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Summary of Contents for Beckhoff AG2800
- Page 1 Operating instructions | EN AG2800 Stainless steel planetary gear unit 1/4/2021 | Version 2.0...
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Page 3: Table Of Contents
Version numbers............................... 6 Scope of the documentation .......................... 6 Staff qualification............................... 7 Safety and instruction ............................ 9 Explanation of symbols ............................. 9 Beckhoff Services ............................ 11 For your safety.............................. 12 General safety instructions .......................... 12 Product overview............................... 14 Name plate.............................. 15 Type key ................................. -
Page 4: Documentation Notes
Documentation notes Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the operating instructions at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in these operating instruc- tions. - Page 5 • Use of untrained personnel • Use of unauthorized spare parts Copyright © Beckhoff Automation GmbH & Co. KG, Germany 1.1.4 The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited.
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Page 6: Version Numbers
Product features Only the product properties specified in the current operating in- structions are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Scope of the documen- Apart from these operating instructions, the following documents are... -
Page 7: Staff Qualification
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces Version: 2.0 AG2800 ───... - Page 8 They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work ─── AG2800 Version: 2.0...
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Page 9: Safety And Instruction
1.6.1 DANGER Failure to observe will result in serious or fatal injuries. WARNING Failure to observe may result in serious or fatal injuries. CAUTION Failure to observe may result in minor or moderate injuries. Version: 2.0 AG2800 ───... - Page 10 In the case of documentation on a monitor screen, use the zoom function to enlarge the QR code and reduce the distance. ─── AG2800 Version: 2.0...
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Page 11: Beckhoff Services
Beckhoff and the worldwide partner companies offer comprehensive support and service. Support The Beckhoff Support offers technical advice on the use of individ- ual Beckhoff products and system planning. The employees support 1.7.1 you in the programming and commissioning of complex automation systems. -
Page 12: For Your Safety
Only use original packaging for further processing Use the original packaging for dispatch, transportation, storage and packing. Secure feather key against loss Secure the existing feather key against loss, for example: • during transportation or • during operation without mounted parts ─── AG2800 Version: 2.0... - Page 13 Secure the machine or plant against being in- advertently started up. See chapter: "Decommissioning" No direct skin contact with solvents or lubricants In case of improper use, the solvents or lubricants used can lead to skin irritations. Therefore, avoid direct skin contact. Version: 2.0 AG2800 ───...
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Page 14: Product Overview
Screw plug 4 holes for output side Feather key [+] 4 holes for the motor attachment Gear housing Clamping hub with spacer sleeve Adapter plate Output shaft with center bore Shaft seal at the output O-ring seal ─── AG2800 Version: 2.0... -
Page 15: Name Plate
Product overview Name plate Number Explanation Series Gear unit type Ratio Date of manufacture Lubrication Country of manufacture Serial number Version: 2.0 AG2800 ───... -
Page 16: Type Key
Product overview Type key AG2800 – HDV015S – MF1 – 3 – 1C1 – AM883x Explanation AG2800 Gear unit series AG2800 = stainless steel planetary gear unit HDV Gear type HDV = Standard Size HDV 015 HDV 025 HDV 035... -
Page 17: Product Characteristics
Direct process integration The direct process integration of the stainless steel planetary gear units allows new, constructive freedom and an open machine con- cept without enclosures. Maintenance-free ball bearings The ball bearings are lifetime-lubricated and maintenance-free. Version: 2.0 AG2800 ───... -
Page 18: Ordering Options
The listed components cannot be retrofitted. Feather key 3.4.1 3.4.1 A feather key transmits torque to an output element. The gear units are available with feather key groove and inserted feather key according to DIN 6885. ─── AG2800 Version: 2.0... -
Page 19: Intended Use
Any type of use that exceeds the permissible values from the techni- cal data is regarded as inappropriate and is thus prohibited. 3.5.1 The planetary gear units from the AG2800 series are not suitable for use in the following areas: • Potentially explosive atmospheres without a suitable housing •... -
Page 20: Technical Data
(whether at rest or in motion). Running noise L [dB/A] The running noises are influenced, for example, by: • transmission ratio and speed • lubricants and gearing or • Installation position ─── AG2800 Version: 2.0... - Page 21 The EMERGENCY STOP torque is the maximum permissible torque at the gear unit output. It may be reached 1000 times at the most during the service life of the gear unit and must never be exceeded. Version: 2.0 AG2800 ───...
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Page 22: Data For Operation And Environment
Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products. -
Page 23: Hdv015 Mf
In relation to the shaft center at the HIGH FORCES: 1600 output Maximum breakdown torque M Standard: 20 2Max [Nm] HIGH FORCES: 105 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -25 to +40 Housing Properties Stainless steel Seal Sealed bearing disks Version: 2.0 AG2800 ───... - Page 24 • Dimensions without tolerance ± 1 mm • Clamping hub diameter depending on the motor size • Center bore according to DIN 332-DR M5x12 • Feather key 5h9x25 according to DIN 6885-A 1-stage 4.3.1.1 4.3.1.1 2-stage 4.3.1.2 4.3.1.2 ─── AG2800 Version: 2.0...
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Page 25: Hdv025 Mf
In relation to the shaft center at the HIGH FORCES: 2500 output Maximum breakdown torque M Standard: 31 2Max [Nm] HIGH FORCES: 185 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -25 to +40 Housing Properties Stainless steel Seal Sealed bearing disks Version: 2.0 AG2800 ───... - Page 26 • Dimensions without tolerance ± 1 mm • Clamping hub diameter depending on the motor size • Center bore according to DIN 332-DR M6x12 • Feather key 6h9x28 according to DIN 6885-A 1-stage 4.4.1.1 4.4.1.1 2-stage 4.4.1.2 4.4.1.2 ─── AG2800 Version: 2.0...
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Page 27: Hdv035 Mf
In relation to the shaft center at the HIGH FORCES: 4250 output Maximum breakdown torque M Standard: 95 2Max [Nm] HIGH FORCES: 407 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -25 to +40 Housing Properties Stainless steel Seal Sealed bearing disks Version: 2.0 AG2800 ───... - Page 28 • Dimensions without tolerance ± 1 mm • Clamping hub diameter depending on the motor size • Center bore according to DIN 332-DR M10x22 • Feather key 8h9x40 according to DIN 6885-A 1-stage 4.5.1.1 4.5.1.1 2-stage 4.5.1.2 4.5.1.2 ─── AG2800 Version: 2.0...
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Page 29: Scope Of Supply
Please check that the delivery includes the following items: • Gear units from the AG2800 series with packaging • Short information Bolts for fastening the gear unit to the motor or the machine are not included in the scope of delivery . -
Page 30: Transport And Storage
Legal regulations for the lifting of loads When transporting individual gear units or motor/gear unit combina- tions without a hoist, adhere to the legal requirements for the lifting of loads by employees. ─── AG2800 Version: 2.0... - Page 31 • Using suitable transport slings on the gear unit with averaged center of gravity, with sufficiently dimensioned hoists • using suitable transport slings on the gear unit and on the motor with averaged center of gravity, with sufficiently dimensioned hoists Version: 2.0 AG2800 ───...
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Page 32: Long-Term Storage
You have the possibility to store the gear unit in a horizontal position and a dry environment over a short or long period. For storage we always recommend the original packaging. Observe the conditions specified in chapter: Transport and storage. ─── AG2800 Version: 2.0... -
Page 33: Technical Description
Ingress and leakage of liquids may damage the motor. The standard installation position of the gear unit is the motor at- tachment M. Alternatively, it can be used in any other installation po- sition. Version: 2.0 AG2800 ───... -
Page 34: Mechanical Installation
The setting values are rounded to conventional scalings or adjust- ment possibilities: Bolt size Quality of the bolts 10.9 12.9 Tightening torque in Nm 1.15 1.68 1.97 2.64 3.88 4.55 13.2 15.4 21.5 37.5 42.5 62.5 73.5 73.5 1040 ─── AG2800 Version: 2.0... - Page 35 The setting values are rounded to conventional scalings or adjust- ment possibilities: Bolt size Quality of the bolts Ax-50 Ax-70 Ax-80 Tightening torque in Nm 0.376 0.806 1.07 0.868 1.86 2.48 1.72 3.68 4.91 2.95 15.2 20.5 51.5 38.5 Version: 2.0 AG2800 ───...
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Page 36: Motor On Gear Unit
Set screw quality = strength class 45 H Gear unit HDV Internal diameter of Width across flats Tightening torque Maximum axial the clamping hub of the set screw [Nm] force [N] [mm] [mm] ─── AG2800 Version: 2.0... - Page 37 ► Remove the screw plug [1] from the mounting hole [2] ► Turn the clamping hub [1] until the set screw can be seen above the mounting hole [2] ► Loosen the set screw of the clamping hub by one turn Version: 2.0 AG2800 ───...
- Page 38 ► Coat bolts with washers [1], [2], [3] and [4] with threadlocker ► Insert bolts [1], [2], [3] and [4] and tighten evenly ► Tighten the set screw [5]. Refer to the chapter "Clamping hub", [Page 36]. ► Insert the screw plug back into the adapter plate ─── AG2800 Version: 2.0...
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Page 39: Gear Unit To Machine
Mechanical installation Gear unit to machine No washers necessary Beckhoff recommends not using washers if the material of the bolt contact surface has an adequate interface pressure. Output side Avoid damage due to stresses 8.3.1 Use suitable tools for the assembly. Mount gear wheels and toothed belt pulleys without force on the output shaft and avoid mounting by driving or hammering on. - Page 40 In the following you will find supplementary information regarding the attachment of the gear unit to a machine: Quality of the bolts = stainless steel bolts Gear Pitch circle diam- Thread Tightening torque unit HDV eter [mm] [Nm] 15.4 73.5 ─── AG2800 Version: 2.0...
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Page 41: Commissioning
Relevant parameters Servo drive Nominal current Peak current AX5000 P-0-0093 "Configured channel current" P-0-0092 "Configured channel peak cur- rent" AX8000 „Configured channel rated current“ „Configured channel peak current“ Servo terminal 0x7010:0B „Torque limitation“ 0x2003:11 „Max current“ Version: 2.0 AG2800 ───... -
Page 42: Before Operation
• Pay attention to unusual noise developments • Always check gear unit surfaces and cables for dirt, leaks, mois- ture or dust • Check temperature development • Check for lubricant leakage • Observe recommended maintenance intervals • Check function of safety devices ─── AG2800 Version: 2.0... -
Page 43: Maintenance And Cleaning
Use grease-dissolving and non-aggressive cleaning agents such as isopropanol for cleaning. You will also receive information about non-approved cleaning agents. Not applicable Cleaning agents Chemical formula 10.1.1 Aniline hydrochloride Bromine Sodium hypochlorite; bleaching NaCIO solution Mercury (II) chloride HgCl Hydrochloric acid Version: 2.0 AG2800 ───... -
Page 44: Intervals
Lubrication Notes on lubrication 10.2.1 Beckhoff gear units from the AG2800 series are lubricated for life. The lubricant used does not have to be renewed. If you wish to change the lubricant, contact Beckhoff Service. All gear units are lubricated for life with a food-safe synthetic lubri- cating grease consisting of hydrocarbon oil and aluminum complex soap. -
Page 45: Fault Correction
Ensure sufficient cooling Replace the motor Ambient temperature too high Ensure sufficient cooling Increased operating noises Distorted motor mounting Contact Beckhoff Service Damage to the bearings Damage to the toothing Toothed belt tension too high Check and correct toothed belt ten- sion... -
Page 46: Decommissioning
Leaking oil can cause slips and falls, resulting in serious or fatal injury. Impermissible removal of gear unit components Only Beckhoff Automation GmbH & Co. KG is permitted to disman- tle the gear unit. Contact Beckhoff Service for further information. -
Page 47: Disposal
The trans- 12.2.1 port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG Gebäude „Service“ Stahlstraße 31 D-33415 Verl In addition, you have the option to contact a local certified specialist company for the disposal of used electrical and electronic appli- ances. -
Page 48: Guidelines And Standards
EU conformity Provision 13.1 Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declara- tions for all products on request. Please send your request to: info@beckhoff.com RoHS All homogeneous materials used in the gear unit fall below the pre- scribed limit values of Directive 2011/65/EU Annex II. - Page 49 43 Intervals 44 Motor Mounting 36 Name plate 15 Operating Conditions 22 Ordering options 18 Feather key 18 Output elements Mounting 39 Pictograms 9 Power derating 20 RoHS Proportional quantities of harmful substances 48 Safety 12 Version: 2.0 AG2800 ───...
- Page 51 More Information: www.beckhoff.com/ag2800 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...
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