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Foreword Thank you for using our Computerized Control System for Special Sewing Machine. It is appreciated that you do read this manual carefully in order to operate the machine correctly and effectively. If the user operates the machine contrary to regulations herein, thus cause loss to user or third party, we will not take responsibility.
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Safety Matters for Attention Signs & Definitions of Safety Marks This User’s Manual and the Safety Marks printed on the products are to enable you to use this product correctly so as to be away from personal injury. The signs and definitions of Marks are shown in below: The incorrect operation due to negligence will cause the serious personal injury or even death.
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When you tilt or erect the head of sewing machine, please use both of your hand in that operation. And never press the sewing machine with strength. If the sewing machine loses its balance, it will fall into floor thus causes the personal injury or mechanical damage.
1 General Information 1.1 General GPS/F-1006 Series Computerized Control System for Industrial Sewing Machines: 1) Adopt the world leading AC servo control technology on main shaft motor, which features high torque, good efficiency, stable speed and low noise; 2) Diversified design of control panel can meet the special requirement of users on attachment;...
Power Supply Voltage AC220-240V 1.3 Standardization The function keys use the general figures with the meaning agreed in the trade. The figures are the internationalized language that users in each country can recognize it. 1.4 Operation Method By adopting the advancing touch-operation technology, the operational interface of SC 440, featuring its user-friendly and easy control provides the innovational changes to user in their daily operations.
2 Operation Instruction 2.1 General Keys The keys on interfaces of SP500 for general operations are provided as below: Figure Function Escape → Quit the existing setting interface. Terminate the changing data in the data changing interface. Enter → Confirm the changed data. Plus →...
③ Enter the Sewing Ready Status After the Ready is pressed, the background color of LCD screen will be turned to blue, which means the machine enters the state of “Sewing Ready”. ④ Start to Sew Put the sewing material to the presser of machine, step the pedal to low the presser and to start the machine for sewing.
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Pattern Naming Enable to input 14 figures at most Threading Lower the intermediate presser after pressing. Press the Ready again to carry out the winding Winding operation. Pattern Number Display the pattern number of the existing pattern. Display Sewing Shape The shape of the existing pattern is displayed on the key;...
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(2)Sewing Interface Press to have access to the sewing interface as shown in the right. For detailed function description, please refer to the Table of Function Keys. Table of Function Keys: Functions Content Press it to have access to the trial sewing Trial Sewing interface.
Display the scaling rate of the existing pattern in X X Scaling Rate Setting direction Display the actual size of the existing pattern in Y Y Actual Size Display direction. Display the scaling rate of the existing pattern in Y Y Scaling Rate Setting direction Press it to select the type of counter and set the...
Registration f New Pattern ② After confirming pattern number, user can press copy the data of the previously displayed pattern to the newly registered pattern. After this operation, the system will return to the interface for inputting data of newly registered pattern. If you input the existed pattern number, the system will ask you whether to replace the existed...
2.6 Threading Press to have access to threading interface, at this time the presser is lowered press the Presser Lift Key to lift presser and let the system return to main interface. :Presser Lower :Presser Lift 2.7 Winding ① Installation of Bobbin Insert the bobbin into the winding axis, and then press the bobbin guide in the direction of arrows (as shown in right...
② Display of Interface for Winding Bobbin Thread(Bottom Thread) In the interface of data input, press to activate the interface for winding thread (as shown in the right). ③ Start Winding After user steps the start pedal, the sewing machine will start working, the device begins to wind the bobbin thread.
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The upper side of the interface is the shape of pattern sewn; while the bottom is the registered pattern number. :Pattern Preview :Input Number for Pattern Inquiry :Pattern Deletion ② Pattern Selection 20 pattern numbers are in each page. When there is more than one page, the page key will be displayed.
2.9 Sewing Data Setting ① Entry to Interface for Setting Sewing Data In data input interface, press A, B or C to have access to scaling rate setting and speed limitation setting interfaces respectively. Item Input Default Range Scaling rate 1.0~400.0 100.0% in X direction...
③ Max. Speed Limitation The operation is same to the above. Press ,the value of Max. speed limitation will be restored to the value set by the Parameter U01. 2.10 Registration of P Pattern ① Entry to Interface for Registration of P pattern Press to have access to the interface for P pattern registration, as shown in right.
2.11Trial Sewing ① Display of Sewing Interface Press at data input interface, then the background of LCD displayer will turn to blue. This is the interface for sewing. ② Display of Trial Sewing Interface Press at sewing interface to have access to the interface for trial sewing (as shown in right figure):...
Step the pedal to lower the presser, then determine the shape with & The presser will keep moving after holding the key for a while. When you need stop it, press please. Press to move the needle to the origin point and the system will be back to the sewing interface.
2.13 Counter Operation ① Display of Counter Interface sewing interface, press )to activate the interface for setting counter. :Sewing counter :No. of Pieces. Counter ② Counter Selection & Value Setting Set the type of counter and the existing value with &...
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② Thread-trimming or Presser-lifting Press to trim the thread, then the system will be have access to the interface for setting procedures. Press to lift the presser. After that, no operation is permitted; user shall turn off the power. Remarks: The Parameter U56 can be set as “enter setting interface...
3 Prompt-pattern(P pattern)Operation 3.1 P Pattern Data Input Prompt-pattern, called as P pattern for short, is formed with a normal pattern and relating pattern sewing parameter (X scaling rate, Y scaling rate and speed limitation). When using the P pattern, users needn’t to set the relating parameters at each time.
Functions Content Display the actual size of the existing pattern in X X Actual Size Display direction. Display the scaling rate of the existing pattern in X X Scaling Rate Setting direction Display the actual size of the existing pattern in Y Y Actual Size Display direction.
③ Confirmation of Changed Data Take the edition of “X Travel Amount” as example, with keyboard or keys to input 、 the value and press to finish the operation. :The positive figure; :The minus figure. ④ Quit the Edition Interface Press to turn off the interface for editing P pattern, and then the system...
② Input the Pattern Number for Initial Registration In the upper part of the interface, the copied pattern will be displayed. The unregistered pattern number can be selected via the number keys; the registered pattern number can’t be registered again. Press to select the file folder for saving.
② Pattern Number Selection The upper side of the interface is the information of the pattern selected at present, press to conceal the file folder number. At this time the registered P pattern will be displayed. ③ Confirm the Selection of Pattern The operation is same to that in selection of normal pattern, press to end the selection.
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Functions Content Threading Press it to lower the intermediate presser. Return to origin Press it to move the presser to the origin point. Display the number of the pattern selected at P pattern number display present. Display the number of the normal pattern quoted Sewing shape number display within the P pattern at present Pattern shape display...
4 Combination(C) Pattern Operation 4.1 C Pattern Data Input The combination pattern, called as C pattern for short, is formed with a group of P patterns, which can contain 30 P patterns at most. 20 C patterns can be registered in the system at most. Please refer to the content in [8.8 Shift of Sewing Type]to have access to the interface for...
Function Content C pattern name display Display the name of C pattern. 4.2 C Pattern Edition ① Entry to Interface for Editing C Pattern In the interface of C pattern data input, user can press A to have access to the interface of C pattern edition.
③ Repetitive Registration When the first design is determined, the button (C) for selecting the 2 design is displayed, repeat the above operation to register other designs repeatedly. 4.3 C Pattern Selection ① Entry to Interface of C Pattern Selection As shown in the right figure, user can press figure A to have access to the interface for C pattern selection.
② Select the C Pattern Number The right figure is the interface for C pattern selection. By pressing B, user can change the information of P pattern within this C pattern orderly. To confirm the selected C pattern number, please press to end the operation.
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Function Content Return to Origin Press it to make presser return to origin. C Pattern Number Display Display the number of the existing pattern Display the sewing order of the pattern sewn at Sewing order display present Display the design number within the pattern Number of registration display sewn at present.
5 Pattern Edition 5.1 Entry to Pattern Edition Mode Press to shift the interface of data input and mode selection (as shown in the right). In this interface, user can do some detailed settings and editing operations. For the detailed operations and setting under Mode Selection interface please refer to [9 Mode and Parameter Setting].
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After pressing ,the user will have access to the standard interface for pattern edition, as shown in right. Description of Functions: Function Content Load design Display the interface for loading design Design input Display the interface for design input...
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Function Content Quick locate the needle entry point; during the pattern Needle entry point inquiry edition, user can input the coordinates directly. Needle-lifting Make the needle return to the highest point Intermediate presser Lift or lower the intermediate presser adjustment Information of existing needle Display the information of the existing needle position position...
Item Content Absolute Absolution coordinate of the existing needle position from its point coordinate to origin Relative The relative coordinate of the existing needle position. coordinate The sewing speed or the jump feeding speed at existing needle Speed position Represent the sewing stitch length of the present element. (when Pitch the figure is scaled, the original figure will be displayed) The type of the present element.
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Input of Jump Feed In the standard interface of pattern edition, press to activate the interface for setting jump feed: Press to activate the interface for locating jump feed position: In this interface, please use to move icon (needle position) to position (-40, 25). Press for confirmation and then press...
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Input of Linear Normal Sewing In the Functional Code List, select “023 Linear Normal Sewing” and then press to have access to the interface for setting linear normal sewing:...
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In the interface for setting linear normal sewing, press to have access to the interface for setting length of sewing stitch (as shown in the right picture) Press & orderly to change the sewi stitch length to “3.0”. press ENTER to save it and return to the interface for setting linear normal sew Remarks:Press to clear the value.
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After the confirmation on the sewing stitch length at “3.0mm”, the user can press to have access to the interface for setting position of linear normal sewing. In that interface, press to move icon (Needle Position) from and then press .
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Press to have access to the interface for saving pattern, save the edited pattern (as shown in the right picture). The system will generate a number automatically, but user can also input desired number with the & number keyboard or &...
5.3 Quit Pattern Edition Mode In the standard interface of pattern edition, press to have access to the interface for selecting mode (as shown in the right). Press to have access to the interface for selecting edition mode or sewing mode (as shown in the right).
6 Information Functions Information Functions contain the following three functions: 1)The oil replacement (Grease-up) time, needle replacement time, cleaning time and etc can be specified, and the warning notice can be given after the lapse of the specified time. 2)The working speed can be checked at a glance and the target achieving consciousness as a line or group is increased as well by the function to display the target output and the actual output.
In the interface for maintenance and repair, the following three items are displayed. :Needle replacement (thousand stitch) :Cleaning time(hour) :Oil replacement time (hour) The displays of each item are at button C. The interval or repair (maintenance) is at D; the left time for replacement is at E.
In the interface of maintenance and repair information, the system displays the content same to that on the ordinary maintenance and repair interface. Press the Item Button C (or changing the repair and maintenance time) to activate the relating input interface. For an example, if user presses the cleaning time can be set.
6.4 Production Control In the interface of production control, the system will be able to display the amount of products from the beginning to now and the target producing amount, as long as the user fixes the time for start. The two methods for displaying the interface of production control are shown at below: 9.4.1 From Information Interface ①...
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working progress E:Time for Trimming Set the time for trimming in one progress. It is related to the calculation of the actual amount. If the time for trimming is set at 1 , actual amount will be calculated at every progress if this parameter is set at 2, the actual amount will be calculated at every two progresses.
6.5 Setting on Production Control ① Display of Production Control Interface For activating the interface of production control please refer to the chapter 9.4 Production Control Information. ② Input Final Target Amount At first, please input the number of production target pieces in the process to which sewing is performed from now on.
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③ Input Pitch Time Then, please input the pitch time at each progress. Press the pitch time key (D) at previous page to activate the interface for inputting pitch time. Use the number keys and plus/reduce keys to input the wanted figure. After the input, please press to confirm.
⑤ Count the amount of production Press (I) to count the amount of production.. Target Amount at Present:press the to start counting Actual Amount: The system starts counting after entry to the production control interface via the sewing interface. ⑥ Stop Counting In the status of counting, the stop key is displayed.
6.7 Alarm Record In the interface of maintenance level, press to inquire the alarm records. In the figure ,EB301 is the code of error, 7 is the times of happening. Press to have access to the detailed information of alarm.
6.8 Running Records In the interface of maintenance level, user can press to inquiry the running information of machine. :Accumulated running time(Hour) : Accumulated number of pieces sewn : Accumulated time of power-on (Hour) : Accumulated number of stitch(1000 stitches as a unit)
7 Communication Function 7.1 Format of Data The pattern format supported by this system is the .VDT.: When saving data to U disk, user shall save it into DH_PAT file folder, or the file will be unable to be loaded. 7.2 Handle the Data ①...
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2)Confirmation of Memory Number On the button , the number at above is the empty number, user can choose one as the number for a pattern. Attention:When copying several patterns from the U Disk at one time, user can not set the memory number.
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④ Operation for Inputting Pattern from Operational Panel to U Disk Press to carry out the Operation of writing data from panel to U disk. 1)Selection of Pattern in Memory Press to activate the interface for selecting pattern in memory Please select the data file for input.
7.3 Instruction on Update ① Display of Communication Interface In the interface of sewing data, hold for3 seconds to have access to the update status (as shown in the right), the figure at upper right corner will turn to blue. ②Selection of Update Type Press to activate the status of...
③ Selection of Update File Press to select the file for update, press for confirmation. Press to start updating. After the updating, repower the machine to finish the update. Remarks:For the updating files, please locate them in DH_PRO file folder. 7.4 Instructions on Back-up &...
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② Selection of Parameter Copy Type Press to have access to the status for selecting communicative operations, , and then press confirmation. :Parameter transfer Copy Parameter from Panel to U Disk ③ (Parameter Back-up) Press to set the operation for downloading data from operational panel to U disk.
④ Copy Parameter from U Disk to Panel (Parameter Recovery) Press to set the operation for uploading data from U disk to operational panel. Press in the interface of information to copy the back-up parameters in U disk to the operational panel for recovery.
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② Selection of Parameter Copy Type Press to have access to the status for selecting communicative operations, press confirmation. :Entire Pattern Data Transfer Copy Data from Panel to U ④ Disk(Pattern Data Back-up) Press to set the operation for downloading data from operational panel to U disk.
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④ Copy data from U Disk to Panel (Pattern Data Recovery) Press to set the operation for copying data from U disk to operational panel. Press in the interface of information to copy the pattern data from U disk to the operational panel for recovery.
8 Setting of Mode & Parameters 8.1 Entry to Interface for Setting Mode & Parameter Press to shift the data input interface and mode interface (as shown in right). In the mode interface, several detailed operations on setting and edition can be done.
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Figure Function Content Set parameters in Level 1 Set parameter in level 1 (U) Set type of counter, counting value and Set counters default value Shift between normal pattern sewing Set type of sewing and combination pattern sewing Edit pattern Have access to the pattern edition Initialize U disk Initialize U disk...
8.2 Level 1 Parameters Setting ① Operation for Setting Parameters Press to have access to the interface for setting parameters in level 1 (as shown in right). :Check the specific information of parameter Select the parameter you wish to modify. The parameters with purple background are the parameters of data input type while the parameters with blue...
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Parameter Set Range Editing Default Step Setting Max. Sewing Speed 200~2700 100rpm 2700rpm Start Speed of 1st Stitch 200~2700 100rpm 300rpm Start Speed of 2nd Stitch 200~2700 100rpm 500rpm Start Speed of 3rd Stitch 200~2700 100rpm 1000rpm Start Speed of 4th Stitch 200~2700 100rpm 1500rpm...
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Parameter Set Range Editing Default Step Setting return Needle down position 1: Forbid to return 0:Enable to return return to origin forbidden 1: Forbid to return : Enable to return to origin : Forbid return Unit for sewing counter 1~30 Buzzer voice setting 0:Mute 2:操作盘+报警音...
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Parameter Set Range Editing Default Step Setting forbidden Search origin at sewing 0:Without searching 0:Without searching origin origin 1:With searching origin :Without searching origin With : searching origin Origin search at setting 0: No origin search 0: No origin search group sewing 1:Search at a pattern sewing end...
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Parameter Set Range Editing Default Step Setting Thread stirring switch 0:off 1:on 1:on :off :on Needle position at pause 0 : Needle down 1:Needle up position position 1:Needle up position :Needle down position : Needle up position Pressing board action at 0:board down 0:board down pause...
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Parameter Set Range Editing Default Step Setting :On Thread-trimming speed 200~400 100rpm 400rpm Needle location angle 0:upper position 0:upper position after trimming 1:highest position : upper position highest : position Size changing unit 0: Percent input 0:Percent input 1: Actual size input :Percent input :...
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Parameter Set Range Editing Default Step Setting :Change stitch number Move mode 2: Set 2nd origin 0:Forbidden 1: Parallel move 2: Set 2nd origin :forbidden : move parallel :Set 2nd origin Select highest point at 0:no 0:no searching origin 1:yes :no :yes U104...
Parameter Set Range Editing Default Step Setting :yes U200 Language selection 0:Chinese 0:Chinese 1:English :Chinese :English 8.3 Level 2 Parameters Setting ① Operation for Setting Parameters In the interface of Mode Setting Level 3, press to enter the interface for setting parameters of Level 2 (as shown in the right figure).
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Parameter Setting Range Editing Unit Default value Set valid range for X Right 0~255 76mm direction Set valid range for Y Upper 0~255 51mm direction Set valid range for Y Down 0~255 51mm direction High speed setting 200~2700 100rpm 2700rpm Low speed setting 200~2700 100rpm...
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Parameter Setting Range Editing Unit Default value Trimming output 0~998 2mm|degree 0mm|degree time/angle Delay turning 0~255 thread-loosing Thread-loosing start 0~998 196mm|degree time/angle degree Thread-loosing 0~998 0mm|degree time/angle mm|degree Thread-stirring turning on 0~998 2 ms 30 ms time Thread-stirring keeping time 0~998 2 ms 30 ms...
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Parameter Setting Range Editing Unit Default value :middle :heavy Light pressing board(volume 0~255 Middle pressing 0~255 board(volume M) Heavy pressing 0~255 board(volume H) Sewing type 0:thin 0:thin 1:middle 2:thick :thin :middle :thick Thin material for sewing 0~255 Middle material for sewing 0~255 Thick material for sewing 0~255...
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Parameter Setting Range Editing Unit Default value Level 3 Pedal Action 0:No 1:Yes :Forbidden :Action Main-shaft motor stop angle 30~80 0:Standard Ordinary origin 1:Reverse search/ origin — recovery path 2 : Y Axis selection Axis 3 : X Axis Axis 0:Standard Origin search/ 1:Reverse...
Parameter Setting Range Editing Unit Default value K200 Recover to default values 8.4 Counter Setting Press to have access to the interface for setting counter (as shown in right). ① Set existing value and set value of counter A is the existing value of the counter. Press that figure to enter the interface for setting the existing value of counter.
:Sewing Counter off ③ Select the type of No. of Piece Counter :No. of Piece UP Counter Every time one cycle stitching is performed, the existing value is counted up. When the existing value is equal to the set value, the interface of counter exceed warning will be displayed.
Press to have access to the interface of selection on edition mode and sewing mode (as shown in right). :Sewing Mode :Edition Mode Select the edition mode and & to have access to the interface of pattern edition. 8.6 Initialize U Disk In the setting mode level 2, press to have access to the interface of U disk initialization setting.
8.7 Software Version Inquiry In the setting mode level 2, press to inquiry the version of software in this system. :Version of Panel :Version of Main Controller :Version of Main-shaft Motor :Version of Stepping Motor 8.8 Shift of Sewing Type Press to have access to the interface for selecting Type of sewing (as...
8.9 Testing Mode In the interface of level 2 mode setting, press to have access to the interface of testing mode(as shown in right). The description of figures are provided as below: Name I01 Touching Panel Correction I02 LCD Test I03 Input Test I04 Speed Measurement I05 Output Test...
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(2)LCD Test In the interface of testing mode, press (I02 LCD Test) to have access to the interface for testing LCD (as shown in the right). User can check the condition of LCD under this status. (3)Test Method on Input Signal In the interface of testing mode, press (I03 Input Test)to have access to the interface of input test (as shown...
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(4)Speed Measurement ① Display of Speed Measurement Interface In the interface of testing mode, press (I04 Speed Measurement)to have access to the interface of speed testing (as shown in right). User can test the speed of main shaft motor in this interface. ②...
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(6)Continuous Running ① Display of Continuous Running Interface In the interface of testing mode, press (I06 continuous running) to have access to the interface of Continuous Running (as shown in right). :Action interval :Gusseting origin inspection :Time for Presser Lifting ②...
(8)Main Shaft Motor Correction In the interface of testing mode, press to have access to the interface of Main shaft motor correction (as shown in right). Turn the hand-wheel of machine to move the needle bar to the highest position. At this time, the angle of main-shaft motor can be displayed on the figure of ;...
8.11 Keyboard Lock In level 2 Mode Setting interface, press to have access to the interface for locking keyboard. Keyboard Lock Operation| ① :Keyboard lock is unset. :Keyboard lock is set. Select and press to lock the keyboard. ② Display of Keyboard Lock Status Close the interface of parameter setting and return to the interface of data input (as shown in right).
5. C Pattern Data Input Interface: C pattern registration C pattern copy C pattern naming C pattern edition Pattern deletion 6. C pattern Sewing Interface: Counter setting 7. Parameter Setting Mode: Parameter level 1 Parameter level 2 3)Counter Edition 4)Testing Mode 8.12 Pattern Edition Parameter Setting In the Level 3 Setting Mode interface, press to have access to the interface for...
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Select to have access to the interface setting parameters letter embroidery, as shown in Figure 1. If the array of character string (Key C in Figure 1) is selected as arc, the parameter interface will be shown as Figure 2. The functions of each key are shown in the table below.
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(1)Letter Input At least input a letter. 20 letters can be inputted at most. (2)Selection of Font 28 kinds of font can be provided. User can press number from 1~28 for selection.
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(3)Array Method Four kinds of array methods are included: horizontal array, vertical array, upper semi-circle and down semi-circle. (4)Letter Pitch In case of horizontal array, this parameter is the horizontal pitch between each letter; in case of vertical array, this parameter is the vertical pitch between each letter;...
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(5)Density of Satin The Density of Satin can be set between 50~200. (6)Auto Trimming Selection Select Auto Trimming Selection to insert the trimming action in the created letter embroidery pattern.
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(7)Scaling in Height Set the scale of the letter in height, the range is 50%~200%. (8)Scaling in Width Set the scale of the letter in width, the range is 50%~200%.
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(9)Angle for Rotation of Letter If the array of character string is selected at Horizontal or Vertical, the angle for the counterclockwise rotation of the string is in the range from 0°~359°. (10)Letter Angle is fixed or not When the array of string is upper semi-circle and down semi-circle, user can set whether the angle of the letter is rotated with the arc.
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Set the various parameters in the letter embroidery parameter interface and press to have access to the interface for adjusting the letter pattern. If user selects , the interface like Figure 1 will be displayed. If user selects , the interface like figure 2 will be displayed.
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will be displayed; when you select the entire figures, the width of the string will be displayed. Figure Height Same to Figure Width Figure Position Adjust the position of the selected figure in directions (up, down, Adjustment left & right). Select the wanted figure.
9 Appendix 1 9.1 Alarm Information List Error Display of Name of Malfunction Method for Release Error EB001 Pedal is not at the middle position. Self-recovery EB002 Machine is in emergency stop Press EB004 Main voltage is too low(300V) Turn Off Machine EB005 Main voltage is too high(300V) Self-recovery...
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Error Display of Name of Malfunction Method for Release Error Wrong connection between operation EB024 Turn Off Machine panel and sewing machine EB025 X origin detection abnormal Turn Off Machine EB026 Y origin detection abnormal Turn Off Machine EB027 Presser origin detection abnormal Turn Off Machine EB028 Thread-catching origin detection abnormal...
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Error Display of Name of Malfunction Method for Release Error EP310 Memory is full Press EP311 Parameter abnormal Press EP312 Software update failure Turn Off Machine EP313 Forbid to input Press EP314 Can’t load updating file from U disk Press EP315 File is too big Press...
Error Display of Name of Malfunction Method for Release Error EP338 Over move range Press EP339 Exceed largest needle pitch Press EP340 Out presser is lifting Press EP341 Fail to perform right operation Press EP342 Exceed stitch number limitation Press EP343 Can’t select function Press...
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Information No. Name of Information M025 Confirmation of auto-inserting for trimming M026 Confirmation of Presser Movement M027 Confirmation of Entry to Edition Interface M028 Confirmation of Entry to Sewing Interface M029 Confirmation of Change on Standard Zigzag Sewing M030 Confirmation of Deletion on Mechanical Control Order M031 Confirmation of Deletion on Shape Point M032...
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