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Related Manuals for Beckhoff AG2210-LP Series
Summary of Contents for Beckhoff AG2210-LP Series
- Page 1 Operation Manual Planetary gear unit AG2210-+LPxxx Version: Date: 2017-07-26...
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Page 3: Table Of Contents
Table of contents Table of contents 1 Foreword .............................. 5 Notes on the documentation...................... 5 Documentation issue status ...................... 6 Intended use ............................. 6 2 Guidelines and Standards ........................ 7 3 Safety ................................ 8 Safety instructions .......................... 8 Special safety instructions ......................... 9 4 Handling .............................. 11 Transport ............................ 11 Packaging ............................ 11 Storage ............................ 11 Maintenance / Cleaning ........................ 12... - Page 4 Table of contents 8.5.1 Dimensional drawing LP155 MF 1 and MF 2 .............. 30 9 Commissioning ............................ 31 Important notes.......................... 31 Guide for commissioning the gear units .................. 32 Troubleshooting .......................... 33 10 Decommissioning ........................... 34 11 Support and Service.......................... 35 Version: 1.6 Planetary gear unit AG2210-+LPxxx...
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Page 5: Foreword
EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. -
Page 6: Documentation Issue Status
Foreword Documentation issue status Version Comment Chapter update: Disposal 4.5, Important notes 9.1; Guide for commissioning of the gear units 9.2 Chapter update: 1.0 Foreword; 3.0 Safety Chapter update: 11.2; 13.1 Deleted chapters: 9.0; 10.0; 11.0; 12.0 Chapter update: 8.1; 8.2; 8.3; 8.4; 8.5; 12.1; 12.2; 12.3; 12.4; 12.5; 12.6; 12.7 Chapter update: 7.2;... -
Page 7: Guidelines And Standards
Guidelines and Standards Guidelines and Standards In addition to the safety instructions mentioned in this manual, the general statutory and other rules and regulations for the prevention of accidents (e.g. personal protective equipment) and for environmental protection must be followed. CAUTION Personal injuries! The gear units are not products under the terms of the EC Machinery Directive. -
Page 8: Safety
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards. -
Page 9: Special Safety Instructions
Safety Special safety instructions The safety instructions are designed to avert danger and must be followed during installation, commissioning, production, troubleshooting, maintenance and trial or test assemblies. The gear units of the AG2210 series are not designed for stand-alone operation and must always be installed in a machine or system. - Page 10 Safety WARNING Lubricants are flammable. • Do not use a water jet for extinguishing flames. • Suitable extinguishing media are powder, foam, water spray or carbon dioxide. • Follow the safety instructions of the lubricant manufacturer. CAUTION Solvents and lubricants can cause skin irritations. •...
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Page 11: Handling
• No special mode of transport is prescribed for the gear unit. • Only by qualified personnel • Only in the manufacturer's original packaging • For weights refer to the Beckhoff website. • Avoid shocks. • Temperature: 0 °C to +40 °C •... -
Page 12: Maintenance / Cleaning
Handling Maintenance / Cleaning 4.4.1 Maintenance schedule Maintenance tasks During commis- After 500 hours Every 3 months Annually sioning of operation or 3 months Visual inspection Check the tightening torques 4.4.2 Maintenance tasks 4.4.2.1 Visual inspection • Check the entire gear unit for external damage. •... -
Page 13: Notes On The Lubricant Used
In accordance with the WEEE 2012/19/EU directives we take old devices and accessories for professional disposal, if the transport costs are paid by the consignor. Pack the equipment bearing the words "for disposal" to: Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Planetary gear unit AG2210-+LPxxx Version: 1.6... -
Page 14: Product Identification
AG2210-LP scope of supply • Check the completeness of the delivery against the delivery note. • Missing parts or damage should be reported immediately in writing to the carrier, the insurance company and / or Beckhoff Automation. Name plate AG2210-LP Type key AG2210-LP Version: 1.6... -
Page 15: Technical Description
Adapter plate General technical data The maximum permissible speeds and torques can be found in our catalog or on our website at http://www.beckhoff.de. Transport, assembly and disassembly No special mode of transport is prescribed for the gear unit. Planetary gear unit AG2210-+LPxxx... -
Page 16: Mechanical Installation
Mechanical installation Mechanical installation Important notes CAUTION Damage to persons and devices Observe the general and special safety instructions. The gear unit can be used in any gear unit. NOTE Assembly sequence Always follow the assembly sequence described below in order to avoid damage. The fastening screws are not included and must be provided by the customer. -
Page 17: Mounting The Motor On The Gear Unit
Mechanical installation Mounting the motor on the gear unit The standard delivery of a gear unit does not include a motor. If a motor is included, it is already installed (no assembly required). NOTE Observe the safety instructions • Observe the information and safety instructions of the motor manufacturer. •... -
Page 18: Mounting The Gear Unit At The Machine
Mechanical installation Mounting the gear unit at the machine Assembly sequence Before proceeding with the assembly, decide whether to install the attachments on the drive side first, or the gear unit to the machine first. Procedure: The gear housing features four threaded holes for connection with your machine. -
Page 19: Technical Data
Technical data Technical data LP050 MF 1 and MF 2 LP50 1-stage 2-stage Ratio Maximum acceleration torque (max. 1000 cycles per hour) [T Nominal output torque (at n ) [T Emergency stop torque 2NOT Nominal input speed [n 4000 Max. continuous speed [n 8000 1Max Average no-load running torque... -
Page 20: Dimensional Drawing Lp050 Mf 1 And Mf 2
Technical data 8.1.1 Dimensional drawing LP050 MF 1 and MF 2 Version: 1.6 Planetary gear unit AG2210-+LPxxx... -
Page 21: Lp070 Mf 1 And Mf 2
Technical data LP070 MF 1 and MF 2 LP70 1-stage Ratio Maximum acceleration torque (max. 1000 cycles per hour) [T Nominal output torque (at n ) [T Emergency stop torque 2NOT Nominal input speed [n 3700 Max. continuous speed [n 6000 1Max Average no-load running torque... - Page 22 Technical data LP70 1-stage 2-stage Ratio Mass moment 16 J kgcm² of inertia 19 J kgcm² Clamping hub diameter (mm) (Permissible 1000 times during the life span of the gear reducer) (at n1=3000 rpm and 20°C gearhead temperature ) (referring to the drive) Version: 1.6 Planetary gear unit AG2210-+LPxxx...
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Page 23: Dimensional Drawing Lp070 Mf1 And Mf 2
Technical data 8.2.1 Dimensional drawing LP070 MF1 and MF 2 Planetary gear unit AG2210-+LPxxx Version: 1.6... -
Page 24: Lp090 Mf 1 And Mf 2
Technical data LP090 MF 1 and MF 2 LP90 1-stage 2-stage Ratio Maximum acceleration torque Nm 125 115 100 125 100 115 (max. 1000 cycles per hour) [T Nominal output torque (at n ) [T Emergency stop torque Nm 185 2NOT Nominal input speed [n 3400... -
Page 25: Dimensional Drawing Lp090 Mf1 And Mf 2
Technical data 8.3.1 Dimensional drawing LP090 MF1 and MF 2 Planetary gear unit AG2210-+LPxxx Version: 1.6... -
Page 26: Lp120 Mf 1 And Mf 2
Technical data LP120 MF 1 and MF 2 LP120 1-stage Ratio Maximum acceleration torque (max. 1000 cycles per hour) [T Nominal output torque (at n ) [T Emergency stop torque 2NOT Nominal input speed [n 2600 Max. continuous speed [n 4800 1Max Average no-load running torque... - Page 27 Technical data LP120 1-stage 2-stage Ratio Mass moment 32 J kgcm² of inertia 38 J kgcm² Clamping hub diameter (mm) (Permissible 1000 times during the life span of the gear reducer) (at n1=3000 rpm and 20°C gearhead temperature ) (referring to the drive) Planetary gear unit AG2210-+LPxxx Version: 1.6...
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Page 28: Dimensional Drawing Lp120 Mf 1 And Mf 2
Technical data 8.4.1 Dimensional drawing LP120 MF 1 and MF 2 Version: 1.6 Planetary gear unit AG2210-+LPxxx... -
Page 29: Lp155 Mf 1 And Mf 2
Technical data LP155 MF 1 and MF 2 LP155 1-stage 2-stage Ratio Maximum acceleration torque (max. 1000 cycles per hour) [T Nominal output torque (at n ) [T Emergency stop torque 1000 1000 1000 1000 1000 2NOT Nominal input speed [n 2000 2000 2000... -
Page 30: Dimensional Drawing Lp155 Mf 1 And Mf 2
Technical data 8.5.1 Dimensional drawing LP155 MF 1 and MF 2 Version: 1.6 Planetary gear unit AG2210-+LPxxx... -
Page 31: Commissioning
Commissioning Commissioning Important notes CAUTION Damage to persons and devices • Read up on the general and special safety instructions before starting the work. NOTE Improper operation may result in damage to the gear unit. • Please ensure that ð the ambient temperature is not below -15 °C and not above +40 °C, and ð... -
Page 32: Guide For Commissioning The Gear Units
Commissioning Guide for commissioning the gear units The procedure for commissioning is described as an example. A different method may be appropriate or necessary, depending on the application of the equipment. • Check the assembly and alignment of the motor and the gear unit. •... -
Page 33: Troubleshooting
Commissioning Troubleshooting NOTE Changed operating behavior A change in operating behavior may indicate existing damage of the gear unit or result in damage to the gear unit. • Do not recommission the gear unit until the fault has been rectified. CAUTION Personal injuries Troubleshooting may only be performed by trained personnel. -
Page 34: Decommissioning
Decommissioning Decommissioning CAUTION Damage to persons and devices • Read up on the general and special safety instructions before starting the work. Version: 1.6 Planetary gear unit AG2210-+LPxxx... -
Page 35: Support And Service
Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.