Version numbers............................... 7 Scope of the documentation .......................... 7 Staff qualification .............................. 8 Safety and instruction ............................. 10 Explanation of symbols........................... 10 Beckhoff Services ............................ 12 For your safety.............................. 14 Safety pictograms ............................ 14 General safety instructions .......................... 15 Product overview............................... 17 Name plate ..............................
Documentation notes Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the operating instructions at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in these operating instruc- tions.
Product features Only the product properties specified in the current operating in- structions are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Scope of the documenta- Apart from these operating instructions, the following documents are...
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces ─── AS2000 Version: 2.6.1...
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They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work Version: 2.6.1 AS2000 ───...
DANGER Failure to observe will result in serious or fatal injuries. WARNING Failure to observe may result in serious or fatal injuries. CAUTION Failure to observe may result in minor or moderate injuries. ─── AS2000 Version: 2.6.1...
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In the case of documentation on a monitor screen, use the zoom function to enlarge the QR code and reduce the distance. Version: 2.6.1 AS2000 ───...
Beckhoff and the worldwide partner companies offer comprehensive support and service. Support services Beckhoff Support offers technical advice on the use of individual Beckhoff products and system planning. Our support engineers offer 1.7.1 you competent assistance, for comprehension questions as well as for commissioning.
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Documentation notes Headquarters Germany Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 1.7.4 33415 Verl, Germany +49 5246 963-0 info@beckhoff.com www.beckhoff.com/en-en/ A detailed overview of our worldwide locations can be found online at Global presence. www.beckhoff.com/en-en/company/global-presence/ Downloadfinder Our download finder contains all the files we offer for download: from our application reports to our technical documentation and con- 1.7.5...
Safety pictograms On Beckhoff products you will find attached or lasered safety pic- tograms, which vary depending on the product. They serve to pro- tect people and to prevent damage to the products. Safety pic- tograms must not be removed and must be legible for the user.
Observe tightening torques Mount and repeatedly check connections and components, comply- ing with the prescribed tightening torques. Use the original packaging only When shipping, transporting, storing and packing, use the original packaging or non-conductive materials. Version: 2.6.1 AS2000 ───...
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De-energize and switch off components before working on them 2.2.3 Check the functionality of all safety-relevant devices. Secure the working environment. Secure the machine or plant against being in- advertently started up. Observe the chapter: "Decommissioning". ─── AS2000 Version: 2.6.1...
Stepper EAC conformity AS1060 5.00 Nm 24/50 V CE conformity 1024 In Country of manufacture Protection class Standstill current LOT number of the motor for product identification Resolution of the feedback Nominal supply voltage Holding torque Version: 2.6.1 AS2000 ───...
Product overview Type key AS 20 uv – w x y z Explanation Product area Stepper motors Series AS2000 Flange size 2 = N2, 56 mm 4 = N3, 86 mm Overall length 1 = one stack 2 = two stacks 3 = three stacks...
Stepper motor terminals and stepper motor modules All motors of the AS2000 series can be commissioned with the Beckhoff stepper motor terminals and stepper motor modules. For further details, please refer to the chapter "Electrical installation", [Page 62].
A feather key transmits torque to an output element. The stepper motors of flange size N3 are equipped with feather key groove and inserted feather key according to DIN6885. The rotor is balanced with half a feather key according to DIN ISO 21940-32:2012-08. ─── AS2000 Version: 2.6.1...
Beckhoff stepper motor output stages. The stepper motors from the AS2000 series may be operated exclu- sively for the activities foreseen and defined in this documentation, taking into account the prescribed environmental conditions.
Definitions Characteristic torque and speed curves Detailed information on characteristic curves can be found under: www.beckhoff.de -> Beckhoff motor curves www.beckhoff.de -> TC Motion Designer All data, with the exception of the voltage constant, are based on 40 °C ambient temperature and 100 K overtemperature of the wind- ing.
The stepper motor can be damaged at temperatures above 40 °C and encapsulated installation. Beckhoff products are designed for operation under certain environ- mental conditions, which vary depending on the product. The follow- ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products.
Maximum speed of the Beckhoff AS2000 stepper motor The maximum speed is 3,600 rpm if using a Beckhoff stepper motor from the AS2000 series with incremental encoder. In practice the maximum speed is limited by the design of the stepper motor.
Rotor moment of inertia [kg cm²] 0.210 0.360 0.490 Weight without encoder [kg] Weight with encoder [kg] Maximum winding temperature [°C] Flange size N2, NEMA 23/56 mm Protection class IP 54 Paint finishes Properties powder coated Color jet black / RAL 9005 Version: 2.6.1 AS2000 ───...
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Dimensional drawing • All figures in millimeters 4.4.1 20,6 Y(Z) ±1,5 4 x Ø4,5 Motor Z - encoder AS2021 64.10 mm 81.10 mm 91.80 mm AS2022 86.20 mm 103.10 mm 113.90 mm AS2023 105.10 mm 122.10 mm 132.80 mm View without encoder 4 x Ø4,5 ─── AS2000 Version: 2.6.1...
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"open loop" controlled operation and "vector control" field-oriented 4.4.2 speed curves control. AS2021-0D00 • "Open loop" controlled operation 1000 1200 -0,2 Speed [rpm] Curve Motor type Recording AS2021-0D00 24 V 1.5 A EL7037 AS2021-0D00 24 V 2 A EL7047 AS2021-0D00 48 V 2 A EL7047 Version: 2.6.1 AS2000 ───...
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Technical data AS2021-0D10 • "Vector control" field-oriented control 1000 1200 -0,2 Speed [rpm] Curve Motor type Recording AS2021-0D10 24 V 1.5 A EL7037 AS2021-0D10 24 V 2 A EL7047 AS2021-0D10 48 V 2 A EL7047 ─── AS2000 Version: 2.6.1...
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Technical data AS2022-0H00 • "Open loop" controlled operation 1000 1200 -0,2 Speed [rpm] Curve Motor type Recording AS2022-0H00 24 V 5.0 A EL7047 AS2022-0H00 48 V 5.0 A EL7047 AS2022-0H00 48 V 5.6 A EL7047+ZB8610 AS2022-0H00 24 V 5.6 A EL7047+ZB8610 Version: 2.6.1 AS2000 ───...
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Technical data AS2022-0H10 • "Vector control" field-oriented control 1000 1200 -0,2 Speed [rpm] Curve Motor type Recording AS2022-0H10 48 V 5.0 A EL7047 AS2022-0H10 48 V 5.6 A EL7047+ZB8610 AS2022-0H10 24 V 5.6 A EL7047+ZB8610 AS2022-0H10 24 V 5.0 A EL7047 ─── AS2000 Version: 2.6.1...
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Technical data AS2023-0H00 • "Open loop" controlled operation 1000 1200 -0,2 Speed [rpm] Curve Motor type Recording AS2023-0H00 48 V 5.0 A EL7047 AS2023-0H00 48 V 5.6 A EL7047+ZB8610 AS2023-0H00 24 V 5.6 A EL7047+ZB8610 AS2023-0H00 24 V 5.0 A EL7047 Version: 2.6.1 AS2000 ───...
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Technical data AS2023-0H10 • "Vector control" field-oriented control 1000 1200 -0,2 Speed [rpm] Curve Motor type Recording AS2023-0H10 48 V 5.0 A EL7047 AS2023-0H10 48 V 5.6 A EL7047+ZB8610 AS2023-0H10 24 V 5.6 A EL7047+ZB8610 AS2023-0H10 24 V 5.0 A EL7047 ─── AS2000 Version: 2.6.1...
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Technical data AS2023-0J00 • "Open loop" controlled operation 1000 1500 2000 Speed [rpm] Curve Motor type Recording AS2023-0J00 24 V 6.4 A EL7047+ZB8610 AS2023-0J00 48 V 6.4 A EL7047+ZB8610 Version: 2.6.1 AS2000 ───...
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Technical data AS2023-0J10 • "Vector control" field-oriented control 1000 1500 2000 -0,2 Speed [rpm] Curve Motor type Recording AS2023-0J10 24 V 6.4 A EL7047+ZB8610 AS2023-0J10 48 V 6.4 A EL7047+ZB8610 ─── AS2000 Version: 2.6.1...
Rotor moment of inertia [kg cm²] 1.48 3.00 4.50 Weight without encoder [kg] Weight with encoder [kg] Maximum winding temperature [°C] Flange size N3, NEMA 34/86 mm Protection class IP 54 Paint finishes Properties powder coated Color jet black / RAL 9005 Version: 2.6.1 AS2000 ───...
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Technical data Dimensional drawing • All figures in millimeters 4.5.1 Y(Z) ±1,5 4x Ø5,6 Motor Z - encoder AS2041 71.80 mm 89.30 mm 100.00 mm AS2042 102.25 mm 119.75 mm 130.45 mm AS2043 132.7 mm 150.20 mm 160.90 mm Feather key View without encoder 4x Ø5,6 ─── AS2000 Version: 2.6.1...
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"open loop" controlled operation and "vector control" field-oriented 4.5.2 speed curves control. AS2041-1H00 • "Open loop" controlled operation 1000 1200 -0,5 Speed [rpm] Curve Motor type Recording AS2041-1H00 24 V 5.0 A EL7047 AS2041-1H00 24 V 5.6 A EL7047+ZB8610 AS2041-1H00 48 V 5.0 A EL7047 AS2041-1H00 48 V 5.6 A EL7047+ZB8610 Version: 2.6.1 AS2000 ───...
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Technical data AS2041-1H10 • "Open loop" controlled operation 1000 1200 Speed [rpm] Curve Motor type Recording AS2041-1H10 24 V 5.0 A EL7041-1000 ─── AS2000 Version: 2.6.1...
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Technical data AS2041-1H10 • "Vector control" field-oriented control 1000 1200 -0,5 Speed [rpm] Curve Motor type Recording AS2041-1H10 24 V 5.0 A EL7047 AS2041-1H10 24 V 5.6 A EL7047+ZB8610 AS2041-1H10 48 V 5.0 A EL7047 AS2041-1H10 48 V 5.6 A EL7047+ZB8610 Version: 2.6.1 AS2000 ───...
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Technical data AS2042-1H00 • "Open loop" controlled operation 1000 1200 Speed [rpm] Curve Motor type Recording AS2042-1H00 24 V 5.6 A EL7047+ZB8610 AS2042-1H00 24 V 5.0 A EL7047 AS2042-1H00 48 V 5.6 A EL7047+ZB8610 AS2042-1H00 48 V 5.0 A EL7047 ─── AS2000 Version: 2.6.1...
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Technical data AS2042-1H10 • "Open loop" controlled operation 1000 1200 Speed [rpm] Curve Motor type Recording AS2042-1H10 24 V 5.0 A EL7041-1000 AS2042-1H10 48 V 5.0 A EL7041-1000 Version: 2.6.1 AS2000 ───...
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Technical data AS2042-1H10 • "Vector control" field-oriented control 1000 1200 Speed [rpm] Curve Motor type Recording AS2042-1H10 24 V 5.0 A EL7047 AS2042-1H10 24 V 5.6 A EL7047+ZB8610 AS2042-1H10 48 V 5.0 A EL7047 AS2042-1H10 48 V 5.6 A EL7047+ZB8610 ─── AS2000 Version: 2.6.1...
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Technical data AS2043-1J00 • "Open loop" controlled operation 1000 1200 Speed [rpm] Curve Motor type Recording AS2043-1J00 24 V 6.5 A EL7047+ZB8610 AS2043-1J00 24 V 5.0 A EL7047 AS2043-1J00 48 V 5.0 A EL7047 AS2043-1J00 48 V 6.5 A EL7047+ZB8610 Version: 2.6.1 AS2000 ───...
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Technical data AS2043-1J10 • "Open loop" controlled operation 1000 1200 Speed [rpm] Curve Motor type Recording AS2043-1J10 24 V 5.0 A EL7041-1000 AS2043-1J10 48 V 5.0 A EL7041-1000 ─── AS2000 Version: 2.6.1...
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Technical data AS2043-1J10 • "Vector control" field-oriented control 1000 1200 Speed [rpm] Curve Motor type Recording AS2043-1J10 24 V 5.0 A EL7047 AS2043-1J10 24 V 6.5 A EL7047+ZB8610 AS2043-1J10 48 V 5.0 A EL7047 AS2043-1J10 48 V 6.5 A EL7047+ZB8610 Version: 2.6.1 AS2000 ───...
Standard speed [rpm] 15000 Hub length H [mm] 16.7 Installation length A [mm] Maximum inner diameter of 10.2 elastomer ring D [mm] Offset Lateral [mm] 0.08 Angular [degrees] Axial [mm] ±1 Screws Thread E Tightening torque E [Nm] ─── AS2000 Version: 2.6.1...
Please check that the delivery includes the following items: • Motor from the AS2000 series • Instruction leaflet; short info Packaging Instructions for handling are printed on the packaging:...
AS2021 AS2022 AS2023 AS2041 AS2042 AS2043 Motor and gear unit AG2250 Stacking height of the original packaging [qty] AS2021 with PLE60/WPLE60 AS2022 with PLE60/WPLE60 AS2023 with PLE60/WPLE60 AS2041 with PLE80/WPLE80 AS2042 with PLE80/WPLE80 AS2043 with PLE80/WPLE80 ─── AS2000 Version: 2.6.1...
Use suitable means of transport and secure the motor against fall- ing. Falling and hard impacts will damage the motor and motor compo- nents. AS202x to AS204x Transport of the series AS202x to AS204x without aids. 6.2.1 Version: 2.6.1 AS2000 ───...
Adhere to the condi- tions specified in the chapter: Transport and storage. The motors are protected against chemical and aggressive sub- stances, class 1C2, chemical substances and 1B2, biological condi- tions. Ensure the storage space is vibration-free. ─── AS2000 Version: 2.6.1...
The standard installation position of the motors is the design IM B5 according to DIN 60034-7. IM V1 (V1) IM V3 (V3) IM B5 (B5) IM V18 (V18) IM V19 (V19) IM B14 (B14) Version: 2.6.1 AS2000 ───...
DIN 6885/ISO 2491. Radial forces • Motors driven via pinion/toothed belt • Permissible values depend on the speed Axial forces • Pinion or pulley mounted on the shaft • For example, when operating right-angle gear units ─── AS2000 Version: 2.6.1...
Clamping sets are used to fasten pulleys, gears or couplings to the motor shaft. The outer cone and the inner cone are axially displaced against each other. This process reduces the inner diameter of the bore and increases the outer diameter. Version: 2.6.1 AS2000 ───...
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The radial loads on the shaft must not be exceeded when using a toothed belt drive. The motor shaft may suffer a fatigue fracture due to excessive alternating loads. Be sure to read the chapter "Techni- cal data", [Page 22]. ─── AS2000 Version: 2.6.1...
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► Tighten screws 3 in the clamping set crosswise. The clamping set is clamped in this way. Dismantling ► Degrease the motor shaft 8.2.3 ► Loosen screws 3 in the clamping set. The clamping set is re- laxed in this way. Version: 2.6.1 AS2000 ───...
Facilitated assembly The bores in the coupling hub have an H7 fit. Beckhoff recommends play of 0.1 – 0.5 mm between the coupling hub and the shaft. The fitting tolerance and the oiling of the shaft journals simplify the assembly and disassembly of the coupling.
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Adhere to the concentricity and axial run-out accuracies and do not clamp to the hub bridges. For customer-specific special solutions and changes to the coupling hubs, contact our Applications Department. Beckhoff GmbH & Co. KG accepts no liability for unapproved, unauthorized conversions and modifications of the components.
Beckhoff supplies prefabricated power and feedback cables. Mating connectors are not included in the scope of supply. For the selection of the necessary cables, refer to the Beckhoff documentation for the connecting cables [+]. In the documentation you will find a complete overview of the available cables and information on the technical data.
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► Make sure that the poles and the interior of the socket as well as the threads on the connector are not dirty or damaged ► Push connector 1 straight onto socket 2 on the motor ► Screw thread 3 into the socket Version: 2.6.1 AS2000 ───...
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► Place washer 2 and spring washer 3 on screw 4 ► Turn screw 4 into the threaded hole provided to fasten the ring cable lug 1 ► Observe the tightening torque: Screw Tightening torque [Nm] 3, strength class 8.8 ─── AS2000 Version: 2.6.1...
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• ZB8610 fan cartridge required to achieve full rated motor power Motor cable • Order key: ZK4000-7700-xxxx • Preassembled at both ends and shielded: 4 x 0.75 mm² Encoder cable • Order key: ZK4000-5100-2xxx • Preassembled at both ends and shielded: 5 x 0.25 mm² Version: 2.6.1 AS2000 ───...
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Motor cable • Order key: ZK4000-7700-xxxx • Preassembled at both ends and shielded: 4 x 0.75 mm² Encoder cable • Order key: ZK4000-5100-2xxx • Preassembled at both ends and shielded: 5 x 0.25 mm² ─── AS2000 Version: 2.6.1...
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• For AS2021-0Dy0 with encoder for high-speed applications 9.1.6 Motor cable • Order key: ZK4000-6877-xxxx • Preassembled at both ends and shielded: 4 x 0.75 mm² Encoder cable • Order key: ZK4000-5151-0xxx • Preassembled at both ends and shielded: 5 x 0.35 mm² Version: 2.6.1 AS2000 ───...
• Build Project and Choose Target System • Implement devices by scanning or manually • Configure devices, determine and set motor type • Create axis configuration • Set scaling factor and speeds • Check status and activate control system ─── AS2000 Version: 2.6.1...
• Observe recommended maintenance intervals • Check function of safety devices After operation WARNING 10.4 Ensure safe state of the machine / system Make sure that the rotor comes to a complete stop. Rotating components can lead to serious injuries. Version: 2.6.1 AS2000 ───...
Carefully clean the components with a damp cloth or brush. 11.1 For cleaning, we provide an overview of cleaning agents to which the motors may be exposed up to a maximum concentration of 3%. You will also receive information about non-approved cleaning agents. ─── AS2000 Version: 2.6.1...
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NaOH Sodium peroxide Sulfuric acid Tartaric acid COOH; CHOH COOH Tin-II IV-chloride SnCl O SnCl Not applicable Cleaning agents Chemical formula 11.1.2 Aniline hydrochloride Bromine Sodium hypochlorite; bleaching NaCIO solution Mercury (II) chloride HgCl Hydrochloric acid Version: 2.6.1 AS2000 ───...
Replace cables Fan cover [+] half-yearly Perform visual inspection and check for damage In the event of unbalance: Clean fan Contact Beckhoff Service In case of damage: Contact Beckhoff Service Power box 500 mating cycles In case of damage: Contact Beckhoff Service...
Elastomer coupling 12.3 12.3 You have the possibility to use the Beckhoff elastomer coupling for applications that are susceptible to vibrations and impacts. The elas- tomer ring between the coupling hubs has damping properties. Lateral, axial and angular shaft offsets can be compensated with the elastomer coupling.
Power connector not fitted correctly Check the connectors on the power connector and on the motor Interruption in the feedback or motor cable Check cables for broken wire or crushing. Re- place defective cables, then measure and check ─── AS2000 Version: 2.6.1...
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Check the position of the feedback connector Loose fit of the feedback connector or no con- Check the connector assembly. Contact Beck- tact of the plug contacts with the power socket hoff Service if necessary of the motor. Version: 2.6.1 AS2000 ───...
Leaking oil can cause slips and falls, resulting in serious or fatal injury. Hot oil can cause severe burns. Do not remove components from the products Only Beckhoff Automation GmbH & Co. KG is permitted to remove com- ponents. Contact Beckhoff Service for further information. Removal of the motor from the machine •...
The trans- 14.2.1 port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG "Service" Building Stahlstrasse 31 D-33415 Verl In addition, you have the option to contact a local certified specialist company for the disposal of used electrical and electronic appli- ances.
The EAC logo can be found on the "name plate", [Page 17]. EU conformity Provision 15.4 Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declara- tions for all products on request. Please send your request to: info@beckhoff.com ───...