Anita Garudan GIF-2500 User Manual

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User's manual

GIF-2500

ANITA B s.r.o.

Průmyslová 2453/7

680 01 Boskovice

Czech Republic

tel: +420 516 454 774

+420 516 453 496

fax: +420 516 452 751

e-mail:

info@anita.cz

MP03400EN_181010

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Page 1 User's manual GIF-2500 ANITA B s.r.o. Průmyslová 2453/7 680 01 Boskovice Czech Republic tel: +420 516 454 774 +420 516 453 496 fax: +420 516 452 751 e-mail: info@anita.cz MP03400EN_181010...
Page 2 03. 09. 2018 Jakub Lžičař MP03400EN_181010 10. 10. 2018 Jakub Lžičař All rights reserved. Property of Anita B s.r.o. and protected by copyright. The use of this content without written permission is prohibited. Copyright © Anita B s r.o. (2018) MP03400EN_181010...
Page 3: Table Of Contents
© ANITA Content 1. Technical Parameters ......................4 2. Safety Precautions ........................5 3. Installing the Machine into Operation ................... 7 4. Lubrication ..........................9 5. Needle ..........................10 6. Proper Operation Adjustment ....................12 7. Adjusting of Machine ......................16...
Page 4: Technical Parameters
MACHINERY LIQUIDATION INSTRUCTIONS: After the technical life of the machine has ended, transfer it to ANITA B, s.r.o. or another company involved in the professional disposal of products. MP03400EN_181010...
Page 5: Safety Precautions
© ANITA 2. SAFETY PRECAUTIONS Do not put the sewing machine into operation until proper training is provided by an expert or qualified person and unless you are familiar with safety precautions. 1. Every sewing machine may only be operated by properly trained personnel.
Page 6 © ANITA IMPORTANT NOTICE: To avoid malfunctions or damage, please observe the following points: 1. Clean the machine thoroughly and then oily before using it for the first time. 2. Check that the mains voltage corresponds to the voltage stated on the engine rating plate. If not, do not put the machine into operation at all.
Page 7: Installing The Machine Into Operation
© ANITA 3. INSTALLING THE MACHINE INTO OPERATION To avoid malfunctions or damage to the machine, the following precautions must be observed: clean the machine from preservatives, drop 1-2 drops of oil into the hat, remove the front cover, and lubricate the eyebolts of the needle bar and the thread of the thread lever.
Page 8 © ANITA 2. Installation: a) Motor, belt and belt cover: The maximum sewing speed of this machine is 6500 s. p. m. and ordinary speed is 5000 s. p. m. During the first 200 hours (or first month) of using the machine, please do not exceed 80% of the ordinary speed which is 4000 s.
Page 9: Lubrication
© ANITA 4. LUBRICATION 1. Lubrication oil and cooling oil: Please use Garudan m22, Mobil #10 or equivalent oil for lubrication oil and use silicone oil for cooling oil. 2. Feeding oil: The lubrication oil has been drained off completely before delivery, adding oil to the upper line of oil gauge (c) by removing seal plug (a).
Page 10: Needle
© ANITA 4. Oil filter: Although the machine is using oil pump lubrication and splashing lubrication systems, please check and clean oil filter every month. And when no oil or very little oil comes out of nozzle even indicator shows normal, please check oil filter and replace it if necessary.
Page 11 © ANITA 3. Threading: Threading should be made correctly referring to the illustration. Improper threading might cause skip stitch, thread breakage and uneven seam etc. The threading for three needle machine is shown in the illustration below. For two needle machine, threading is the same except only two needle threads.
Page 12: Proper Operation Adjustment
© ANITA 6. PROPER OPERATION ADJUSTMENT Due to the thickness of fabrics, different materials different kinds of thread, Different stitch requirements the changes of differential ratio, all is affecting the sewing performance. Thus, must conduct the proper operation adjustment in order to get best sewing effects.
Page 13 © ANITA 4. Stitch length adjustment: Turn hand wheel. One graduation on the Circumference of hand wheel indicates a stitch length (m. m). Which should be aligned with the mark (B). Then release hand. 5. Adjusting the needle thread take-up: Different threads have different stretch tension and cause skip stitching thread breaking and unstable stitching easily.
Page 14 © ANITA Sometimes, it is not so easy to make loop for some kinds of thread and also make it difficult for looper to catch the needle thread, causing skip stitch. In such case, can use auxiliary thread tension control guide to stabilize the threads (Fig. C) Fig.
Page 15 © ANITA 6. Adjusting the looper thread take-up: When left needle comes down to the half point (Fig. E), the thread must get off from the highest position of looper thread take-up. The adjustment is made by loosening screw, turn the looper thread take-up to the proper position and tighten the screw (Fig F).
Page 16: Adjusting Of Machine
© ANITA 7. Adjusting spreader thread take –up: The thread amount of top cover thread is adjusted by spreader thread take-up. For standard position, loosening set screw, push thread guide upward to its highest position as x direction show. Then tighten the set screw.
Page 17: Mp03400Cz_181010
© ANITA 2. Adjusting the height of needle bar and needle drop point: When the tip of looper comes to the center of left needle, the looper should Position above the upper end of needle eye by 0.5-1.0 mm as this is the standard Position for needle bar (Fig.
Page 18 © ANITA 4. Setting looper: The looper is located at the extreme right when needle bar decent to its lowest Point. And the distance between the tip of looper and the center of right needle is various according to the needle distance.
Page 19 © ANITA 5. The clearance between looper and needle: GIF-2500-356 GIF-2500-364 When the tip of looper meets the center of left needle. The clearance between them should be 0.2- 0.3mm. When the tip of looper meets the center of middle needle. The clearance between them should be minimal.
Page 20 © ANITA 6. The relation between needle and real needle guard: 6.1 Setting the height of rear needle bar: When needles descend to the lowest position. The ridge line (A) of rear needle guard (B) align with the center of the eye of each needle. The adjustment of the height of rear needle guard is made by loosening the screw (Fig.
Page 21 © ANITA 8. Setting the height of feed dog: When feed dogs rise to the upper most, their height of feed dogs is 1 - 1.2 mm above the surface of needle plate and differential and main feed dog are parallel to the surface of needle plate (Fig. B) Fig.
Page 22 © ANITA 9.2 Setting the top cover thread guide: These must be a clearance of 0.5 mm between the bottom of the top cover thread guide and spreader and when spreader comes to the extreme right, and at this position, the thread is caught by thread hooking part properly.
Page 23 Spare Parts List GIF-2500 ANITA B s.r.o. Průmyslová 2453/7 680 01 Boskovice Czech Republic tel: +420 516 454 774 +420 516 453 496 fax: +420 516 452 751 e-mail: info@anita.cz MP03400EN_180828...
Page 24 APPROVED BY MP03400EN_180828 28. 08. 2018 Jakub Lžičař All rights reserved. Property of Anita B s.r.o. and protected by copyright. The use of this content without written consent of Anita B s.r.o. is prohibited. Copyright © Anita B s.r.o. (2018) MP03400EN_180828...
Page 25 © ANITA Content 1. Miscellaneous Parts 1 (1/2) ....................4 1. Miscellaneous Parts 1 (2/2) ....................6 2. Miscellaneous Parts 2 (1/2) ....................8 2. Miscellaneous Parts 2 (2/2) ....................10 3. Miscellaneous Thread Eyelets (1/2) ..................12 3. Miscellaneous Thread Eyelets (2/2) ..................14 4.
Page 27 © ANITA 1. MISCELLANEOUS PARTS 1 (1/2) Ref.No Parts No. Name of parts Description Note 10012292 Looper Thread Take-up Cover 10010500 Looper Thread Take-up Cover 10011222 Screw (M4) 10002995 Washer 10009470 Washer 10009471 20003641 Cloth Plate 10013178 Screw (M4×12) 10013170...
Page 29 © ANITA 1. MISCELLANEOUS PARTS 1 (2/2) Ref.No Parts No. Name of parts Description Note 10012764 Seal Plug 10012721 Screw (M4) 10007433 10007432 Screw (M10) 10012250 Front Cover Plate 10010594 Screw (M4×7.5) 10012599 Screw (M5×7.8) 10012311 Cutter 10010888 Screw (M3×6.6)
Page 31 © ANITA 2. MISCELLANEOUS PARTS 2 (1/2) Ref.No Parts No. Name of parts Description Note 20003608 Top Cover 10012294 Top Cover Gasket 10042387 Screw (M4×12) 10009156 Seal Plug 10008938 Oil Sight Window 20006670 Head Cover 10010189 Head Cover Gasket 10005468...
Page 33 © ANITA 2. MISCELLANEOUS PARTS 2 (2/2) Ref.No Parts No. Name of parts Description Note 20002142 Eye Guard Complete Set 10011179 Safety Plate Support 10011618 Screw (M6×9) 10011164 Safety Plate 10011176 Screw (SM3/32"×56) 10011167 Safety Plate Holder 10011178 Screw (SM11/64"×40)
Page 35 © ANITA 3. MISCELLANEOUS THREAD EYELETS (1/2) Ref.No Parts No. Name of parts Description Note 10002538 Thread Tension Spring Cap 10004233 Spring 10004240 Spring 10003111 Tension Spring Disc Support 10004231 Thread Tension Spring Retainer 10004238 Felt 10003116 Tension Disc 10004232...
Page 37 © ANITA 3. MISCELLANEOUS THREAD EYELETS (2/2) Ref.No Parts No. Name of parts Description Note 10004254 Screw 10004255 Supplementary Tension Disc 10005522 Spring 10004253 10012229 Needle Thread Retainer Support 10010523 Needle Bow Diaplasis Plate 10014413 Screw (M2.5×4) MP03400EN_180828...
Page 38: Upper Shaft And Needle Thread Take-Up Mechanism (1/2)
© ANITA 4. UPPER SHAFT AND NEEDLE THREAD TAKE-UP MECHANISM (1/2) MP03400EN_180828...
Page 39 © ANITA 4. UPPER SHAFT AND NEEDLE THREAD TAKE-UP MECHANISM (1/2) Ref.No Parts No. Name of parts Description Note 20003609 Hand Wheel 10011966 Screw (M6×8) 10010907 Screw (M6×6 10025881 Ball Bearing 10010950 Hand Wheel Adapter 10008146 Timing Belt (Upper) 10012801...
Page 40: Upper Shaft And Needle Thread Take-Up Mechanism (2/2)
© ANITA 4. UPPER SHAFT AND NEEDLE THREAD TAKE-UP MECHANISM (2/2) MP03400EN_180828...
Page 41 © ANITA 4. UPPER SHAFT AND NEEDLE THREAD TAKE-UP MECHANISM (2/2) Ref.No Parts No. Name of parts Description Note 10013159 Screw (M3.5×7.5) 10032265 Washer MP03400EN_180828...
Page 43 © ANITA 5. PRESSER FOOT MECHANISM (1/2) Ref.No Parts No. Name of parts Description Note 10004127 Screw 10011913 10010492 Spring 10011879 Presser Bar Connecting Bracket 10009037 Screw (M4×12) 10011883 Presser Bar Guide 10013732 Screw (SM11/64"×40) 10011888 Spring 10010496 Presser Bar...
Page 45 © ANITA 5. PRESSER FOOT MECHANISM (2/2) Ref.No Parts No. Name of parts Description Note 10010469 Lifter Lever 10011105 Bushing 10010495 Spring 10002772 10011628 10011617 Tension Release Lever 10011625 Screw (SM11/64"×40) 10014069 Tension Release Shaft 10011880 Spring 10011881 Finger Guard 10011882 Screw (M3×4.6)
Page 47 © ANITA 6. NEEDLE BAR MECHANISM Ref.No Parts No. Name of parts Description Note 10013191 Needle Bar Thread Eyelet 10010904 Screw (SM9/64"×40) 10051692 Needle Bar 10051693 Needle Bar 10051696 Bushing 10051697 Bushing 10008075 Oil Wick 10051694 Bushing 10051695 Bushing 10011616...
Page 49: Main Shaft Driving Mechanism (2/2)
© ANITA 7. MAIN SHAFT DRIVING MECHANISM (1/2) Ref.No Parts No. Name of parts Description Note 10008124 Timing Belt 10012826 Pulley Looper Thread Take-up Driving 10012827 Sprocket 10003475 10009187 Screw (M6×8) 10012828 Screw (M6×5) 10012865 Screw (M6×4.5) Looper Thread Take-up Shaft...
Page 51 © ANITA 7. MAIN SHAFT DRIVING MECHANISM (2/2) Ref.No Parts No. Name of parts Description Note 10003123 Thread Take-up Eyelet (Left) 10003123 Washer 10014413 Screw (M2.5×4) 10014414 Looper Thread Guide 10012728 Screw (M3.5×4) 10004865 10004843 Spring Looper Thread Supplementary 10004866...
Page 53: Looper Driving Mechanism (2/2)
© ANITA 8. LOOPER DRIVING MECHANISM (1/2) Ref.No Parts No. Name of parts Description Note 10010461 Looper Rocker Connecting Rod 10007406 Roller Bearing Looper Rocker Regulating 10014466 Eccentric 10012162 Screw(M5×5) 10009467 10010459 Washer 10013842 Looper Rocker Adjusting Pin 10012741 Slider...
Page 55 © ANITA 8. LOOPER DRIVING MECHANISM (2/2) Ref.No Parts No. Name of parts Description Note 10012405 Bushing Looper Connecting Rod, 10005594 Complete Set 10005591 Looper Connecting Rod 10005593 Screw(M4×12) 10014437 Oil Splasher 10004829 Guide Fork 10005537 Washer 10009869 Screw(M5×9) 10010255...
Page 57: Feed Driving Mechanism (2/2)
© ANITA 9. FEED DRIVING MECHANISM (1/2) Ref.No Parts No. Name of parts Description Note 10012772 Needle Guard(Front) Eccentric 10012162 Screw(M5×5) 10012769 Needle Guard(Rear) Lever 10009115 Screw(M3.5×8) 10012767 Needle Guard(Front) Lever 10012763 Screw(M3.5×12) 10012830 Washer 10012403 Bushing 10012412 Bushing 10027637...
Page 59 © ANITA 9. FEED DRIVING MECHANISM (2/2) Ref.No Parts No. Name of parts Description Note 10010254 Differential Feed Rocker Lever 10012553 Screw (M4x8) 10011055 Washer 10012252 Feed Rocker Shaft 10008066 Oil Wick 10012404 Bushing 10012691 Collar 10012014 Screw (M5x4) 10012693...
Page 61 © ANITA 10. FEED DRIVING CONTROL MECHANISM Ref.No Parts No. Name of parts Description Note 10012792 Feed Lift Lever 10012162 Screw (M5×5) 10012781 10003238 Collar 10012789 Feed Lift Connecting Rod 10009074 Screw (M4×4) 10012791 Feed Eccentric 10007371 Roller Bearing 10012788...
Page 63 © ANITA 11. SPREADER MECHANISM Ref.No Parts No. Name of parts Description Note 10011074 Eccentric 10012162 Screw (M5×5) 10007400 Roller Bearing 10011071 Connecting Rod 10007935 Collar 10011005 Screw (M4×9) 10011055 Washer 10011053 10012393 Washer 10003084 10013016 Collar 10013015 Screw (SM11/64"×40)
Page 65 © ANITA 12. LUBRICATION Ref.No Parts No. Name of parts Description Note 10011465 Oil Receiver 10010837 Screw (M4×5) 10011468 Lubricant Guiding Block 10011467 Top Nozzle 10011464 Screw (M5) 10011653 Washer 10005537 Washer 10009467 20003647 Oil Filter Cap 10012710 Screw (M4×14)
Page 67 © ANITA 13. SUBMODEL EXCLUSIVE PARTS Ref.No Parts No. Name of parts Description Note 10012842 Folder 10012847 10012844 Folder Support 10012878 Tape Guide Holder 10012848 Folder Disc 10011483 Tape Guide Adjusting Holder 10011544 10011549 Screw (M5x11) 20003875 10011865 10011909 10011903...
Page 68: Seams Covering Sewing Machine Exlusive Parts
© ANITA 14. SEAMS COVERING SEWING MACHINE EXLUSIVE PARTS MP03400EN_180828...
Page 69 © ANITA 14. SEAMS COVERING SEWING MACHINE EXLUSIVE PARTS Ref.No Parts No. Name of parts Description Note 10014426 Leading Right Block 10014449 Leading Left Block 10014425 Direction Right Black 10014448 Direction Left Black 10002975 Screw (M3×6) MP03400EN_180828...
Page 71: Urethane Stitch Exclusive Parts 2
© ANITA 15. URETHANE STITCH EXCLUSIVE PARTS 1 (1/2) Ref.No Parts No. Name of parts Description Note 20003621 Front Cover 10003102 Screw (M4x12) 10012568 Swat 10012560 Installation seat 10014474 Screw(SM11/64″x40) 10014475 Block cloth board 10014455 10014458 Screw (M4×12) 10014457 Slider seat...
Page 73 © ANITA 15. URETHANE STITCH EXCLUSIVE PARTS 1 (2/2) Ref.No Parts No. Name of parts Description Note 10012658 10004936 Washer 10003105 Screw (M6×8) MP03400EN_180828...
Page 75 © ANITA 16. URETHANE STITCH EXLUSIVE PARTS 2 Ref.No Parts No. Name of parts Description Note 10002994 20003680 Front cloth wheel bearings 10003790 Screw (M6×55) 10004936 Washer 20001519 Front cloth wheel set pieces 10012602 Front seat 10012605 10025874 Bearing 10012604...
Page 77 © ANITA 17. DIRECTLY DRIVING TYPE EXCLUSIVE PARTS Ref.No Parts No. Name of parts Description Note 10012316 Looper Thread Take-up Shaft Looper Thread Take-up Shaft 10012370 Sprocker 10003277 Collar 20003761 Bearing Cover 10009556 Screw (M4×7) Looper Thread Take-up Driving 10012307...
Page 79 © ANITA 18. UPPER FEED ROLLER EXCLUSIVE (1/2) Ref.No Parts No. Name of parts Description Note 20003688 Upper Feed Roller Shaft Bracket 10010233 Screw (M6×41) 10012319 10010276 Gasket 10010266 Seal Plug 10010577 Oil Seal 10010574 Bushing 10010572 Bushing 10010275 Upper Feed Roller Shaft...
Page 81 © ANITA 18. UPPER FEED ROLLER EXCLUSIVE (2/2) Ref.No Parts No. Name of parts Description Note 10009600 Screw (M3×6) 10003083 Washer MP03400EN_180828...
Page 83 © ANITA 19. ATTACHMENT BOX (1/2) Ref.No Parts No. Name of parts Description Note 10011311 Machine Cover 10004882 Jerrican 20001784 Oiler 10008932 Funnel 10011155 HP Oiler 10014185 Spanner (6#) 10014122 Spanner (7#) 10014186 Spanner (8#) 10009684 Hexagonal Wrench (1.5#) 10009683...
Page 85 © ANITA 19. ATTACHMENT BOX (2/2) Ref.No Parts No. Name of parts Description Note 10011309 Prevent Chain Plate 10012028 20011730 10032209 10032210 10032211 10032212 10002846 10011882 10014426 10014449 10002975 MP03400EN_180828...
Page 87 © ANITA 20. THREAD STAND Ref.No Parts No. Name of parts Description Note 10004956 Thread Stand 10004282 Column Cop 10004293 Column Pipe 10004335 Thread Guide Holder 10002937 Screw(M4×25) 10005297 10002958 Screw(M4×12) 10004346 Thread Guide Arm 10004334 Thread Guide Holder 10002851 Screw(M6×5)

Anita Garudan GIF-2500 User Manual

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