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Standard Designer Series
Installation
These instructions are intended for professional garage door
installers. All references are taken from inside looking out.
DOC#
165005_01
PART NO#
0T2429
RELEASED:
29/05/19
www.bnd.com.au
The Designer Series
& P7 Industrial
installation instructions
™
PART NO: 0T2429
New flush mount
Installation
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Table of Contents
Related Manuals for B&D The Designer Series
Summary of Contents for B&D The Designer Series
- Page 1 The Designer Series & P7 Industrial ™ installation instructions PART NO: 0T2429 Standard Designer Series Installation New flush mount Installation These instructions are intended for professional garage door installers. All references are taken from inside looking out. DOC# 165005_01 PART NO#...
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Page 2: Table Of Contents
The Designer Series & P7 Industrial installation instructions ™ contents 1.0 before you begin 1.1 installation safety warnings 1.2 fastener recommendations for fitting garage doors 1.3 parts checklist 1.4 requirements before installation 1.4.1 measurements 1.4.2 initial calculations 1.5 tools 2.0 assembly 2.1 vertical tracks... -
Page 3: Before You Begin
The Designer Series & P7 Industrial installation instructions ™ 1.0 before you begin 1.1 installation safety warnings This B&D Door is designed and tested to provide security, attractive appearance and smooth , low effort operation provided it is installed and operated in strict accordance with the following safety warnings. -
Page 4: Fastener Recommendations For Fitting Garage Doors
The Designer Series & P7 Industrial installation instructions ™ 1.2 fastener recommendations for fitting garage doors drilled washer plug min hole depth B&D fastner substrate type fastener required hole ø required required (mm) pack (mm) Plaster Unlined 100pk 500pk Lined... -
Page 5: Parts Checklist
The Designer Series & P7 Industrial installation instructions ™ 1.3 parts checklist 1.3.1 pack contents ITEM DESCRIPTION ITEM DESCRIPTION DOOR PANELS PACKAGE SIDE BEARING BRACKETS TORSION BAR WHEEL AXLES HORIZONTAL TRACKS LIFTING CABLE VERTICAL TRACKS TEK SCREWS SHORT TOP TRACK ANGLE... -
Page 6: Requirements Before Installation
The Designer Series & P7 Industrial installation instructions ™ 1.4 requirements before installation mounting - The door is designed to be mounted behind the opening, however for flush mount doors, refer to the Appendix for mounting instructions. obstructions - Ensure that the surface where the door will be fitted is smooth, and the area behind the opening is free from any protrusions. -
Page 7: Assembly
The Designer Series & P7 Industrial installation instructions ™ 2.0 assembly 2.1 vertical tracks NOTE: Refer to appendix for flush mounting installations 70mm a) Cut the Vertical Straight tracks to the calculated length as listed in section 1.4.2. b) Affix the small angle jamb brackets... -
Page 8: Installation
The Designer Series & P7 Industrial installation instructions ™ 3.0 installation 3.1 installing vertical tracks NOTE: Refer to appendix to install flush mount track system. a) Set the vertical tracks parallel on both sides of the door Equal Equal at the vertical track width calculated in Section 1.4.2. -
Page 9: Adding Panels
The Designer Series & P7 Industrial installation instructions ™ 3.3 adding panels TWO PERSON LIFT: depending on the size of the door, this process may require two persons to lift into place. a) Before adding the next panel into the tracks fit a... -
Page 10: Installing Horizontal Tracks
The Designer Series & P7 Industrial installation instructions ™ 3.4 installing horizontal tracks NOTE: Refer to appendix to install flush mount track system. Assemble the track as shown in Figure 3.4.1. The curve must align and butt up against the vertical track snugly. -
Page 11: Install Top Panel
The Designer Series & P7 Industrial installation instructions ™ 3.5 install top panel NOTE: Refer to appendix if installing a rear torsion systems as installation of top panel may be different. TWO PERSON LIFT: depending on the size of the door, this process may require two persons to lift into place. -
Page 12: Standard Spring Counterbalance System
The Designer Series & P7 Industrial installation instructions ™ LEFT HAND SIDE RIGHT HAND SIDE red cable drum black plug red plug black cable drum INSIDE GARAGE LOOKING OUT Springs & drums are now colour coded based on winding direction to match international standards. -
Page 13: Install Torsion Bar
The Designer Series & P7 Industrial installation instructions ™ 3.6 install torsion bar NOTE: Refer to appendix if installing a rear torsion systems. CAUTION: For larger doors refer to 5.4 appendix as a stronger system may be required. Before lifting the torsion bar into position, check there... -
Page 14: Adding Tension To Spring
The Designer Series & P7 Industrial installation instructions ™ 3.7 adding tension to spring WARNING! Torsion springs can cause serious Line Item: 30 DH 2,650 mm X DW 5,300 mm Turns: 9.62 Diameter: 50.8 X 2 X 9.4 injury. DO NOT underestimate the tension in Quantity: 2 Wire Diameter: 6.17 mm... -
Page 15: Final Checks
The Designer Series & P7 Industrial installation instructions ™ 3.8 final checks For optimal performance the door needs to operate efficiently. a) Manually move the door up and down, the door should move freely without binding or sticking. b) The maximum force required to move the door should not exceed 20kg. -
Page 16: Troubleshooting
The Designer Series & P7 Industrial installation instructions ™ 4.0 troubleshooting Symptom Possible cause Remedy lifting cables loose cable drums have slipped check the screws on the cable drums when door is diagonals out of square check the horizontal tracks are square... - Page 17 The Designer Series & P7 Industrial installation instructions ™ common spring problems symptom possible cause rememdy door raises from cable length too long with cable not shorten cable length until the cable rolls onto the the floor and on high portion of drum...
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Page 18: Appendix
The Designer Series & P7 Industrial installation instructions ™ 5.0 appendix 5.1 flush mount installation ITEM DESCRIPTION ITEM DESCRIPTION PACK OF DOOR PANELS SPRING ANCHOR BRACKET ALUMINIUM FRAME LENGTHS SIDE BEARING COMBO BRACKETS ALUMINIUM SEAL WHEEL AXLES TORSION BAR LIFTING CABLE... -
Page 19: Assemble The Tracks
The Designer Series & P7 Industrial installation instructions ™ c) Lift the frame into position: i) ensure the face of the frame is aligned with the cladding substrate ie. the frame will protrude out of the door jamb to the depth of the cladding Fig 5.1.2. -
Page 20: Door Panels
The Designer Series & P7 Industrial installation instructions ™ 5.1.3 door panels The thickness of the cladding to the exterior of the garage determines whether to rotate the axle carrier on the hinged hanger Fig 5.1.6. a) Open up the pack of door panels, making sure the bottom panel (weather strip seal on the bottom of the panel and bottom hinge hole) is on top of the pack. -
Page 21: Install Seal Carrier
The Designer Series & P7 Industrial installation instructions ™ 5.1.5 install seal carrier a) Use tin snips to cut the aluminium seal to the depth needed at each end to go around the flag bracket and small angle brackets. b) Hold the seal and move the cut section backwards and forwards to break at the ribbed depth, to remove that section of the seal. -
Page 22: Installing Top Panel
The Designer Series & P7 Industrial installation instructions ™ 5.1.8 installing top panel Refer to section 3.5 to install the top panel. 5.1.9 spring counterbalance system The springs and drums for the counterbalance system are now colour coded to easily identify which side of the centre bracket the spring is placed. -
Page 23: Rear Torsion Systems
The Designer Series & P7 Industrial installation instructions ™ 5.2 rear torsion systems For all rear torsion installations ensure you have the following measurements: sideroom - A minimum of 155mm of sideroom (295mm for doors over 15m ) is required extending into the garage. - Page 24 The Designer Series & P7 Industrial installation instructions ™ Assemble the track, with cable pulley as shown in Figure 5.2.4. red drum The same colour coded springs and The curve must align and butt cable drums are placed together in rear...
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Page 25: Hinged Tapers
The Designer Series & P7 Industrial installation instructions ™ 5.3 hinged tapers Tapers are accomplished using a small customised panel, which results in a slight variation in the installation process. a) Assemble the bottom panel taking note that there are no wheels or weather strip on the bottom panel, these are both on the taper panel. -
Page 26: Two Piece Shafts For Large Doors
The Designer Series & P7 Industrial installation instructions ™ 5.4 two piece shafts for large doors TWO PERSON LIFT: For large doors, this process may require two persons to lift into place and a ladder or scissor lift to support while fixing into place. -
Page 27: After Installation Care
The Designer Series & P7 Industrial installation instructions ™ 6.0 after installation care general care of your Designer Series regular maintenance required cleaning B&D recommends that you check the operation of your Your B&D Designer Series/P7 Industrial ™ panels are made Designer Series/P7 Industrial ™...