direct Connection To The Xps Controller

    XPS-D Controller Start-Up Manual 3.5.3 Direct Connection to the XPS Controller For a direct connection between a PC and the XPS controller you need to use the crossover cable and either the REMOTE or the HOST connector at the back of the XPS.
  • Page 26: Edh0395En1031

    XPS-D Controller Start-Up Manual This procedure is for the Windows 7 operating system (almost similar process for Windows 8): • Start Button > Control Panel > Network and Sharing Center => Change adapter settings. • Right Click on Local Area Connection Icon and select Properties.
  • Page 27 Once logged in, the XPS has established a direct connection to the local computer. The user interface is fully described in XPS-D User Interface manual. If you don’t want to connect the XPS controller through a Corporate Network you may skip to section 3.7: “Connecting the Stages“.
  • Page 28: Connecting The Xps To A Corporate Network Using Static Ip Configuration

    XPS-D Controller Start-Up Manual 3.5.4 Connecting the XPS to a Corporate Network Using Static IP Configuration Once you are logged in using the previously described steps with a direct connection, you can change the IP configuration of the controller in order to connect the XPS over a Network.
  • Page 29: Configuring The Xps For Connection To A Corporate Network Using Dynamic Ip Configuration

    XPS-D Controller Start-Up Manual • Click "OK" and reboot the controller by clicking REBOOT. A pop-up windows appears showing the “REBOOT IN PROGRESS”. When the boot sequence is complete, the user is redirected to the login page. The time to reboot is about 50 seconds.
  • Page 30 XPS-D Controller Start-Up Manual • Go to the TERMINAL window, click on the Reboot function, then press the OK button: • Wait for controller to reboot, open the internet browser and connect again to REMOTE You can see the dynamic IP address in Controller → General.
  • Page 31: Recovering A Lost Ip Configuration

    XPS-D Controller Start-Up Manual • Make sure that the standard CAT-5 network cable (black) is connected to the HOST connector of the XPS controller and to your network. • Open your internet browser and use the dynamic IP address. • Check with your IT department that the lease time set at the DHCP is longer than the...
  • Page 32 XPS-D Controller Start-Up Manual If you want to recover a lost IP configuration, you need to connect the PC directly to the REMOTE connector at the back of the XPS with the gray cross-over cable. Figure 18: Direct connection to the XPS using a cross-over cable and the REMOTE connector.
  • Page 33: Testing Your Xps-Pc Connection And Communication

    XPS-D Controller Start-Up Manual • Once you are logged in, you can change the IP configuration by following the steps described in section 3.5.5 or 3.5.6 depending on your configuration. NOTE If you want to reset the IP address to the default factory setting, follow the section 3.5.5: “Connecting the XPS to a Corporate Network using Static IP...
  • Page 34: Connecting The Stages

    [DUMMY@DUMMY_STAGE@NO_DRIVER]. Configuring the Controller Refer to XPS-D Configuration Manual. Using the controller Refer to XPS-D User Interface Manual for more information about controller user interface. See also XPS-D Features Manual for explanations about controller functions and operation. EDH0395En1031 – 09/18...
  • Page 35: Documentation

    XPS-D Controller Start-Up Manual Documentation Under the webpage Documentation, users can open and download XPS-D manuals, help files, drivers and example code. EDH0395En1031 – 09/18...
  • Page 36: Sftp (Secured File Transfer Protocol) Connection

    XPS-D Controller Start-Up Manual 3.10 SFTP (Secured File Transfer Protocol) Connection All usual file management can be done from the controller website interface. Nevertheless, SFTP connection is another option to manage file transfers from an external application. Example, using Filezilla for secured FTP transfer: •...
  • Page 37: Samba Microsoft Smb/Cifs Networking Protocol

    XPS-D Controller Start-Up Manual You can also use “puTTY psftp.exe” for secured FTP transfer. 3.11 Samba Microsoft SMB/CIFS Networking Protocol A secured protocol (Samba) has been implemented and also allows the controller Public folder (this folder only) to be attached and detached to the computer as a network drive.
  • Page 38: Maintenance And Service

    • Instrument serial number (on rear panel). • Description of the problem. If the XPS is to be returned to Newport Corporation, a Return Number will be issued, which should be referenced in the shipping documents. Complete a copy of the Service Form found at the end of this Manual and include it with your shipment.
  • Page 39 XPS-D Controller Start-Up Manual EDH0395En1031 – 09/18...
  • Page 40: Appendix

    XPS-D Controller Start-Up Manual Appendix Appendix A: Hardware Controller Weight: 8.75 kg (19.3 lb) Air flow: 45 CFM EDH0395En1031 – 09/18...
  • Page 41: Rear Panel Connectors

    XPS-D Controller Start-Up Manual Rear Panel Connectors Figure 19: Rear Panel. EDH0395En1031 – 09/18...
  • Page 42: Appendix B: General I/O Description

    XPS-D Controller Start-Up Manual Appendix B: General I/O Description This chapter briefly describes all XPS signal types and details each of the XPS connector interfaces. Digital I/O (GPIO3, GPIO5, GPIO6) All extended digital I/Os are TTL compatible: • All digital I/Os are not isolated, but are referenced to electrical ground (GND).
  • Page 43: Digital Outputs

    XPS-D Controller Start-Up Manual 6.1.2 Digital Outputs Parameter Symbol Min. Max. Units Low-Level Output Voltage High-Level Output Voltage Input Current LOW – Input Current HIGH – All digital outputs are in negative logic (NPN open collector, 74LS06 TTL type circuit) and have no internal pull up to permit levels above +5 V.
  • Page 44: Gpio3 Connector

    XPS-D Controller Start-Up Manual 6.1.3 GPIO3 Connector GPIO3 NOTE Mating connector: Male SUB-D37 with UNC4/40 lockers. GPIO3 Pin # Function Pin # Function N.C. +12 V (fused: max 63 mA) +5 V (fused: max 63 mA) TTL Input 1 TTL Input 2...
  • Page 45: Gpio5 Connector

    XPS-D Controller Start-Up Manual 6.1.4 GPIO5 Connector GPIO5 NOTE Mating connector: Male SUB-D50HD with UNC4/40 lockers. GPIO5 Pin # Function Pin # Function Pin # Function +12 V (fused: max 63 mA) +5 V (fused: max 63 mA) TTL Input 1 O.D.
  • Page 46: Gpio6 Connector

    XPS-D Controller Start-Up Manual 6.1.5 GPIO6 Connector GPIO6 NOTE Mating connector: Male SUB-D50HD with UNC4/40 lockers. GPIO6 Pin # Function Pin # Function Pin # Function +12 V (fused: max 63 mA) +5 V (fused: max 63 mA) O.D. Output 1 Input O.D.
  • Page 47: Gpio4 Connector

    XPS-D Controller Start-Up Manual 6.2.3 GPIO4 Connector GPIO4 NOTE Mating connector: Male SUB-D37 with UNC4/40 lockers. GPIO4 Pin # Function Pin # Function +5 V (max 63 mA) +12 V (max 63 mA) Analog Output 1 Analog Output 2 Analog Output 3...
  • Page 48: Digital Servitudes (Driver Boards, Drv00P & Analog Encoders Connectors)

    XPS-D Controller Start-Up Manual Digital Servitudes (Driver Boards, DRV00P & Analog Encoders Connectors) All servitude inputs are TTL compatible: • All servitude inputs are not isolated, but are referenced to the electrical ground (GND). • Input levels must be between 0 V and +5 V.
  • Page 49 XPS-D Controller Start-Up Manual Encoder Power Supply The +5 V provided on Encoder plugs is a dedicated power supply with the following characteristics: Low noise (approximately 20 mVpp) Fuse protected (500 mA/plug) 5.13 V without load Figure 27: Limit and Home TTL input signals.
  • Page 50: Appendix C: Power Inhibit Connector

    XPS-D Controller Start-Up Manual Appendix C: Power Inhibit Connector Description Inhibit in XPS is a female BNC Connector intended for wiring a remote STOP ALL switch. (If not used, the BNC plug must remain in place to allow operation) The BNC pin is connected to XPS inhibit and BNC outer shell is connected to GND.
  • Page 51: Appendix D: Pco Connector

    XPS-D Controller Start-Up Manual Appendix D: PCO Connector Description This chapter briefly describes the PCO (Position Compare Output) feature of the XPS. There are two versions of PCO for the XPS, namely Basic PCO and Extended PCO. The Extended PCO differs from the Basic PCO in that error mapping can be used to compensate position.
  • Page 52 XPS-D Controller Start-Up Manual Time Spaced Distance AquadB Pulses Spaced Pulses Minimum pulse 35 ns 35 ns – width Minimum pulse 0.05 Hz frequency Maximum pulse 20 MHz 1.6 MHz frequency (5 MHz for less than 4096 pulses) Interpolation –...
  • Page 53: Appendix E: Motor Driver Cards

    XPS-D Controller Start-Up Manual Appendix E: Motor Driver Cards Universal digital DC, Stepper and Direct Drive Motor Driver XPS- DRV11 MOTOR DRIVER 1 TO 8 NOTE Mating connector: Male SUB-D25 with UNC4/40 lockers. MOTOR DRIVER Pin # DC Motor Stepper Motor...
  • Page 54 XPS-D Controller Start-Up Manual + Travel limit This input is pulled-up to +5 V with a 2.2 kΩ resistor by the controller and represents the stage positive direction hardware travel limit. - Travel limit This input is pulled-up to +5 V with a 2.2 kΩ resistor by the controller and represents the stage negative direction hardware travel limit.
  • Page 55: Pass-Through Board Xps-Drv00P

    XPS-D Controller Start-Up Manual Pass-Through Board XPS-DRV00P WARNING The Pass-through board connector replaces the motor interface connector only if the axis is connected to an external motor driver. PASS-THROUGH BOARD NOTE Mating connector: Male SUB-D25 with UNC4/40 lockers. PASS-THROUGH Pin #...
  • Page 56 XPS-D Controller Start-Up Manual EDH0395En1031 – 09/18...
  • Page 57: Service Form

    XPS-D Controller Start-Up Manual Service Form Your Local Representative Tel.: __________________ Fax: ___________________ Name: _________________________________________________ Return authorization #: ____________________________________ (Please obtain prior to return of item) Company:_______________________________________________ Address: ________________________________________________ Date: __________________________________________________ Country: ________________________________________________ Phone Number: __________________________________________ P.O. Number: ____________________________________________ Fax Number: ____________________________________________...
  • Page 58 Visit Newport Online at: www.newport.com North America & Asia Europe Newport Corporation MICRO-CONTROLE Spectra-Physics S.A.S 1791 Deere Ave. 9, rue du Bois Sauvage Irvine, CA 92606, USA 91055 Évry CEDEX France Sales Tel.: (800) 222-6440 Sales e-mail: sales@newport.com Tel.: +33 (0)1.60.91.68.68 Technical Support e-mail: france@newport.com...

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