Door Panels; Install The Tracks - B&D The Designer Series Installation Instructions Manual

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The Designer Series & P7 Industrial

5.1.3 door panels

The thickness of the cladding to the exterior of
tip
the garage determines whether to rotate the
axle carrier on the hinged hanger Fig 5.1.6.
a) Open up the pack of door panels, making sure the
bottom panel (weather strip seal on the bottom of the
panel and bottom hinge hole) is on top of the pack.
Start with the bottom panel.
b) Place the bottom hanger
as shown in Fig 5.1.6 using tek screws
hinged hangers
Q
using tek screws.
Apply general purpose grease to all axles
tip
before fitting them.
M
c) Slide in wheel axle
to the bottom panel bracket.
d) Push the end of each lifting cable
bottom hanger, followed by a washer
with a snap pin
U
Fig 5.1.6
Do not unwind lifting cable until specified
tip
to do so.
e) Attach the hanger
P
to the top of the panel at every
door stile, using 2 tek screws, then place 2 hinged
hangers
Q
at either end of the panel and secure
with tek screws.
f) Insert the wheel axle
in place the hinged hangers
if needed to ensure the panels are parallel to the
opening.
g) Repeat steps e) and f) to assemble other middle
panels.

5.1.4 Install the tracks

a) Set the vertical tracks parallel on both sides of the
flush mount frame.
b) The tracks should be panel width + 20mm apart. Use
the level/datum marks to ensure the tracks are level
with each other and the same distance to the top of
the track or the door will not function correctly.
c) Ensure to use the adjustable jamb brackets and set
the bottom of the vertical track 45mm from the front
of the frame. Fig 5.1.7.
d) Once satisfied temporarily fix in position with at least
two (2) fixings to the top bracket and one to each of
the lower track brackets. These will hold the tracks in
position and allow for minor adjustments.
installation instructions
S
onto the bottom panel
O
. Secure the
through the axle plate hanger
N
, onto the
H
and secure
M
. NOTE: Once the panel is
Q
can be adjusted
Q
M
M
Fig: 5.1.6
> than 18mm
cladding
thickness
45mm
Fig: 5.1.7
20
O
U
S
N
H
M
rotate
< than 18mm
P
Q

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