Anita Garudan GPS/G-3525 Series User's Manual And Spare Parts Book

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User's Manual

and Spare Parts Book

GPS/G-3525

ANITA B, s.r.o.

Průmyslová 2453/7

680 01 Boskovice

Czech Republic

tel: +420 516 454 774

+420 516 453 496

fax: +420 516 452 751

e-mail:

info@anita.cz

MP00800EN_161116

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Summary of Contents for Anita Garudan GPS/G-3525 Series

Page 1 User's Manual and Spare Parts Book GPS/G-3525 ANITA B, s.r.o. Průmyslová 2453/7 680 01 Boskovice Czech Republic tel: +420 516 454 774 +420 516 453 496 fax: +420 516 452 751 e-mail: info@anita.cz MP00800EN_161116...
Page 2 ANITA © All rights reserved. Property of Anita B s.r.o. and protected by copyright. The use of this content without written permission is prohibited. Copyright © Anita B s r.o. (2016) MP00800EN_161116...
Page 3: Table Of Contents
ANITA © Content 1) SPECIFICATION ........................4 2) DESCRIPTION ........................5 3) SAFETY INSTRUCTIONS ....................... 6 4) SAFE INSTALLATION ......................7 5) ELECTRIC DEVICE SETTING ....................7 6) DISPOSAL INSTRUCTIONS ....................7 7) BEFORE MACHINE OPERATION ..................8 1. Lubrication ........................8 2.
Page 4: Specification
ANITA © 1) SPECIFICATION Model GPS/G-3525G general material GPS/G-3525H heavy material GPS/G-3525XH extra extra heavy material GPS/G-3525_ _-xx/xx/xx feeding frame type (1-piece =20/ 2-piece =22/; Options, e.g. Measuring of lower thread winding = BC,Barode reader = BR, Control of the machine through buttons = HC, Laser...
Page 6: Safety Instructions
ANITA © 3) SAFETY INSTRUCTIONS 1. Read this manual carefully before start and make sure all you understand all concerning machine operation. 2. When maintenance is needed for the machine, only authorized or trained staff should perform this task. 3. Please, pay attention to the notes about max. voltage on the lables.
Page 7: Safe Installation
• The power should not be adjacent to strong magnetic field or high frequency stuff. C. The liquid such as water is prevented from flowing into the adjusting box or motor 6) DISPOSAL INSTRUCTIONS Please, hand the machine over to Anita B, s.r.o. after end of machine operational life. MP00800EN_161116...
Page 8: Before Machine Operation
ANITA © 7) BEFORE MACHINE OPERATION 1. LUBRICATION Check the amount oil in the oil gauge window. Fill up the oil Fig. 3, 4 Fig. 4 Fig. 3 Machine should be lubricated before its first use or if reused after a long period of idleness.
Page 9: Needle Insertion
ANITA © 2. NEEDLE INSERTION Loosen the screw of needle holder (1), fully insert the needle (2) into the needle socket in needle holder while keeping the needle slot (3) facing tip of the hook, then tighten it with the screw (1) Fig.
Page 10: Installing And Removing The Shuttle Case
ANITA © 5. INSTALLING AND REMOVING THE SHUTTLE CASE Hold out lever of the the shuttle case and insert the the bobbin case until its lock fits in the groove of the shaft, ending up clicking, see fig. 10. [Notice]...
Page 11: Bobbin Winding
ANITA © 7. BOBBIN WINDING A) Insert the bobbin (3) on bobbin winder shaft (1). B) Press the winder lever (2) to activate the operation and start the machine. C) When the bobbin is fully wound with thread, the winder lever releases the bobbin.
Page 12: Mechanical Maintenance
ANITA © 8) MECHANICAL MAINTENANCE 1. ADJUSTMENT OF BOTTOM SHAFT: SHUTTLE HOOK, FIGURE 16,17 A. Loosen both screws (2) at the bottom side of baseplate. By this the eccentric of segment gear is loosen. B. By the screwdriver (3) set the play of shuttle driver (7) in value 0,1mm or lower by turning of the eccentric.
Page 13 ANITA © Fig. 18 Fig. 19 E. Turn safety levers (2), Fig. 20 and remove the ring of the hook (3) from the hub (4). F. Loosen the screw (5) and set the edge of the hook in distance of 0.05 - 0.1mm from the hook relief (9) by turning the eccentric.
Page 14: Adjustment Of Needle And Hook: Rotary Hook (Rh)
ANITA © Fig. 20 2. B. ADJUSTMENT OF NEEDLE AND HOOK: ROTARY HOOK (RH) The hook in connection with the needle must be set so that the edge is in the position of lower relief of needle when the hook is taking the loop of upper thread. Figure 19,21,22,23.
Page 15: Adjusting The Shuttle Spring Position
ANITA © Fig. 21 Fig. 22, 23 3. ADJUSTING THE SHUTTLE SPRING POSITION A. Remove the needle plate, loosen screws (2) of a base (1), Fig. 24. B. Set the position of base towards the the needle (3), as same as in the Figure, tighten screws (2).
Page 16: Adjustment Of Sub Presser Foot
ANITA © 4. ADJUSTMENT OF SUB PRESSER FOOT A. Set the needle bar to the lower reversal point by turning hand wheel. Loosen screws (2) of the eccentric (1) and set this eccentric to the position whre the screw (2) is in upper postion.
Page 17: Programmable Presser Foot
ANITA © B. Set the position of the driver (6) in value 17mm from the edge of presser bar (9). At tightening the screw (5) check the position of the needle in the middle of sub presser foot (7), Fig. 25, 27.
Page 18: Additional Tensioner For Extra Heavy Materials Xh
ANITA © Fig. 29 7. ADDITIONAL TENSIONER FOR EXTRA HEAVY MATERIALS XH This tensioner (1) is helpful with sewing of two thicknesses of materials. It divides the tension of the thread in combination with main tensioner. By this the stitch composition is perfect and setting of tension is easier, Fig.
Page 19: Adjusting The Mechanism Of Opening Of Upper Thread
ANITA © 8. ADJUSTING THE MECHANISM OF OPENING OF UPPER THREAD Opening of plates (3) of main tensioner is actuated by pneumatic valve (1) which is connected with rod (2), Fig. 31. This valce is controlled by parameter 16. This parameter indicates the position of the needle when the plate is opened.
Page 20: Adjustment Of Wiper
ANITA © 9. ADJUSTMENT OF WIPER Adjustment of the position of wiper, Fig. 33. Its Function is to take out upper thread after the trimming. Make sure that the upper thread ends are on the reverse side of material when starting new section of sewing after the trimming.
Page 21: Adjustment Of Trimming Mechanism: Shuttle Hook
ANITA © 10. A. ADJUSTMENT OF TRIMMING MECHANISM: SHUTTLE HOOK Adjustment of fixed and moving knife, Fig. 35. A. Move with needle bar to the upper position B. Set the position of fixed knife (1) so that the sharp is in distance of 1,5-2mm from the edge of the insert of needle plate (2).
Page 22: Adjustment Of Speed Of Movement Of The Trimming Lever
ANITA © 11. ADJUSTMENT OF SPEED OF MOVEMENT OF THE TRIMMING LEVER Correct function of pneumatic cylinder of trimming is done by air pressure in value 0.55 - 0.6 MPa. Regular length of bottom thread after trimming is 25mm. The trimming is controlled by below parameters: -parameter 21 –...
Page 23: Setting Of Hand Wheel
ANITA © 12. SETTING OF HAND WHEEL A. Press the hand wheel (1) in the direction of the arrow and turn the wheel until the roller leans against longer side of the bushing (3). See fig. 40. B. Set the correct clearance on conical gearwheels of the main shaft (4) and hand wheel shaft (5).
Page 24: Sensors For Initial Position Of X, Y And Z Axis
ANITA © 14. SENSORS FOR INITIAL POSITION OF X, Y AND Z AXIS Default setting for initial position of X and Y axis initial point and position of Z axis (needle) is set in the production plant. A. Sensors are placed on the machine arm, under left cover of the linear railway (fig. 43).
Page 25: Barcode Reader
ANITA © Fig. 44 15. BARCODE READER Fig. 43 shows position of the barcode reader (5) on the machine. 16. FEEDING FRAME If the machine is not supplied with special feeding frame or feeding frame with pneumatically actuated fixing manufactured by special order, standard solution mounted on the machine is compact feeding frame consisting of one-piece upper presser frame (1) and one-piece lower feeding frame (5), see fig.
Page 26: Thread Holder
ANITA © Fig. 45 17. THREAD HOLDER Fig. 45 shows position of the thread holder (7). This device is activated by parameter 32. Default value is 100 for oscillating shuttle hook and 700 for rotary hook. 18. NEEDLE COOLING Fig. 45 shows position of of nozzle (6) used for needle cooling. This function is activated by parameter 31.
Page 27: Lubrication Of Rotary Hook (Rh)
ANITA © Fig. 46 20. LUBRICATION OF ROTARY HOOK (RH) Unlike oscillating shuttle hook, which is lubricated by central wick feed lubrication system from the central oir reservoir, rotary hook is lubricated by aerosol spray oil injected into the hook trajectory together with the flow of air (fig. 50). The machine stand (fig. 47) holds oil reservoir.
Page 28 ANITA © The oil is tranported to the nozzle by diaphragm pump (fig. 48). Membrane is driven by air pressure. Amount of oil is regulated manually by screw (1). Correct amount of oil corresponds to 1.5 revolution of the screw (1) from the closed position. Check the amount of oil by inserting a piece of paper between the nozzle and the hook (fig.
Page 29: Lubrication Of Ball Screw Shaft Bearing
ANITA © 21. LUBRICATION OF BALL SCREW SHAFT BEARING Ball screw shaft ensures movement of the feed frame in the X and Y axis. Unscrew the screws of the back cover (1) (two screws from back side and 3 screws on each side) and remove the cover (fig.51).
Page 30: Connection To Air Supply
ANITA © 22. CONNECTION TO AIR SUPPLY A. Connect air hose to nipple (1) on the entry unit (2), see fig. 53. B. Open air valve (3). C. By turning the knob (4) on the entry unit set the pressure for the value 0,55 - 0,6 MPa.
Page 31: Operation Of Pedals
ANITA © 23. OPERATION OF PEDALS A. Function of pedals can be defined according to requirement of operator by parameters 8,9 and 10. B. For machine with 2 pedals standard setting is described in chart 1 below (parameter 6 Feed plate type is set for value 2 – Upper and bottom – right pedal is used for lifting and pressing the upper feed plate and left pedal is used for start of the sewing.
Page 32: Table Of Maximum Sewing Speeds
ANITA © 24. TABLE OF MAXIMUM SEWING SPEEDS The chart defines maximum sewing speeds with relation to different stitch lengths. Sewing speed can be lower than the maximum speed but should not exceed the maximum speed defined for the respective stitch length.
Page 33: Troubleshooting
ANITA © 9) TROUBLESHOOTING No. Type of the problem Cause of the problem Solution Error message on the display of Inform manufacturer about Error of control needle motor driver for X or Y axis the type of error message system or machine...
Page 34 ANITA © Wrong threading of upper thread Make correct threading Broken thread Set correct position of Wrong position of needle needle Damaged needle Exchange needle Wrong tension of upper or lower Re-install correct thread thread tension Wrong tension and rigidity of...
Page 35 Katalog náhradních dílů Spare Parts List GARUDAN GPS/G-3525 Including Rotary Hook/RH ANITA B s.r.o. Průmyslová 2453/7 680 01 Boskovice Czech Republic tel: +420 516 454 774 +420 516 453 496 fax: +420 516 452 751 e-mail: info@anita.cz...
Page 36 Anita B s r.o. zakázáno. Copyright © Anita B s r.o. (2016) All rights reserved All rights reserved property of Anita B and protected by copyright. The use of this content without written permission is prohibited. Copyright © Anita B s r.o. (2016) MP00800EN_161116...
Page 37 ANITA © CONTENT/OBSAH FRAME AND MACHINE BODY PARTS ................6 ODLITKY, KRYTY A DÍLY ....................6 UPPER SHAFT AND MAIN SHAFT MECHANISM (1/2) ..........8 HORNÍ HŘÍDEL A PODÁVACÍ MECHANISMUS (1/2) ............. 8 UPPER SHAFT AND MAIN SHAFT MECHANISM (2/2) ..........10 HORNÍ...
Page 39 ANITA © STAND AND TABLE ...................... 38 STOJAN A PRACOVNÍ DESKY ..................38 LUBRICATION PARTS ....................40 MAZÁNÍ ........................40 M9. FOR ROTARY HOOK ONLY ................... 42 PRO ROTAČNÍ CHAPAČ ....................42 AIR CONTROL PARTS ....................44 PNEUMATICKÉ KOMPONENTY ................... 44 OPERATION UNIT AND THREAD STAND ..............
Page 41 ANITA © A. FRAME AND MACHINE BODY PARTS ODLITKY, KRYTY A DÍLY REF. NO PARTS NO. NAME OF PARTS POPIS NOTE A0103525 Rameno A0206032 Bedplate Základní deska A0306032 Top cover Kryt horní A1001507 Thread Guide Vodič nitě A0401507 Face Plate Gasket Těsnění...
Page 42: Upper Shaft And Main Shaft Mechanism (1/2)
ANITA © B. UPPER SHAFT AND MAIN SHAFT MECHANISM (1/2) HORNÍ HŘÍDEL A PODÁVACÍ MECHANISMUS (1/2) MP00800EN_161116...
Page 43: Upper Shaft And Main Shaft Mechanism (2/2)
ANITA © B. UPPER SHAFT AND MAIN SHAFT MECHANISM (1/2) HORNÍ HŘÍDEL A PODÁVACÍ MECHANISMUS (1/2) REF. NO PARTS NO. NAME OF PARTS POPIS NOTE B0106032 Needle bar crank rod Ojnice B0406032 Needle bar holder Držák jehelní tyče B0506032 Guide Kostka vodící...
Page 44 ANITA © B. UPPER SHAFT AND MAIN SHAFT MECHANISM (2/2) HORNÍ HŘÍDEL A PODÁVACÍ MECHANISMUS (2/2) MP00800EN_161116...
Page 45: Horní Hřídel A Podávací Mechanismus (2/2)
ANITA © B. UPPER SHAFT AND MAIN SHAFT MECHANISM (2/2) HORNÍ HŘÍDEL A PODÁVACÍ MECHANISMUS (2/2) REF. NO PARTS NO. NAME OF PARTS POPIS NOTE B-41 B4106032 Screw Šroub-červ B-42 135x17 (Nm 110/18) Needle (DP×17#18） Jehla (135×17/110） B-43 B4306032 Washer Podložka...
Page 47 ANITA © B9. FOR ROTARY HOOK ONLY PRO ROTAČNÍ CHAPAČ REF. NO PARTS NO. NAME OF PARTS POPIS NOTE B9-1 B9016032 Upper Shaft Hřídel B9-2 B9026032 Bracket Držák B9-3 B9036032 X-drive gear Kolo ozubené osa x B9-4 B1906032 Bearing Ložisko...
Page 48: Presser Foot Mechanism (1/2)
ANITA © C. PRESSER FOOT MECHANISM (1/2) MECHANISMUS PATKY (1/2) MP00800EN_161116...
Page 49: Presser Foot Mechanism (2/2)
ANITA © C. PRESSER FOOT MECHANISM (1/2) MECHANISMUS PATKY (1/2) REF. NO PARTS NO. NAME OF PARTS POPIS NOTE C0106032 Presser shaft Hřídel C0206032 Fork crank Klika C0306032 Screw Šroub C0406032 Connection pin Kolík C0506032 Connecting rod Ojnice C0606032 Retaining washer Pojistný...
Page 51: Mechanismus Patky (2/2)
ANITA © C. PRESSER FOOT MECHANISM (2/2) MECHANISMUS PATKY (2/2) REF. NO PARTS NO. NAME OF PARTS POPIS NOTE C-39 C3906032 Adjusting collar Kolečko C-40 C4006032 Screw Šroub C-41 C4106032 Stopper bracket Držák C-42 C4206032 Lift link Páka C-43 C4306032...
Page 52: Lower Shaft And Shuttle Mechanism
ANITA © D. LOWER SHAFT AND SHUTTLE MECHANISM SPODNÍ HŘÍDEL A CHAPAČ MP00800EN_161116...
Page 53 ANITA © D. LOWER SHAFT AND SHUTTLE MECHANISM SPODNÍ HŘÍDEL A CHAPAČ REF. NO PARTS NO. NAME OF PARTS POPIS NOTE D0106032N Lower shaft complete Hřídel spodní kompletní D9076032N Bushing Pouzdro D0306032 Bracket Držák D9086032N Distance Ring Distanční kroužek D9056032 Ball Bearing Ložisko...
Page 55 ANITA © D9. FOR ROTARY HOOK ONLY PRO ROTAČNÍ CHAPAČ REF. PARTS NO. NAME OF PARTS POPIS NOTE D9-1 D9016032 Lower shaft Hřídel spodní D9-2 D9026032 Bushing Pouzdro D9-5 D9056032 Bearing Ložisko D9-6 D9063525 Timing pulley Kolo kurtové D9-7 D9076032N...
Page 57 ANITA © E. THREAD TRIMMING MECHANISM ODSTŘIHOVÝ MECHANISMUS REF. PARTS NO. NAME OF PARTS POPIS QTY NOTE E3403525 Connectin Bar Táhlo odstřihu E3506032 Needle plate Stehová deska DIN 125 Washer A4 DIN 125 podložka A4 E4906032 Collar Kroužek E2306032 Rod end bearing...
Page 59 ANITA © E9. FOR ROTARY HOOK ONLY PRO ROTAČNÍ CHAPAČ REF. PARTS NO. NAME OF PARTS POPIS NOTE E9-1 E9016032 Needle plate Stehová deska E9-2 E9026032 Fixed mes Nůž pevný Needle Plate Cover (hole for needle Vložka stehové desky (otvor pro jehlu...
Page 61 ANITA © F. WIPER MECHANISM MECHANISMUS ODHAZOVAČE NITĚ REF. NO PARTS NO. NAME OF PARTS POPIS NOTE I0101507 Wiper Bracket Ass'y Plech 1Set A0501507 Screw Šroub F0306032 Wiper Rotation Shaft Hřídel F3801507 E-Ring Pojistný kroužek I0701507 Wiper Odhazovač nitě I0801507 Screw Šroub...
Page 62: X-Y Moving Mechanism (1/2)
ANITA © G. X-Y MOVING MECHANISM (1/2) MECHANISMUS POHYBU OSY X A Y (1/2) MP00800EN_161116...
Page 63 ANITA © G. X-Y MOVING MECHANISM (1/2) MECHANISMUS POHYBU OSY X A Y (1/2) REF. NO PARTS NO. NAME OF PARTS POPIS NOTE G2506032 T. belt Řemen ozubený GT3 G8903525 Ball Screw Shaft Hřídel Kuličková Úplná G7503525 Bushing Pouzdro G7603020 Driven Pulley Ozubená...
Page 65: Mechanismus Pohybu Osy X A Y (2/2)
ANITA © G. X-Y MOVING MECHANISM (2/2) MECHANISMUS POHYBU OSY X A Y (2/2) REF. NO PARTS NO. NAME OF PARTS POPIS NOTE G-40 G4003525 Screw Šroub G-41 G4103525 Screw Šroub G-42 G4203525 Screw Šroub G-43 G4203525 Screw Šroub G-44...
Page 67: Feed Frame Mechanism
ANITA © I. FEED FRAME MECHANISM PODÁVACÍ RÁMEČEK REF. NO PARTS NO. NAME OF PARTS POPIS NOTE I0103525 Upper feed plate Rámeček GPS-3525- horní CG1BN25-20 Pneumatic cylinder Válec pneumatický CQ2B12-20DM Hose nipple Nástrčná spojka I0406032 Upper feed plate bracket Plech...
Page 69 ANITA © J. THREAD TENSION MECHANISM HLAVNÍ A POMOCNÝ NAPÍNAČ NITÍ REF. NO PARTS NO. NAME OF PARTS POPIS NOTE H0101507 Thread Tension Adjusting Ass'y Napínač nitě -kompletní 1Set CQ2B16-10D Pneumatic cylinder Kompaktní válec KQ2L04-M5 Hose nipple Nástrčná spojka C6106032 Bracket Držák...
Page 71 ANITA © K. BOBBIN WINDER AND HAND PULLEY NAVÍJEČ A RUČNÍ KOLO REF. NO PARTS NO. NAME OF PARTS POPIS NOTE K0106032-SET Hand pulley - SET Ruční kolo - set K1006032 Hand pulley gear Kolo ozubené D4401505 Bobbin Winder Navíječ...
Page 73 ANITA © L. STAND AND TABLE STOJAN A PRACOVNÍ DESKY REF. NO PARTS NO. NAME OF PARTS POPIS NOTE Plát CZ B007 Table Plát CZ GPS 3525 AnB-3525-029 Frame Rám nosný AnB-3525-032 Left Holder Držák levý AnB-3525-035 Holder Držák L0403525 Table Rustfree Stůl nerezový...
Page 75 ANITA © M. LUBRICATION PARTS MAZÁNÍ REF. NO PARTS NO. NAME OF PARTS POPIS NOTE M0106032 Cover Kryt M0106040 Cover Kryt 6040 M0206032 Cover gasket Těsnění fibrové M0306032 Oil tank gauge Olejoznak HEYMAN 3376 Holder 9,5 Příchytka 9,5 A1606032 Screw Šroub...
Page 77 ANITA © M9. FOR ROTARY HOOK ONLY PRO ROTAČNÍ CHAPAČ REF. NO PARTS NO. NAME OF PARTS POPIS NOTE M9-1 ALT10 Bracket Držák M9-2 ALT10-S1 Oil tank Maznice olejová s hladinoměrem M9-3 ALIP100-1 Pulse Lubricator Maznice pulzní M9-4 LMV220-20 Mixing Valve with Jet Ventil směšovací...
Page 79 ANITA © N. AIR CONTROL PARTS PNEUMATICKÉ KOMPONENTY REF. NO PARTS NO. NAME OF PARTS POPIS NOTE AR10-M5H Regulator of pressure Regulátor tlaku G27-10-R1 Manometer Manometr AR10P-270AS Holder Upevňovací úhelník pro AR10 KQ2L04-M5 Hose nipple Nástrčná spojka U0301507 Filter Regulator Filtr s regulátorem tlaku...
Page 80: Operation Unit And Thread Stand
ANITA © Q. OPERATION UNIT AND THREAD STAND DOTYKOVÝ MONITOR A NIŤOVÝ STOJÁNEK MP00800EN_161116...
Page 81 ANITA © Q. OPERATION UNIT AND THREAD STAND DOTYKOVÝ MONITOR A NIŤOVÝ STOJÁNEK REF. NO PARTS NO. NAME OF PARTS POPIS NOTE O2201507 Holder LCD Držák LCD 1set O2101507 Touch LCD 15" Dotykový LCD monitor 15" HEYMAN 3376 Holder 9.5 Držák pera-příchytka 9.5...
Page 83 ANITA © R. CONTROL BOX ROZVADĚČ REF. NO PARTS NO. NAME OF PARTS POPIS NOTE R-10 R1001507 Master Switch Vypínač 20A R-11 R1101507 Circuit breaker Jistič D10 R-12 R1201507 Terminal board (white) Svorka (bílá) R-13 R1301507 Terminal board (blue) Svorka (modrá)
Page 85 ANITA © S1. OPTION VYBAVENÍ NA OBJEDNÁVKU REF. PARTS NO. NAME OF PARTS POPIS QTY NOTE TH Optional Thread Holder Přidržovač nitě S1-1 S0106032 Bracket Držák S1-2 A1106032 Screw Šroub S1-3 A5006032 Spring washer Podložka pružná S1-4 B3406032 Washer Podložka...
Page 87 ANITA © S2. OPTION VYBAVENÍ NA OBJEDNÁVKU REF. NO PARTS NO. NAME OF PARTS POPIS NOTE AT Optional Additional Tensioner Přídavný napínač S2-1 CJP2B6-5D Pneumatic Cylinder Pneuválec S2-2 NP0203020 Holder Držák S2-3 NP0103020 Opening Hook Otvírací hák S2-4 KJH04-M3 Fitting Nástrčná...

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