Beckhoff AG2250 Documentation
Hide thumbs
Also See for AG2250:
- Operating instructions manual (93 pages) ,
- Operating instructions manual (95 pages)
Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Beckhoff AG2250
Summary of Contents for Beckhoff AG2250
- Page 1 Documentation AG2250 Version: Date: 2017-07-26...
-
Page 3: Table Of Contents
Commissioning after maintenance................... 13 4.4.4 Notes on the lubricant used ..................... 14 Disposal ............................ 14 5 Product ID PLE ............................ 15 Scope of delivery AG2250-PLE .................... 15 Type plate AG2250-PLE....................... 15 Type key AG2250-PLE ......................... 15 6 Technical description PLE........................ 16 Gear unit configuration ......................... 16 Overview of PLE gear components .................... - Page 4 12.1.1 Dimensional drawing, WPLE40 .................. 31 12.2 WPLE60............................ 32 12.2.1 Dimensional drawing, WPLE60 .................. 33 13 Commissioning............................ 34 13.1 Important notes.......................... 34 13.2 Guide for commissioning the gear units .................. 35 13.3 Troubleshooting .......................... 36 14 Decommissioning............................ 37 15 Support and Service.......................... 38 Version: 1.4 AG2250...
-
Page 5: Foreword
EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. -
Page 6: Documentation Issue Status
• have a radial and axial run-out tolerance of at least "N" according to DIN 42955; • have a smooth shaft. Damage from improper use Any use exceeding the maximum permissible speeds, torques and temperature is consid- ered improper and is therefore not permitted. Attention Version: 1.4 AG2250... -
Page 7: Guidelines And Standards
The gear units are not products under the terms of the EC Machinery Directive. Operation of the gear units in machines or systems is only permitted once the machine or system CAUTION manufacturers has provided evidence of CE conformity of the complete machine or system. AG2250 Version: 1.4... -
Page 8: Safety
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards. -
Page 9: Special Safety Instructions
The gear units of the AG2250 series are not designed for stand-alone operation and are always installed in a machine or system. After installation the additional documentation and safety instructions provided by the machine manufacturer must be read and followed. - Page 10 Safety Solvents and lubricants can cause skin irritations. • Avoid direct skin contact. CAUTION Solvents and lubricants can pollute soil and water. • Cleaning solvents and lubricants must be used and disposed of properly. Attention Version: 1.4 AG2250...
-
Page 11: Handling
85 °C are permitted for a maximum of 2 weeks. However, please note that even short-term storage at such temperatures will result in premature ageing of the seals. There- fore, please check the seals before commissioning the gear unit. AG2250 Version: 1.4... -
Page 12: Maintenance / Cleaning
◦ The specified tightening torques can be found in Section 7 "Mechanical installation". • Check the tightening torque of the set screws on the motor mounting. ◦ The specified tightening torques can be found in Section 7 "Mechanical installation". Version: 1.4 AG2250... -
Page 13: Commissioning After Maintenance
• Now determine the usable life of the lubricant based on the table below. 4.4.3 Commissioning after maintenance • Clean the gear unit externally. • Attach all safety devices. • Perform a test run before releasing the gear unit again for operation. AG2250 Version: 1.4... -
Page 14: Notes On The Lubricant Used
In accordance with the WEEE 2012/96/EG Directives we take old devices and accessories back for professional disposal, provided the transport costs are taken over by the sender. Send the devices with the note “For disposal” to: Beckhoff Automation GmbH & Co. KG Huelshorstweg 20 D-33415 Verl Version: 1.4... -
Page 15: Product Id Ple
Scope of delivery AG2250-PLE • Check the completeness of the delivery against the delivery note. • Missing parts or damage should be reported immediately in writing to the carrier, the insurance company and / or Beckhoff Automation. Type plate AG2250-PLE Type key AG2250-PLE AG2250 Version: 1.4... -
Page 16: Technical Description Ple
Technical description PLE Gear unit configuration The devices of the AG2250 - PLExxx series are single- or multi-stage, low-backlash planetary gear units. They can be used in any installation position. All gear units are manufactured in version "M" (motor mounting) as standard. The gear units are characterized by low torsional backlash, high drive torques and high efficiency of up to 97 %. -
Page 17: Mechanical Installation, Ple
◦ all surfaces in contact with adjacent components ◦ Centering ◦ the motor shaft ◦ the internal diameter of the socket ◦ the spacer sleeve inside and outside • In addition, check the contact surfaces for damage and foreign particles. AG2250 Version: 1.4... -
Page 18: Mounting The Motor On The Gear Unit
90 % (576 Nm) of the yield strength. Tighten the four screws (E) crosswise. • Tighten the set screw (B) of the socket (A). • Push the enclosed sealing plug into the mounting hole (I) of the adapter plate (D) up to the end stop. AG2250 Tightening system Ø Width across flats Tightening torque Max. -
Page 19: Mounting The Gear Unit At The Machine
• Attach the gear unit to the machine with the four mounting screws through the screw holes. Install the gear unit such that the name plate remains readable. Do not use washers or toothed washers Gear size AG2250 Pitch circle Ø [mm] Screw size / Tightening torque Strength class [Nm] M4 / 12.9... -
Page 20: Technical Data, Ple
Technical data, PLE Technical data, PLE PLE40 Version: 1.4 AG2250... -
Page 21: Dimensional Drawing, Ple40
Technical data, PLE 8.1.1 Dimensional drawing, PLE40 AG2250 Version: 1.4... -
Page 22: Ple60
Technical data, PLE PLE60 Version: 1.4 AG2250... -
Page 23: Dimensional Drawing, Ple60
Technical data, PLE 8.2.1 Dimensional drawing, PLE60 AG2250 Version: 1.4... -
Page 24: Product Id Wple
Scope of delivery AG2250-WPLE • Check the completeness of the delivery against the delivery note. • Missing parts or damage should be reported immediately in writing to the carrier, the insurance company and / or Beckhoff Automation. Type label AG2250-WPLE Type key AG2250-WPLE Version: 1.4... -
Page 25: Technical Description Wple
10.1 Gear unit configuration The gear units of the AG2250 - WPLExxx series are single- or multi-stage, low-backlash angled planetary gear units. They can be used in any installation position. All gear units are manufactured in version "M" (motor mounting) as standard. The gear units are characterized by low torsional backlash, high drive torques and high efficiency of up to 97 %. -
Page 26: Transport, Assembly And Disassembly
The drive and output sides are treated with a corrosion inhibitor to protect from corrosion. Ensure that the installation instructions are enclosed with the gear unit and remove the corrosion inhibitor, once you have read up on handling hazardous substances. Version: 1.4 AG2250... -
Page 27: Mechanical Installation, Wple
◦ all surfaces in contact with adjacent components ◦ Centering ◦ the motor shaft ◦ the internal diameter of the socket ◦ the spacer sleeve inside and outside • In addition, check the contact surfaces for damage and foreign particles. AG2250 Version: 1.4... -
Page 28: Mounting The Motor On The Gear Unit
90 % (576 Nm) of the yield strength. Tighten the four screws (E) crosswise. • Tighten the set screw (B) of the socket (A). • Push the enclosed sealing plug into the mounting hole (I) of the adapter plate (D) up to the end stop. AG2250 Tightening system Ø Width across flats Tightening torque Max. -
Page 29: Mounting The Gear Unit At The Machine
• Attach the gear unit to the machine with the four mounting screws through the screw holes. Install the gear unit such that the name plate remains readable. Do not use washers or toothed washers Gear size AG2250 Pitch circle Ø [mm] Screw size / Tightening torque Strength class [Nm] M4 / 12.9... -
Page 30: Technical Data, Wple
Technical data, WPLE Technical data, WPLE 12.1 WPLE40 Version: 1.4 AG2250... -
Page 31: Dimensional Drawing, Wple40
Technical data, WPLE 12.1.1 Dimensional drawing, WPLE40 AG2250 Version: 1.4... -
Page 32: Wple60
Technical data, WPLE 12.2 WPLE60 Version: 1.4 AG2250... -
Page 33: Dimensional Drawing, Wple60
Technical data, WPLE 12.2.1 Dimensional drawing, WPLE60 AG2250 Version: 1.4... -
Page 34: Commissioning
• Motor rated torque / motor peak torque: 1 Nm / 5 Nm • Gear rated torque / gear peak torque: 15 Nm / 24 Nm • Gear ratio: i = 10 • The motor rated torque is not limited. The motor peak torque is limited to 2,4 Nm. Version: 1.4 AG2250... -
Page 35: Guide For Commissioning The Gear Units
Destruction of the gear unit due to maximal engine torque! Before commissioning, check that your configured max. engine torque does not destroy the gear unit. For further information, please refer to chapter 13.1: "Important notes [} 34]". Note AG2250 Version: 1.4... -
Page 36: Troubleshooting
Gear tooth damage Toothed belt tension too high Lubricant loss Lubricant quantity too high Wipe off the leaking lubricant and continue to monitor the gear unit. Lubricant discharge should stop after a short time. Leaks Contact our service department. Version: 1.4 AG2250... -
Page 37: Decommissioning
Decommissioning Decommissioning Damage to persons and devices • Read up on the general and special safety instructions before starting the work. CAUTION AG2250 Version: 1.4... -
Page 38: Support And Service
Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.