Fasel Elektronik FCU2000 Series Installation Instructions Manual

Steam bath control
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Series FCU2000/FCU3000/FCU4000/FCU5000
Installation instructions
Steam bath control
Series FCU2000/FCU3000/FCU4000/FCU5000
Doc-ID: M_FCUxxxx-Steam_EN
Version: V2.04
Technical changes and errors excepted, illustration similar

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Summary of Contents for Fasel Elektronik FCU2000 Series

  • Page 1 Series FCU2000/FCU3000/FCU4000/FCU5000 Installation instructions Steam bath control Series FCU2000/FCU3000/FCU4000/FCU5000 Doc-ID: M_FCUxxxx-Steam_EN Version: V2.04 Technical changes and errors excepted, illustration similar...
  • Page 2 FASEL GmbH Germany Table of contents Installation instructions Steam bath control Series FCU2000/FCU3000/FCU4000/FCU5000 M_FCUxxxx-Steam_EN / Version V2.04...
  • Page 3: Table Of Contents

    Table of contents Safety..........................5 Explanations of symbols ..................5 Technical safety notes for assembly and installation ..........6 Intended use ......................6 Modifications and alterations ..................6 Demands on technical personnel ................7 Operational safety and special dangers ..............8 Technical data .........................9 General Information ....................9 Voltage and switching capacity - electrical load .............9 Cables ........................10 Cables ........................11...
  • Page 4 Table of contents 10.4 Functional test of the steam bath control device and the electrical consumers ...29 10.4.1 Functional test of the sensor ..............29 11 General Information ......................30 11.1 Liability limitation....................30 11.2 Scope of delivery ....................30 11.3 Spare parts ......................31 11.4 Customer service ....................31 11.5 Light and fan ......................32 11.5.1...
  • Page 5: Safety

    Safety Safety Explanations of symbols Warnings Warnings in this operating manual are indicated through symbols. The instructions are introduced through signal words, which express the degree of danger. Follow these instructions strictly and take care to avoid accidents, personal injuries and property damage.
  • Page 6: Technical Safety Notes For Assembly And Installation

    Safety Technical safety notes for assembly and installation DANGER! The control device can be installed directly on the outer side of the cabin or at another location, however not within the cabin Note! Appropriate VDE applies to public steam baths, that a control lamp, showing, that the evaporator is switched on, is to install in the room of the supervisor.
  • Page 7: Demands On Technical Personnel

    Safety Demands on technical personnel The assembly, installation, commissioning as well as rectification of defects and repairs must be carried out by qualified persons only unless otherwise mentioned. Inadequate Qualification WARNING! Danger of injury due to inadequate qualification Improper handling can lead to significant personal injuries and material damage.
  • Page 8: Operational Safety And Special Dangers

    Safety Operational safety and special dangers Pay attention to the safety and warning notes in the following chapters of this manual to minimize health hazards and to avoid dangerous situations. The following instructions are to be adhered to for your own safety and the safety of the unit: Electric DANGER!
  • Page 9: Technical Data

    Technical data Technical data General Information Designation Unit Type FCUxxxx-Steam Dimensions basic device [mm] (H x W x D) 247 x 285 x 86,5 Dimensions operating element (H x W x D) FCUxxxx DESIGN, [mm] 198,5 x 124,0 x 30,5 FCUxxxx DESIGN-GLAS [mm] 197,5 x 122,5 x 35,0...
  • Page 10: Cables

    Technical data Cables Use of DANGER! inappropriate Danger to life due to electric potential cables – Use of inappropriate cables can lead to short circuits and Electric potential subsequent fires. Damage to the insulation can be dangerous to life. Therefore: –...
  • Page 11: Cables

    Technical data Cables Use of DANGER! inappropriate Danger to life due to electric potential cables – Use of inappropriate cables can lead to short circuits and subsequent Electric potential fires. Damage to the insulation can be dangerous to life. Therefore: –...
  • Page 12: If The Steam Bath Control Device Is Installed In The Technical Room

    Technical data If the steam bath control device is installed in the technical room The control device can be installed directly on the outer side of the cabin or at another If the steam location, however not within the cabin. If the installation is not done directly on the outer bath control wall of the cabin then the following points should be noted: device is not...
  • Page 13: Identification

    Identification Identification Nameplate The nameplate is located on the control device on the left side: Art Nr Spg.: RoHS Geräte Nr.: conform Figure. 2: Nameplate control device Type designation Company logo Article number Voltage and max. rating Device number Bar code Article number Barcode article number VDE-symbol (in devices, which are VDE tested)
  • Page 14: Goods Receipt, Transport And Storage

    Goods receipt, Transport and Storage Goods receipt, Transport and Storage Safety Inappropriate ATTENTION! Transport Damage to the control due to inappropriate transport The control is a highly sensitive electronic device. It can get damaged due to inappropriate transport. Therefore: – Remove the packing only just before starting the installation Goods receipt After receipt, the consignment should be immediately checked for any transport damages.
  • Page 15: Installation

    Installation Installation ESD protection ATTENTION! Note ESD protection! Do not touch on electrical parts because of ESD protection reasons. When assembling only touch the circuit board at the plastic case or at the edge of the board. Also only touch the connection cable to the circuit board, on the connector.
  • Page 16: Installation Opening Of Operating Control Fcuxxxx-Design And Fcuxxxx-Design-Glas

    Installation Installation opening of operating control FCUxxxx-Design and FCUxxxx- Design-Glas Figure 3: Installation opening for operating control FCU4x00-Design and FCU4x00-Design-Glas 16 Installation instructions Steam bath control Series FCU2000/FCU3000/FCU4000/FCU5000 M_FCUxxxx-Steam_EN / Version V2.04...
  • Page 17: Installation Instructions For Keyboard Fcu5Xxx-Design

    Installation instructions for keyboard FCU5xxx-Design Installation instructions for keyboard FCU5xxx-Design VDE in preparation Installation instructions Steam bath control Series FCU2000/FCU3000/FCU4000/FCU5000 M_FCUxxxx-Steam_EN / Version V2.04 17...
  • Page 18: Assembly (I) / Disassembly (Ii) Of Operating Control Fcuxxxx-Design

    Installation instructions for keyboard FCU5xxx-Design Assembly (I) / disassembly (II) of operating control FCUxxxx-Design Figure 4:Assembly / disassembly of operating control FCUxxxx-Design 18 Installation instructions Steam bath control Series FCU2000/FCU3000/FCU4000/FCU5000 M_FCUxxxx-Steam_EN / Version V2.04...
  • Page 19: Installation Of The Keyboard Fcu5Xxx-Design

    Installation of the keyboard FCU5xxx-Design Installation of the keyboard FCU5xxx-Design Removal of the keyboard FCUxxxx-Design Installation instructions Steam bath control Series FCU2000/FCU3000/FCU4000/FCU5000 M_FCUxxxx-Steam_EN / Version V2.04 19...
  • Page 20: Installing The Temperature Sensor

    Removal of the keyboard FCUxxxx-Design Installing the temperature sensor Note! The sensor of the thermostat must be installed in such a way that it is not affected by the incoming air. Note! The temperature values displayed on additional thermometers in the cabin can deviate from the displayed values on the control.
  • Page 21 Removal of the keyboard FCUxxxx-Design Combined steam bath sensor consisting of temperature sensor and thermal fuse (FCU-SENSOR-STEAM-STAN-A) Rod sensor for temperature (FCU-SENSOR-BUSH-A) Dimensions steam bath sensor Interior view Rear view Lateral view Note: If the steam bath cabin is tiled, the aluminium housing can be flush mounted with the tiles.
  • Page 22: Installation Of Internal Display In Cabin

    Removal of the keyboard FCUxxxx-Design Installation of internal display in cabin Attention! Damage of the cabin interior display by too high temperature! Therefore: – Do not install the internal display directly over or next to the oven. – Do not install the internal display in front of the infrared heater. –...
  • Page 23 Removal of the keyboard FCUxxxx-Design Installation of Installation opening of the flush mounted socket for installation of the internal display: the double flush mounted socket Fig. 9: M ounting hol e of the double flush mounted s oc ket 1-2: Drill with box drill 3-4: Saw out the left standing center bars with a jigsaw Electrical Connect the RJ45-connector of the internal display with a patch cable to the control...
  • Page 24: Electrical Connection

    Electrical connection Electrical connection Safety Electric DANGER! potential Danger to life due to electric potential! Contact with live components can be fatal. Damage of the insulation of the individual components can be dangerous to life. Therefore: For switching off the mains, the power supply cable must be equipped with a fuse with a contact opening width corresponding to the requirements of the excess voltage category III for total disconnection.
  • Page 25: Connecting The Control Device, Consumers And Sensor

    Electrical connection Electro- ATTENTION! magnetic Electro-magnetic interferences can lead to malfunctions of the damage control device and to destruction of the components! The control device is permitted for operation at home and at commercial facilities. Operation under different electro-magnetic conditions can lead to damage or malfunctions. Malfunctions due to electro-magnetic interferences are disturbances, which affect the device from outside.
  • Page 26: Electrical Circuit Diagram

    Electrical connection Electrical circuit diagram Figure 11: Electrical circuit diagram 26 Installation instructions Steam bath control Series FCU2000/FCU3000/FCU4000/FCU5000 M_FCUxxxx-Steam_EN / Version V2.04...
  • Page 27: Checking The Electrical Connection

    Commissioning Checking the electrical connection After the steam bath control device and the sensor are electrically connected the following points must be checked: Does the voltage supply match the specifications on the nameplate? Have the cable specifications given in Table 4, page 14 and the electrical circuit diagram Figure 11, page 29 been followed? Is the control device connected as per the electrical circuit diagram? Are the sensors (temperature) connected as per the electrical circuit diagram Figure...
  • Page 28: Checks Before The Initial Commissioning

    Commissioning Improper WARNING! operation Improper operation can lead to serious injuries. Therefore: – Read and follow the operating manual. Danger of WARNING! scalding Danger of injury due to scalding! Objects on the steam inlet or in the surrounding area of the vaporiser can cause scalding and thus lead to injuries.
  • Page 29: Functional Test Of The Steam Bath Control Device And The Electrical Consumers

    Commissioning 10.4 Functional test of the steam bath control device and the electrical consumers Check the safety OFF. For this purpose disconnect the STB circuit directly on the steam bath sensor during the steam bath operation. The heating system must switch off automatically.
  • Page 30: General Information

    General Information 11 General Information 11.1 Liability limitation All the details and instructions in this manual have been compiled taking into consideration the relevant standard specifications and stipulations and the state-of-the- art technology as well as our knowledge and experience of many years. The manufacturer does not take any liability for damages caused by: Non-compliance to the operating and installation manual Improper use...
  • Page 31: Spare Parts

    General Information 11.3 Spare parts CAUTION Danger of injury due to incorrect spare parts Incorrect or defective spare parts could lead to damage, incorrect functioning or total breakdown and can impair the safety. Therefore: Use only original spare parts of the manufacturer. Repairs of the sauna control should be carried out only by the technical experts.
  • Page 32: Light And Fan

    11.5 Light and fan Light and fan ATTENTION! Light and fan: At the dimmable outputs of light and fan, only 230V consumer, or for low voltage iron core transformer which are suitable for phase cut will be permitted. Electronic transformer for phase cut be connected.
  • Page 33 General Information Improper operation ..........28 Installation............15 Cables..............11 Intended use ............6 Cables..............10 Certified electricians ..........7 Checking Liability limitation..........30 Electrical connection ........27 Light and fan ............32 Checks before the initial commissioning ....28 Commissioning ...........27 Nameplate............13 Connecting the control device ......25 Notes Copyright ............30 Commissioning..........27 Customer service..........31 Power supply cables...........11...
  • Page 34: Notes

    Notes: Notes: 34 Installation instructions Steam bath control Series FCU2000/FCU3000/FCU4000/FCU5000 M_FCUxxxx-Steam_EN / Version V2.04...
  • Page 35 Installation instructions Steam bath control Series FCU2000/FCU3000/FCU4000/FCU5000 M_FCUxxxx-Steam_EN / Version V2.04 35...
  • Page 36 Address of the contractor/installer or the dealer of the sauna unit:...

This manual is also suitable for:

Fcu3000 seriesFcu4000 seriesFcu5000 series

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