Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Beckhoff AS1000
Summary of Contents for Beckhoff AS1000
- Page 1 AS1000 Stepper motor Operating instructions | EN 2019/04/09 | Version: 3.7...
- Page 3 Documented motors Documented motors AS10xx-xxxx Standstill Rated current Rotor moment Resolution Weight [kg] torque [Nm] of inertia [kg [Steps] cm²] AS1010-0000 0,38 0,056 0,31 AS1020-0xxx 0,074 0,39 AS1030-0000 0,21 0,68 1,8° / 200 Steps AS1050-0xxx 0,36 1,00 AS1060-xxxx 2,85 Stepper motor Version: 3.7...
-
Page 4: Table Of Contents
3 Guidelines and Standards ........................ 10 EC Declaration of Conformity ...................... 10 4 Safety ................................ 11 Personnel qualification ........................ 11 Description of safety symbols ...................... 11 Special safety instructions for AS1000 .................... 12 5 Handling .............................. 13 Transport ............................ 13 Packaging ............................ 13 Storage ............................ 13 Maintenance / Cleaning ........................ 14 Disposal ............................ 14... - Page 5 Table of contents Connection of motors with preassembled cables ................ 24 Electrical components ........................ 25 9.3.1 Motor connector....................... 25 9.3.2 Encoder connector...................... 25 Connection diagram KL2531 ...................... 26 Connection diagram KL2541 ...................... 27 Connection diagram EL7031 ...................... 28 Connection diagram EL7041 ...................... 29 Connection diagram EL7037 ...................... 30 Connection diagram EL7047 ...................... 31 9.10 Connection diagram EP7041-3002 .................... 32 10 Commissioning............................ 33...
- Page 6 Table of contents Version: 3.7 Stepper motor...
-
Page 7: Foreword
EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. -
Page 8: Documentation Issue Status
This documentation was originally written in German. All other languages are derived from the German original. Product features Only the product features specified in the current user documentation are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Issue Comment Chapter update: Documentation Issue Status;... -
Page 9: Appropriate Use
Foreword Appropriate use Stepper motors of the AS1000 series are mainly intended as actuators for handling equipment, textile machines, machine tools, packaging machines and similar machines. The motors of the AS1000 series are exclusively intended for operation based on speed and / or position control via stepper motor output stages from Beckhoff Automation GmbH &... -
Page 10: Guidelines And Standards
Danger for persons, the environment or equipment Stepper motors of the AS1000 series are not products as defined by the EC Machinery Directive. Opera- tion of the stepper motors in machines or systems is only permitted once the machine or system manufac- turer has provided evidence of CE conformity of the complete machine or system. -
Page 11: Safety
Safety Safety Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards. Description of safety symbols The following safety symbols and associated safety instructions are used in this document. These safety instructions must be read and followed. -
Page 12: Special Safety Instructions For As1000
The stepper motors of the AS1000 series are not designed for stand-alone operation and are always installed in a machine or system. After installation, the documentation the documentation and the safety instructions provided by the machine manufacturer must be read and applied. -
Page 13: Handling
Handling Handling Transport • Climate category: 2K3 according to EN 60721 • Transport temperature: -25 °C - +70 °C, max. fluctuation 20 K/hour • Transport humidity: relative humidity 5% - 95%, non-condensing • The stepper motor may only be transported by qualified personnel and in the manufacturer's original recyclable packaging. -
Page 14: Maintenance / Cleaning
In accordance with the WEEE 2012/19/EU Directives we take old devices and accessories back for professional disposal, provided the transport costs are taken over by the sender. Send the devices with the note “For disposal” to: Beckhoff Automation GmbH & Co. KG Huelshorstweg 20 D-33415 Verl Version: 3.7... -
Page 15: Product Identification
Please check that the delivery includes the following items: • AM1000 series motor • Connecting cable with 4-pin M12 connector (underside firmly connected) • Online documentation at www.beckhoff.de Scope of supply The M12 mating connectors are not included! The following accessories are available on request: •... -
Page 16: As1000 Type Key
Product identification AS1000 type key Version: 3.7 Stepper motor... -
Page 17: Technical Description
Beckhoff stepper motors of the AS1000 series are synchronous motors with a large number of poles. They are classified as direct drives. The stepper motors of the AS1000 series are characterized by a high holding torque and very good positioning capability. Thanks to sophisticated control of the stator windings in full-step or micro-step mode, individual steps or partial steps can be executed directly without a feedback system. -
Page 18: General Technical Data
Maximum cable length between motor and 10 m terminal Special operating conditions The applicability of the Beckhoff AS1000 stepper motor is to be determined for each individual case. Application in harsh operating or environmental conditions requires coordination between manufacturer and user. -
Page 19: Shaft End, A-Side
Protective clothing, protective gloves and safety boots must be worn at all times during transport, assembly and disassembly. Do not step under suspended motors. The motors of the AS1000 series can be moved without auxiliary equipment. Stepper motor Version: 3.7... -
Page 20: Mechanical Installation
Mechanical installation Mechanical installation Important notes NOTE Destruction of the motors • Protect the motors from unacceptable stresses. Take care, especially during transport and handling, that components are not bent and that insulation clearances are not altered. • The site must be free of conductive and aggressive material. For V1/V3-mounting (shaft end upwards), make sure that no liquids can enter the bearings. -
Page 21: Installing The Stepper Motor
8.3.1 Technical data of the encoder Stepper motors are designed for positioning tasks. Beckhoff stepper motors have a step angle of 1.8° (which is 200 steps/rotation). Stepper motor terminals enable each individual step to be approached. This enables positioning without feedback / encoder. The micro-stepping mode of the stepper motor terminal can be used to improve the physical resolution further. -
Page 22: Planetary Gear
61000-6-3 and EN 61000-6-4 Planetary gear Beckhoff offers planetary gears for stepper motors in order to increase the torque or to improve the mass inertia ratio. Stepper motors whose flanges have dimensions of 56 mm or above can be fitted with low-play planetary gears. -
Page 23: Electrical Installation
• Ensure that the motor is grounded properly. See below for further information regarding EMC shielding and earthing. Earth the mounting plate and motor housing. Further details of connection types can be found in Section 8.2 • Use only cables approved by Beckhoff for use with the AS1000 stepper motors. • Wiring: ð... -
Page 24: Connection Of Motors With Preassembled Cables
• The shielding should match the specifications in sections 8.4 to 8.10. Incorrectly installed shielding inevitably leads to EMC interference. • The motor connector and the mating connector of the Beckhoff motor cable is a special version with 5 A current-carrying capacity. The use of other M12 connector can lead to overload. -
Page 25: Electrical Components
Electrical installation Electrical components 9.3.1 Motor connector The stepper motors are equipped with a 300 mm long connection cable and a preassembled M12 connector plug. Motor winding Motor connector ZS2000-2610 Contact Color of conductor Signal Round connector – 4- Phase 1 Yellow Phase 2 Orange... -
Page 26: Connection Diagram Kl2531
Electrical installation Connection diagram KL2531 Stepper motor terminal KL2531 • For AS1010, AS1020 and AS1030 without incremental encoder • View “X” shows the top view from the connector of the motor cable Motor cable ZK4000-6700-2xxx • Preassembled on both sides, 4 x 0.5 mm², shielded Version: 3.7 Stepper motor... -
Page 27: Connection Diagram Kl2541
Electrical installation Connection diagram KL2541 Stepper motor terminal KL2541 • For AS1020, AS1050 and AS1060 with incremental encoder • View “X” shows the top view from the connector of the motor cable • View “Y” shows the top view from the connector of the encoder cable Motor cable ZK4000-6700-2xxx •... -
Page 28: Connection Diagram El7031
Electrical installation Connection diagram EL7031 Stepper motor terminal EL7031 • For AS1010, AS1020 and AS1030 without incremental encoder • View “X” shows the top view from the connector of the motor cable Motor cable ZK4000-6700-2xxx • Preassembled on both sides, 4 x 0.5 mm², shielded Version: 3.7 Stepper motor... -
Page 29: Connection Diagram El7041
Electrical installation Connection diagram EL7041 Stepper motor terminal EL7041 • For AS1020, AS1050 and AS1060 with incremental encoder • View “X” shows the top view from the connector of the motor cable • View “Y” shows the top view from the connector of the encoder cable Motor cable ZK4000-6700-2xxx •... -
Page 30: Connection Diagram El7037
Electrical installation Connection diagram EL7037 Stepper motor terminal EL7037 • For AS1020-0120 with incremental encoder for field-oriented control • View “X” shows the top view from the connector of the motor cable • View “Y” shows the top view from the connector of the encoder cable Motor cable ZK4000-6700-2xxx •... -
Page 31: Connection Diagram El7047
Electrical installation Connection diagram EL7047 • For AS1020-0120, AS1050-0120 and AS1060-0120 with incremental encoder for field-oriented control • View “X” shows the top view from the connector of the motor cable • View “Y” shows the top view from the connector of the encoder cable Motor cable ZK4000-6700-2xxx •... -
Page 32: Connection Diagram Ep7041-3002
Electrical installation 9.10 Connection diagram EP7041-3002 Stepper motor module EP7041-3002 • For AS1xxx with incremental encoder for highspeed applications • View “X” and “Z” shows the top view from the connector of the motor cable • View “Y” shows the top view from the connector of the encoder cable Motor cable ZK4000-6768-xxxx Encoder cable ZK4000-5151-xxxx •... -
Page 33: Commissioning
Commissioning Commissioning 10.1 Important notes DANGER Serious risk of injury! • Only specialist personnel with extensive knowledge in the areas of electrical engineering / drive technol- ogy are allowed to install and commission the equipment. • The surface temperature of the motor can exceed 100 °C in operation. Check (measure) the tempera- ture of the motor. -
Page 34: Troubleshooting
Commissioning 10.3 Troubleshooting The following table is to be seen as a “First Aid” box. There can be a large number of different reasons for a fault, depending on the particular conditions in your system. The fault causes described below are mostly those which directly influence the motor. -
Page 35: Technical Data
1 kHz. Saturation of the motor must be taken into account. 11.1 Step mode and limit speeds The Beckhoff stepper motor terminals are capable of approx. 125,000 steps per second. Beckhoff stepper motors have a step angle of 1.8°or 200 steps per revolution. Step mode... -
Page 36: As1010-0000
Technical data 11.2 AS1010-0000 Technical data Symbol [Unit] AS1010 Rated supply voltage 24 – 50 Rated current Rated power Standstill torque [Nm] 0,38 Winding resistance Ph-Ph [Ω] 4,10 Winding inductance Ph-Ph L [mH] 9,50 Rotor moment of inertia J [kg cm²] 0,056 Resolution [steps]... -
Page 37: Characteristic Curve Diagram For As1010-0000
Technical data 11.2.1 Characteristic curve diagram for AS1010-0000 Stepper motor Version: 3.7... -
Page 38: Dimensional Drawing As1010-0000
Technical data 11.2.2 Dimensional drawing AS1010-0000 Version: 3.7 Stepper motor... -
Page 39: As1020-0Xxx
Technical data 11.3 AS1020-0xxx Technical data Symbol [Unit] AS1020 Rated supply voltage 24 – 50 Rated current Rated power 10,0 Standstill torque [Nm] Winding resistance Ph-Ph [Ω] 4,80 Winding inductance Ph-Ph L [mH] 9,50 Rotor moment of inertia J [kg cm²] 0,074 Resolution [steps]... -
Page 40: Characteristic Curve Diagram For As1020-0Xxx
Technical data 11.3.1 Characteristic curve diagram for AS1020-0xxx Version: 3.7 Stepper motor... -
Page 41: Dimensional Drawing As1020-0Xxx
Technical data 11.3.2 Dimensional drawing AS1020-0xxx Stepper motor Version: 3.7... -
Page 42: As1030-0000
Technical data 11.4 AS1030-0000 Technical data Symbol [Unit] AS1030 Rated supply voltage 24 – 50 Rated current Rated power 19,5 Standstill torque [Nm] Winding resistance Ph-Ph [Ω] 0,80 Winding inductance Ph-Ph L [mH] 3,80 Rotor moment of inertia J [kg cm²] 0,21 Resolution [steps]... -
Page 43: Characteristic Curve Diagram For As1030-0000
Technical data 11.4.1 Characteristic curve diagram for AS1030-0000 Stepper motor Version: 3.7... -
Page 44: Dimensional Drawing As1030-0000
Technical data 11.4.2 Dimensional drawing AS1030-0000 Version: 3.7 Stepper motor... -
Page 45: As1050-0Xxx
Technical data 11.5 AS1050-0xxx Technical data Symbol [Unit] AS1050 Rated supply voltage 24 - 50 Rated current Rated power 27,5 Standstill torque [Nm] Winding resistance Ph-Ph [Ω] 0,28 Winding inductance Ph-Ph L [mH] 0,86 Rotor moment of inertia J [kg cm²] 0,36 Resolution [steps]... -
Page 46: Characteristic Curve Diagram For As1050-0Xxx
Technical data 11.5.1 Characteristic curve diagram for AS1050-0xxx Version: 3.7 Stepper motor... -
Page 47: Dimensional Drawing As1050-0Xxx
Technical data 11.5.2 Dimensional drawing AS1050-0xxx Stepper motor Version: 3.7... -
Page 48: As1060-Xxxx
Technical data 11.6 AS1060-xxxx Technical data Symbol [Unit] AS1060 Rated supply voltage 24 – 50 Rated current Rated power 68,8 Standstill torque [Nm] Winding resistance Ph-Ph [Ω] 0,36 Winding inductance Ph-Ph L [mH] 2,80 Rotor moment of inertia J [kg cm²] Resolution [steps] 1.8°... -
Page 49: Characteristic Curve Diagram For As1060-Xxxx
Technical data 11.6.1 Characteristic curve diagram for AS1060-xxxx Stepper motor Version: 3.7... -
Page 50: Dimensional Drawing As1060-0Xxx
Technical data 11.6.2 Dimensional drawing AS1060-0xxx Version: 3.7 Stepper motor... -
Page 51: Dimensional Drawing As1060-1Xxx
Technical data 11.6.3 Dimensional drawing AS1060-1xxx Stepper motor Version: 3.7... -
Page 52: Appendix
Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there. - Page 53 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 D-33415 Verl www.beckhoff.com info@beckhoff.com More Information:...