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Summary of Contents for B&D Designer Series
- Page 1 The Designer Series & P7 Industrial ™ installation instructions These instructions are intended for professional garage door installers. All references are taken from inside looking out. DOC# 165005_08 RELEASED: 28/09/23 www.bnd.com.au...
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Page 2: Table Of Contents
The Designer Series & P7 Industrial installation instructions ™ contents 1.0 before you begin 1.1 installation safety warnings 1.2 fastener recommendations for fitting garage doors 1.3 parts checklist 1.4 requirements before installation 1.4.1 measurements 1.4.2 initial calculations 1.5 tools 2.0 assembly 2.1 vertical tracks... -
Page 3: Before You Begin
The Designer Series & P7 Industrial installation instructions ™ 1.0 before you begin 1.1 installation safety warnings This B&D Door is designed and tested to provide security, attractive appearance and smooth , low effort operation provided it is installed and operated in strict accordance with the following safety warnings. -
Page 4: Fastener Recommendations For Fitting Garage Doors
The Designer Series & P7 Industrial installation instructions ™ 1.2 fastener recommendations for fitting garage doors drilled washer plug min hole depth B&D fastner substrate type fastener required hole ø required required (mm) pack (mm) Plaster Unlined 100pk 500pk Lined... -
Page 5: Parts Checklist
The Designer Series & P7 Industrial installation instructions ™ 1.3 parts checklist ITEM DESCRIPTION ITEM DESCRIPTION DOOR PANELS PACKAGE WHEEL AXLES TORSION BAR LIFTING CABLE HORIZONTAL TRACKS* TEK SCREWS VERTICAL TRACKS HINGES SHORT TOP TRACK ANGLE END HINGES HORIZONTAL BRACKETS... -
Page 6: Requirements Before Installation
The Designer Series & P7 Industrial installation instructions ™ 1.4 requirements before installation mounting - The door is designed to be mounted behind the opening. obstructions - Ensure that the surface where the door will be fitted is smooth, and the area behind the opening is free from any protrusions. -
Page 7: Assembly
The Designer Series & P7 Industrial installation instructions ™ 2.0 assembly 2.1 vertical tracks 70mm a) All the Vertical Straight tracks are cut to length in factory. Confirm the measurement matches calculation in 1.4.2. b) Affix the small angle jamb brackets... -
Page 8: Middle Panel
The Designer Series & P7 Industrial installation instructions ™ 2.3 middle panel oil hole to a) To attach hinge to the top of the panel, align the the top edges of the hinge with the vertical grooves in every door stile, position the hinge as shown and affix with 2 tek screws (Fig 2.3.1a). -
Page 9: Installation
The Designer Series & P7 Industrial installation instructions ™ 3.0 installation 3.1 installing vertical tracks a) Set the vertical tracks parallel on both sides of the door Use the level/datum marks to ensure the tops of the tracks Equal are level with each other and the same distance to the Equal top of the track or the door will not function correctly. -
Page 10: Adding Panels
The Designer Series & P7 Industrial installation instructions ™ 3.3 adding panels TWO PERSON LIFT: depending on the size of the door, this process may require two persons to lift into place. a) Before adding the next panel into the tracks fit... -
Page 11: Installing Horizontal Tracks
The Designer Series & P7 Industrial installation instructions ™ 3.4 installing horizontal tracks Assemble the track as shown in Figure 3.4.1. The curve must align and butt up against the vertical track snugly. NOTE: Refer to appendix if installing a BTRK for different cladded doors as they require different horizontal tracks. -
Page 12: Install Top Panel
The Designer Series & P7 Industrial installation instructions ™ 3.5 install top panel NOTE: Refer to appendix if installing a rear torsion systems as installation of top panel may be different. TWO PERSON LIFT: depending on the size of the door, this process may require two persons to lift into place. -
Page 13: Standard Spring Counterbalance System
The Designer Series & P7 Industrial installation instructions ™ LEFT HAND SIDE RIGHT HAND SIDE red cable drum black plug red plug black cable drum INSIDE GARAGE LOOKING OUT Springs & drums are now colour coded based on winding direction to match international standards. -
Page 14: Install Torsion Bar
The Designer Series & P7 Industrial installation instructions ™ 3.7 install torsion bar NOTE: Refer to appendix if installing a rear torsion systems. If an opener is being fitted, consider where CAUTION: For larger doors refer to 5.4 appendix as a the C-Rail wall bracket is to be placed stronger system may be required. -
Page 15: Adding Tension To Spring
The Designer Series & P7 Industrial installation instructions ™ 3.8 adding tension to spring WARNING! Torsion springs can cause serious DH 2,650 mm X DW 5,300 mm injury. DO NOT underestimate the tension in Line Item: 30 Turns: 9.62 Diameter: 50.8 X 2 X 9.4 Quantity: 2 Wire Diameter: 6.17 mm... -
Page 16: Final Checks
The Designer Series & P7 Industrial installation instructions ™ 3.9 final checks For optimal performance the door needs to operate efficiently. a) Manually move the door up and down, the door should move freely without binding or sticking. b) The maximum force required to move the door should not exceed 20kg. -
Page 17: Troubleshooting
The Designer Series & P7 Industrial installation instructions ™ 4.0 troubleshooting Symptom Possible cause Remedy lifting cables loose cable drums have slipped check the screws on the cable drums when door is diagonals out of square check the horizontal tracks are square... -
Page 18: Common Spring Problems
The Designer Series & P7 Industrial installation instructions ™ common spring problems symptom possible cause rememdy door raises from cable length too long with cable not shorten cable length until the cable rolls onto the the floor and on high portion of drum... -
Page 19: Appendix
The Designer Series & P7 Industrial installation instructions ™ 5.0 appendix 5.1 BTRK parts and install The BTRK is a double track with top curve that opens up to fit the top panel fitted with thick cladding on the face Figure 5.1.1. -
Page 20: Two Piece Shafts For Large Doors
The Designer Series & P7 Industrial installation instructions ™ 5.2 two piece shafts for large doors TWO PERSON LIFT: For large doors, this process may require two persons to lift into place and a ladder or scissor lift to support while fixing into place. -
Page 21: Hinged Tapers
The Designer Series & P7 Industrial installation instructions ™ 5.3 hinged tapers Tapers are accomplished using a small customised panel, which results in a slight variation in the installation process. a) Assemble the bottom panel taking note that there are no wheels or weather strip on the bottom panel, these are both on the taper panel. -
Page 22: After Installation Care
The Designer Series & P7 Industrial installation instructions ™ 6.0 after installation care general care of your Designer Series regular maintenance required cleaning B&D recommends that you check the operation of your Your B&D Designer Series/P7 Industrial ™ panels are made Designer Series/P7 Industrial ™...
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