Related Manuals for Anita GZ-539-407
Summary of Contents for Anita GZ-539-407
- Page 1 User´s manual (maintenance) GZ-539-407 ANITA B, s.r.o. Hliníky 2068 680 01 Boskovice Czech Republic tel: +420 516 454 774 +420 516 453 496 fax: +420 516 452 751 e-mail: info@anita.cz...
- Page 2 ANITA© Serie GZ-539...
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Page 3: Table Of Contents
ANITA © INDEX 1. Specifications …………………………………………………………………. 5 2. Safety …………………………………………………………………………. 6 2.1. Directives …………………………………………………………..… 6 2.2. General notes of safety …………………………………………….… 6 2.3. Safety symbols ……………………………………………………….. 6 2.4. Important points for the user ……………………………………….… 7 2.5. Operating and specialist personnel …………………………………..7 2.5.1. - Page 4 ANITA© 10.3. Manual backtacking by pressing the button ………………………….. 26 11. Adjustment ……………………………………………………………………. 27 11.1. Notes of adjustment ………………………………………………….. 27 11.2. Tools, gauges and other accessories …………………………………. 27 11.3. Abbreviation …………………………………………………………. 27 11.4. Explanation of the symbols ………………………………………….. 28 11.5.
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Page 5: Specifications
ANITA © 1. SPECIFICATIONS General specifications Stitch type 301/304 zigzag lockstitch Needle system 134R Needle size in Nm 60-100 Presser foot clearance: With hand lever 5.5mm With automatic presser foot lift 6.0mm With knee lever 10.0mm Max. stitch length 1,8 mm Max. -
Page 6: Safety
ANITA© 2. SAFETY 2.1. Directives This machine is constructed in accordance with the regulations contained in the conformity and manufacturer’s declarations. In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid... -
Page 7: Important Points For The User
ANITA © Caution Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc. Switch off main switch. 2.4. Important points for the user • This Instruction Manual is an integral part of the machine and must be available to the operating personnel at all times. -
Page 8: Danger
ANITA© • replace the protective coverings and close the electrical control box after all repaires or maintenance work ! 2.6. Danger A working area of 1 meter is to be kept free both in front of and behind the machine while it is in operation so that it always easily accessible. -
Page 9: Proper Use
ANITA © 3. PROPER USE GARUDAN GZ-539-407 is high-speed, zigzag sewing machine with bottom feed and a large hook. The machine is used for producing zigzag lockstitch seams in the clothing and linen industry. Any and all uses of this machine which have not been approved of by the... -
Page 10: Explanations Of Symbols
ANITA© 6. EXPLANATION OF SYMBOLS In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Maintenance, repair,, adjustment, service work (only to be carried out by technical staff) 7. -
Page 11: Key On The Machine Head
ANITA © 7.2. Key on the machine head • As long as key 1 is pressed during the sewing operation, the machine sews in reverse. • When sewing shell stitches or programmed patterns, by pressing key 1 after a machine stop, the pattern is sewn in reverse. -
Page 12: Lever For Lifting The Presser Foot
ANITA© 7.4. Lever for lifting the presser foot The presser foot is raised by turning lever 1 Picture 5 7.5. Knee lever By pressing the knee lever 1 in the direction of the arrow, the oresser foot is raised. Picture 6... -
Page 13: Reverse Feed Lever
ANITA © 7.6. Reverse feed lever As long as lever 1 is pressed dutiny the sewing operation, the machine sews in reverse. Picture 7 7.7. Stitch length adjustment wheel Set the required stitch length by turning adjustment wheel 1. The stitch length setting can be read on the scale. -
Page 14: Adjustment Key For Limiting The Reverse Stitch Length
ANITA© 7.8. Adjustment key for limiting the reverse stitch length By turning adjustment wheel 1, the stitch length for reverse sewing is limited. Picture 9 7.9. Thread wiper switch The thread wiper function is switched on or off by pressing switch 1. -
Page 15: Installation And Commissioning
ANITA © 8. INSTALLATION AND COMMISSIONING The machine must only be installed and commissioned by qualified personnel! All relevant safety regulations must be strictly adhered to! If the machine is delivered without a table, be sure to use a stand and table top that can hold the weight of the machine with its motor. -
Page 16: Assembling The Oil Pan
ANITA© 8.1.2. Assembling the oil pan Picture 12 • Insert rubber support 1. • Insert bearing bushes 2 and fasten with nails. • Place oil pan 3 in the table-top opening. • Insert rubber pad 4 and fasten with nails. -
Page 17: Mounting The Sewing Head
ANITA © 8.1.3. Mounting the sewing head • Place both hinges appropriated holes in the bedplate of the sewing head. • Place the sewing head with hinges 1 into the back rubber pads. Picture 13 8.1.4. Mounting the spool holder •... - Page 18 ANITA© 8.1.5. Connecting the plug-in connections and earth cables Picture 15 • Connect all plugs as labelled to the control box. • Screw the earth cable from the sewing head and the main switch to earth point A. • Connect earth point A to earth point B with earth cable 2. Screw the earth cable 3 from the motor to earth point B.
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Page 19: Commissioning
ANITA © 8.2. Commissioning • Check the machine, especially the electrical leads, for any damage. • Clean the machine thoroughly (see chapter 12 Care and maintence). • Have specialists ensure that the machine´s motor can be operatér with the available elektricity supply and that it is connected by properly. -
Page 20: Checking The Function Of Start Inhibitor
ANITA© 8.4. Checking the function of start inhibitor Picture 17 • Switch the machina on at the main switch and tilt back the sewing head. • The error message must appear on the kontrol panel. • If the message does not appear, check the setting of safety switch. -
Page 21: Winding The Bobbin Thread/Adjusting The Preliminary Thread Tension
ANITA © Switch off the machine! Danger of injury due to unintentional starting of the machine! Only use needles from the system intended for the machine, see Chapter 1 Specifications. 9.2. Winding the bobbin thread/adjusting the preliminary thread tension Picture 19 ●... -
Page 22: Removing/Inserting The Bobbin Case
ANITA© 9.3. Removing/Inserting the bobbin case Switch off the machine! Danger of injury due unintentional starting of the machine! Removing the bobbin case ● Raise latch 1 and remove bobbin case 2. Inserting the bobbin case ● Press bobbin case 2 until you feel it snap into the bobbin case base. -
Page 23: Threading The Neede Thread/Adjusting The Needle Thread Tension
ANITA © 9.5. Threading the needle thread/Adjusting the needle thread tension Picture 22 Switch off the machine! Danger of injury due to unintensional starting of the machine! Only operate the machine with cover 1 closed! Danger of injury from the rotating take-up lever! ●... -
Page 24: Setting The Stitch Length
ANITA© 9.6. Setting the stitch length ● Turn the stitch length adjustment wheel 1 according to the stitch length required. The stitch length setting can be read on the scale. Picture 23 10. SEWING In the sewing mode all the relevant settings for the sewing operation are shown on the display. - Page 25 ANITA © Adjusting thread tension of upper thread By turning nut 1 adjust thread tension of upper thread. Right--tighter Left--looser Picture 24 1. If thread tension of tension pully 2 is too small, tession pully 3 can not clamp thread tightly. Pay attention to balancing thread tension which can be adjusted by screw 4.
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Page 26: Adjusting Pressure Of Presser Foot
ANITA© 10.2. Adjusting pressure of presser foot In order to avoid accidents due to accident start of the machine.Make sure the electricity is cut off and only after the motor completely stops, start to operate. Picture 27 1. By turning presser foot right (in the A direction) adjust pressure of presser foot (screw 1). -
Page 27: Adjustment
ANITA © 11. ADJUSTMENT Please observe all notes in Chapter 2 Safety of the instruction manual! The particular care must be taken to see that all protective devices are refitted properly after adjustment, see Chapter 2.6. Danger of warnings of the instruction manual! If not otherwise stated, the machine must be disconnected from electricity supply. -
Page 28: Explanation Of The Symbols
ANITA© 11.4. Explanation of the symbols In this adjustment manual, symbols emphasize operations to be carried out or important information. The symbols used have the following meanings: Note, information Service, repair, adjustment and maitenance Work to be carried out by qualified staff only. -
Page 29: Needle Height
ANITA © 11.6. Needle height (preliminary adjustment) Requirement When the needle bar is at b.d.c, the needle point should be 19 mm above the needle plate. Picture 30 ● Without twisting it, adjust needle bar 1 (screw 2) in accordance with the equirement. -
Page 30: Positioning The Bottom Feed Dog
ANITA© Picture 31 • • Switch on the machine. • Set the zigzag stitch width and stitch position at “0”. • Raise hand level 1. • Adjust presser rod 2 (screw 3) in accordance with Requirements. • Switch off the machine. -
Page 31: Needle Rise, Hook Clearance And Bobbin Case Position Stop
ANITA © Picture 32 Adjust eccentric 1 (screw 2 ) in accordance with Requirement 1. Adjust eccentric 3 (screws 4) so that the slot is in a vertiacal position and the marking points is on the left side of the slot (standard setting) Adjust crank 5 (screws 6) in accordance with Requirement 2. -
Page 32: Thread Catcher Position And Cutting Test
ANITA© Picture 33 Adjust hook 1 (screw 2) in accordance with Requirement 1. Adjust bobbin case postion stop 3 (screw 4) in accordance with Requirement 2. 11.10. Thread catcher position and cutting test Requirement 1. When the thread trimmer is in its neutral position, the right edge of lever 5 should be level with the marking on bearing plate 4 (see arrow). -
Page 33: Thread Puller
ANITA © Picture 34 • Adjust connecting rod 1 (nut 2) in accordance wity Requirement • Only loosen screws 3 slightly. • Adjust bearing plate 4 in accordance with Requirement 2. • Tighten screw 3. Cutting test: • Remove bearing plate 4 and carry out a cutting test with a double thread. -
Page 34: Centering The Needle In The Needle Hole
ANITA© Picture 35 • Adjust thread puller 1 (screw 2) in accordance with Requirement 1. • Adjust thread puller 1 (screw 3) in accordance with Requirement 2 and 3. 11.12. Centering the needle in the needle hole (in the sewing... - Page 35 ANITA © Picture 36 • • Switch on the machine. • Set the zigzag stitch width and stitch position at “0”. • Adjust needle bar 1 (screw 2) in accordance with Requirement. • Switch off the machine. Screw 3 sealed by manufacturer and must not be loosened.
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Page 36: Care And Maintenance
ANITA© 12. CARE AND MAINTENANCE 12.1. Maintenance intervals Cleaning: daily, several times if in continuous use Checking the oil level: daily, before operation During all cleaning work the machine must be disconnected from the power supply by switching off the main switch or... -
Page 37: Oiling The Machine
ANITA © 12.3. Oiling the machine Picture 37 Switch off the machine! Danger of injury if the machine is started accidentally! Only use oil with a viscosity of 10.0 mm 2/s at 40°C and a density of 0.847 g/cm3 at 15°C. -
Page 38: Wearing Parts
ANITA© 13. WEARING PARTS This is a list of the most important wearing parts. A detailed parts list of for the complete machine is included with the accessories. Serie GZ-539... - Page 39 ANITA © Serie GZ-539...
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