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Festo CP Series Manual

Compact performance cp valve terminal
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Compact Performance
CP Valve terminal
Pneumatics
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Summary of Contents for Festo CP Series

  • Page 1 Compact Performance CP Valve terminal Pneumatics Only valid in agreement with the printed documentation accompanying the product! Compare this edition code.
  • Page 3 Festo, Dept. PV-IDM Type setting: DUCOM Edition: 9802C © Festo AG & Co., 73726 Esslingen, 1998 Federal Republic of Germany The copying, distribution and utilization of this docu- ment as well as the communication of its contents to others without expressed authorization is prohibited. Of- fenders will be held liable for the payment of damages.
  • Page 4 Part no.: 165 200 Title: MANUAL Designation: P.BE-CPV-GB CPV.. 9802...

  • Page 5: Table Of Contents

    Contents Designated use ..........V Target group .
  • Page 6 5. Maintenance and conversion Fitting/removing CP terminal components ....5-3 5.1.1 Removing components from valve locations ....5-4 5.1.2 Fitting components into the valve locations .

  • Page 7: Designated Use

    Festo: – as intended for use – in original condition – without unauthorized modifications –...

  • Page 8: Important User Instructions

    Important user instructions Danger This manual contains instructions on the dangers which categories may occur if the CP valve terminal is not used correctly. These instructions are always printed in italics, are fra- med and also signalled by pictograms. A distinction is made between the following: WARNING This means that personal injury or damage to proper- ty may occur if these instructions are not...
  • Page 9 Pictograms Pictograms and symbols complement the danger war- nings and draw attention to the nature and conse- quences of dangers. The following pictograms are used: Uncontrolled movements of loose tubing. Unintentional movements of the connected actuators. High voltages or undefined switching states of the elec- tronic components which may influence connected cir- cuits.

  • Page 10: Information On This Manual

    Information on this manual This manual contains specific information on the fitting, installation, commissioning, maintenance and conver- sion of the CP valve terminal. It includes only the des- cription of the pneumatic components and refers to the variations of the valve terminal listed in the table below. Variants of the CP valve terminal type CPV..-VI..
  • Page 11 Manuals on the CP system Peripherals Manual "CP system, installation and commissioning" Content General basic information on the method of operation, fitting, installation and commissioning of CP systems. Manual "CP field bus node, "CP valve "CP modules, programming and terminal, electronics"...
  • Page 12 The CP valve terminal consists of different plates. The main components of the CP valve terminal are the valve plates (see drawing). Valve plates Fig. 0/2: Valve plates This manual contains documentation on the following valve plates: Product Equipment on terminal Number of valve locations depending on electrical connection MP, CP...

  • Page 13: Abbreviations

    Abbreviations The following product-specific terms and abbreviations are used in this manual. Term Meaning AS-i Actuator-Sensor interface Blanking plate Plate without valve function, for filling empty locations Components Common term for connector plates, end plates, blanking plates, isolating plates, valve plates and pneumatic multiple connector plates Compact Performance CP cable Special cable for coupling the various CP modules...
  • Page 14 End plate Plate at the left and right-hand ends of the CP terminal with channels or connections for compressed air supply to the valves and for the exhaust. Manual override Input/output modules Isolating plate Plate for dividing the valve terminal into two pressure zones Pneumatic multiple Board for central wiring of the valve terminal connector plate...

  • Page 15: System Overview

    1. System overview Chapter 1 System overview CPV... 9802...
  • Page 16 1. System overview Contents 1. System overview Summary of variants........1-3 Description of components .

  • Page 17: Summary Of Variants

    1. System overview 1.1 Summary of variants Festo can assist you with your automation problems at the machine level by means of valve terminals. The modular structure of the CP system enables you to in- corporate the CP valve terminals and I/O modules to best advantage in your machine or system.
  • Page 18 1. System overview Valve terminal The CP valve terminals are available with the following variants electrical connections: IC connection CP connection MP connection AS-i connection Fig. 1/1: Variants of the CP valve terminal CP terminal The CP terminal with single connection is available with with 2 to 8 valve plates (also in uneven spacing).
  • Page 19 1. System overview CP terminal This CP terminal is connected to the AS-i bus by me- with AS-i ans of a special AS-i cable. It is available with three connection types of electrical connections: – with additional supply connection for implementing an emergency stop function –...
  • Page 20 1. System overview Grid sizes of The CP terminals are available in the following sizes: the CP terminals Designation Valve plate Valve CPV10 10 mm Micro valves CPV14 14 mm Mini valves CPV18 18 mm Midi valves Mixed operation with both grid sizes on one CP termi- nal is not permitted.
  • Page 21 1. System overview Pneumatic The supply and work tubing can be connected centrally multiple to CP terminals with the pneumatic multiple connector connector plate plate. The CP terminals can be separated quickly from the supply and work tubing. By means of appropriate end plates, conversion from individual tubing to tubing with the pneumatic multiple connector plate can be made at any time.

  • Page 22: Description Of Components

    1. System overview 1.2 Description of components The CP terminal consists of the following components: " & Electrical connector plate with MP, AS-i or CP connection Right-hand end plate (with/without supply connections or for pneum. m.c. plate) " Relay plate (only for CPV10/14 terminals with CP connection) Blanking or isolating plate (with blocked air channels 1 and 11 and exhaust channel (3/5) or only blocked air channels 1 and 11 Valve plates fitted with single or double solenoid valves...
  • Page 23 1. System overview Identification By means of the identification code, you can ascertain code which plates are fitted on your CP terminal. This code is printed on the front between the manual overrides 12 and 14. The identification codes are as follows: Ident.
  • Page 24 1. System overview Ident.code G 82/84 Only for CPV18 terminal Function: 5/3-way valve blocked in mid-position 12/14 Ident. code N 82/84 Function: – Two single 3/2-way valves open in basic position – 5/3-way valve pressurized in mid-position. This function is implemented with two 3/2-way valves open in basic position.
  • Page 25 1. System overview On the CP valve terminal you will find the following pneumatic connections and operating elements: " # & ' & & Valve location inscription clip (per valve) Support for inscription clip and cover of manual override " Type plate Manual override (per pilot solenoid, pushing or locking) Clip of pushing manual override...
  • Page 26 1. System overview On the CP valve terminal with single electrical connec- tions you will find the following electrical connections and display elements: " Label fields (per cable socket) Type plate " Connecting lugs for pilot solenoid valve 14 Earth/ground connection (per end plate) Connecting lugs for pilot solenoid coil 12 Yellow LEDs, signal status displays of pilot solenoids (per cable socket)
  • Page 27 1. System overview On the CP valve terminal with MC connection you will find the following connections and display elements: " SUB-D multipin plug ( 9-pin for terminals with 4 valves, 25-pin for terminals with 6 or 8 valves) Label clip "...
  • Page 28 1. System overview On the CP valve terminal with CP connection you will find the following electrical connections and display ele- ments: " & Incoming CP cable Continuing CP cable " Label clip Yellow LEDs, signal status display of relays Yellow LEDs, signal status display of the pilot solenoids Relay connections with cable &...
  • Page 29 1. System overview On the CP valve terminal with AS-i connection you will find the following electrical connections and display ele- ments: " & Green LED status display of the inputs (only CPV..-GE-ASI-4E4A-...) Cable socket for additional supply with black supply cable (only CPV..-GE-ASI-.-Z) "...
  • Page 30 1. System overview 1-16 CPV... 9802...

  • Page 31: Fitting

    2. Fitting Chapter 2 Fitting CPV... 9802...
  • Page 32 2. Fitting Contents 2. Fitting CP terminal with individual tubing ..... . . 2-3 2.1.1 Fitting onto a wall ........2-4 2.1.2 Fitting onto a hat rail .

  • Page 33: Cp Terminal With Individual Tubing

    2. Fitting WARNING Before undertaking installation or maintenance work, switch off the following: • the compressed air supply • the power supply to the valve solenoid coils You thereby avoid: – uncontrolled movements of loose tubing – unintentional movements of the connected actuators –...

  • Page 34: Fitting Onto A Wall

    2. Fitting 2.1.1 Fitting onto a wall PLEASE NOTE In order to fit the CP valve terminal onto a wall you require the following fitting kit: – for CPV10/14 terminals: fitting kit CPV 10/14-VI-BG-RWL – for CPV18 terminal: fitting kit CPV18-VI-BG-RW This kit consists of 2 profile sections and 4 self- cutting screws.
  • Page 35 2. Fitting • Then fasten the CP valve terminal onto the wall with 4 M4 screws of sufficient length. " M4 screws (CPV10/14) or M5 screws (CPV18) for wall fitting Fixing bolts (only CPV10/14) " Self-cutting screws Additional self-cutting screws for CPV14/18 terminals Fig.

  • Page 36: Fitting Onto A Hat Rail

    2. Fitting 2.1.2 Fitting onto a hat rail PLEASE NOTE In order to fit the CP valve terminal onto a hat rail you require the following fitting kit: – For CPV10/14 terminals: fitting kit CPV10/14-VI-BG-NRH-35 – For CPV18 terminals: fitting kit CPV18-VI-BG-NRH-35 These kits consist of 2 brackets, 2 or 4 M4 x 10 self- cutting screws (CPV10/14) or M5 x 10 (CPV18) and 2 M4 x 10 screws with clamping pieces and springs.
  • Page 37 2. Fitting • Screw the 2 brackets onto the end plates with the screws supplied, as shown in the diagram below. With the CPV10/14 terminals, make sure that the fixing bolts of the brackets grip into the recess on the CP valve terminal.

  • Page 38: Fitting With Feet

    2. Fitting 2.1.3 Fitting with feet PLEASE NOTE In order to fit the CP valve terminal with feet (at the level of work connections 2 and 4) you require the following fastening screws: • 4 M4 x 45 socket head screws (CPV10) •...
  • Page 39 2. Fitting • Make sure that there is enough room to connect the power cables and the pneumatic tubing. • With CP terminals with IC connection, you must in- sert the 4 socket head screws supplied into the holes intended for this purpose on the left and right-hand end plates (see diagram).

  • Page 40: Cp Terminal With Pneumatic Multiple Connector Plate

    2. Fitting 2.2 CP terminal with pneumatic multiple connector plate If you are using a pneumatic multiple connector plate, the power supply and work lines will be connected at a central point. This enables the supply and work lines to be disconnected from the valve terminal easily and qui- ckly.

  • Page 41: Fitting The Pneumatic Multiple Connector Plate

    2. Fitting 2.2.1 Fitting the pneumatic multiple connector plate Proceed as follows: • Make sure that your fastening surface can support the weight of the pneumatic multiple connector plate and the valve terminal fastened to it. • Make sure that there is enough room to connect the power cables and the pneumatic tubing.
  • Page 42 2. Fitting Wall cutout dimensions for CP valve terminals with standard pneumatic multiple connector plate & " CPV10/14: & CPV18: CPV10 terminal CPV14 terminal CPV18 terminal 29.5 mm + 39.5 mm + 59.0 mm + 60 mm 76.6 mm 98 mm 55 mm 68.6 mm -------------------------------------...
  • Page 43 2. Fitting Wall cutout dimensions for CP valve terminals with extended pneumatic multiple connector plate CPV10/18: " & & CPV14: " & & CPV10 terminal CPV14 terminal CPV18 terminal 60 mm + 9 30 mm + 40 mm + 118 mm 73 mm 89 mm 15 mm...

  • Page 44: Multiple Connector Plate

    2. Fitting 2.2.2 Fitting the CP terminal onto the pneumatic multiple connector plate Proceed as follows: • In the case of CP terminals with individual connec- tion, insert the socket head screws supplied into the fastening holes of the CP terminal. In the case of CP terminals with MP, AS-i or CP connection, the socket head screws are already inserted with a retaining de- vice in the fastening holes under the electrical...

  • Page 45: Fitting The Designation Support

    2. Fitting 2.3 Fitting the designation support As a protection against unauthorized operation of the manual override and for mounting the designation clips for the valves, the CP terminal has a designation sup- port. This is fitted on the front above the manual over- ride.
  • Page 46 2. Fitting 2-16 CPV... 9802...

  • Page 47: Installation

    3. Installation Chapter 3 Installation CPV... 9802...
  • Page 48 3. Installation Contents 3. Installation General connecting principles ......3-3 Connecting the CP valve terminal ..... . . 3-5 3.2.1 Auxiliary pilot air .

  • Page 49: General Connecting Principles

    3. Installation 3.1 General connecting principles WARNING Before undertaking installation or maintenance work, switch off the following: • the compressed air supply • the power supply to the valve solenoid coils You thereby avoid: – uncontrolled movements of loose tubing –...
  • Page 50 3. Installation Basic installation – Connecting 1. Push the tubing as far as it will go over the port on the screw connector. 2. If necessary, pull the locking ring (A) over the tubing connection and tighten clamping screw (B). 3.

  • Page 51: Connecting The Cp Valve Terminal

    3. Installation 3.2 Connecting the CP valve terminal PLEASE NOTE • If valves are not used, seal the work connections 2 and 4 with blind plugs. • Depending on the tool you are using, observe the following sequence when you connect the work lines: - if using a socket head wrench, you can connect the work lines in any sequence.

  • Page 52: Auxiliary Pilot Air

    3-5 drops per 1000 l of air consumed. Use hydraulic oil of type DIN 51524-HLP32. Observe the instructions on special oil for main- tenance units in the Festo Pneumatics Catalogue. – In the case of CP valve terminals with internally branched auxiliary pilot air, the above mentioned instruction also applies to the supply air (connection 1/11).
  • Page 53 3. Installation External If the supply pressure of your CP terminal is in the pilot air range 3 to 8 bar, you must operate the terminal with external pilot air. In this case the external pilot air is supplied via port 12/14 on the CP terminal. PLEASE NOTE •...

  • Page 54: Connecting The Supply And Work Tubing

    3. Installation 3.2.2 Connecting the supply and work tubing Fit the screw connectors or silencers as shown in the table below. Then connect the tubing. With pneumatic multiple connector plate Without pneumatic multiple connector plate 82/84 12/14 12/14 82/84 Connection Tubing Connection size ISO 228, Connection...
  • Page 55 3. Installation PLEASE NOTE If there are several systems with ducted exhaust air, use non-return valves in the common exhaust tubing, in order to avoid impairment of function as a result of back pressures. ! " CP terminal 1 Common 3/5 "...
  • Page 56 3. Installation PLEASE NOTE In the case of CP terminals with two pressure zones and auxiliary pilot air taken internally on the right- hand side, the pressure on the right-hand side must be between 3 bar and 8 bar. PLEASE NOTE In the case of CP terminals with ducted supply air, connections 11 and 12/14 must be sealed with blind plugs.

  • Page 57: Connecting The Electrical Cables

    3. Installation 3.2.3 Connecting the electrical cables Earthing the CP terminals There is a connection for earthing the CP terminal on both the left and right-hand end plates (see diagram). Earth/ground connection Fig. 3/5: Earth/ground connection of CP terminal PLEASE NOTE •...
  • Page 58 Connecting current-consuming devices to the relay plate PLEASE NOTE Use only the ready made cable KRP-1-24-... from Festo for connecting current-consuming devices to the relay outputs. Connect the current-consuming devices to the relay outputs as follows: • Carefully insert the socket first onto the connecting lug of the lower relay output (see diagram).
  • Page 59 With this CP terminal variant each valve solenoid coil is connected separately. PLEASE NOTE • Use only the pre-assembled Festo connecting sockets KMYZ-3-24-...-LED for connecting the valve solenoid coils. There is an LED in the transparent plug of the socket. This LED shows the switching status of the valve solenoid coil.
  • Page 60 3. Installation CP terminal with multipin or AS-i connection PLEASE NOTE Detailed instructions on the electrical installation of the CP terminal with multipin or AS-i connections can be found with the relevant product. CP terminal with CP connection Connecting the CP cable PLEASE NOTE Detailed installation instructions on the CP terminal with CP connection can be found in the manual "CP...

  • Page 61: Commissioning

    4. Commissioning Chapter 4 Commissioning CPV... 9802...
  • Page 62 4. Commissioning Contents 4. Commissioning Commissioning – Testing the valves ..... 4-3 Locating faults........4-9 CPV...

  • Page 63: Commissioning - Testing The Valves

    4. Commissioning 4.1 Commissioning – Testing the valves PLEASE NOTE Before commissioning the CP valve terminal, observe the specifications on medium, see chapter "Installation", section 3.2.1 Auxiliary pilot air. Commissioning of the CP valve terminal should be un- dertaken as follows: Commissioning variants Activity Preliminary test of the...
  • Page 64 4. Commissioning Checking the valve functions Manual override WARNING Before operating the manual override: • Disconnect the operating voltage supply to the valve solenoid coils by unplugging the contact (IC, MP AS-i or CP connection). You then avoid undesired actuation of the valve solenoid coils.
  • Page 65 4. Commissioning Different types of manual override The manual override is intended for use as follows: Manual override design Mode of operation Manual override with Manual override is reset by spring automatic reset (pushing) force. Manual override locking Manual override remains active, until it is reset by hand.
  • Page 66 4. Commissioning Checking the valve-cylinder combination WARNING When exhausting or repressurizing the valve terminal under the following conditions: – with safety start-up valve (slow pressure build-up) and – when there is an electrical signal (e.g. after EMERGENCY STOP) Supply the auxiliary pilot air separately (3 to 8 bar). The auxiliary pilot air must reach its full level immedi- ately after being switched on, otherwise the slow pres- sure build-up of the overall supply will have no effect...
  • Page 67 4. Commissioning PLEASE NOTE • Use a blunt pointed object for actuating the pushing manual override. • Actuate the manual override with max. 30 N. you thereby avoid functional interference or damage to the manual override. Testing Proceed as follows: •...
  • Page 68 4. Commissioning CAUTION Before commissioning the CP valve terminal, return the manual override to basic position. Actuate the manual override with locking Reaction of valve Push the slide of the The valve: manual override down – switches as far as possible. Leave slide in lower –...

  • Page 69: Locating Faults

    4. Commissioning 4.2 Locating faults Impairment of function When you switch on the compressed air supply or when you have tested the individual valves, you can learn the following about the operating status of the pneumatic system. Operating status of the Valve position Error treatment when compressed pneumatic system...
  • Page 70 4. Commissioning If the operating status of the pneumatic system differs from the desired pneumatic operating status, the follo- wing requirements are probably not fulfilled. Desired Requirement Remarks pneumatic operating status Free of leakage – carefully laid tubing — – regulated auxiliary pilot air •...
  • Page 71 4. Commissioning LED display of valves There is a yellow LED for each valve solenoid coil. This LED shows the switching status of the valve solenoid coil when the CP valve terminal is ready to operate. PLEASE NOTE Observe the assignment of the LED to the appropriate manual override: With IC connection: –...
  • Page 72 4. Commissioning The relationship of the LEDs to the manual override is shown in the diagram below. LEDs and manual override for pilot solenoid 14 LEDs and manual override for pilot solenoid 12 Fig. 4/2: Relationship of the LEDs to the manual override 4-12 CPV...
  • Page 73 4. Commissioning The LEDs show the switching status of the valve sole- noid coils. The meaning of the LEDs is shown in the table below. Switching position of valve Meaning Yellow out Basic position Logic 0 (signal not applied) Yellow alight –...
  • Page 74 4. Commissioning 4-14 CPV... 9802...

  • Page 75: Maintenance And Conversion

    5. Maintenance and conversion Chapter 5 Maintenance and conversion CPV... 9802...
  • Page 76 5. Maintenance and conversion Contents 5. Maintenance and conversion Fitting/removing CP terminal components ....5-3 5.1.1 Removing components from valve locations ....5-4 5.1.2 Fitting components into the valve locations .

  • Page 77: Fitting/Removing Cp Terminal Components

    5. Maintenance and conversion 5.1 Fitting/removing CP terminal components WARNING Before starting the fitting, switch off the following: • the compressed air supply • the power supply to the valve solenoid coils You thereby avoid: – Uncontrolled movements of loose tubing. –...

  • Page 78: Removing Components From Valve Locations

    5. Maintenance and conversion 5.1.1 Removing components from valve locations The components on the CP valve terminal can easily be removed for maintenance and conversion work. Proceed as follows: 1. Loosening the electrical connections: – MP, AS-i or CP connections. •...
  • Page 79 5. Maintenance and conversion 2. Loosening the pneumatic connections • Individually wired CP terminals (without pneumatic multiple connector plate): Loosen the work tubing of the valve plate which is to be removed. 3. Loosening the CP valve terminal from the fastening surface.
  • Page 80 5. Maintenance and conversion 4. Remove the components. • Loosen both lower tie rods one turn. • Then loosen the upper tie rod and pull it over the components which are to be replaced. • Unscrew the two lower tie rods until the heads of the screws are flush with the outer surface of the end plate (do not remove the tie rod).

  • Page 81: Fitting Components Into The Valve Locations

    5. Maintenance and conversion • Turn the component forwards around the front tie rod. Front tie bolt Rear tie bolt Fig. 5/2: Position of the tie bolt • Pull the component so that it snaps out of the front tie bolt. 5.1.2 Fitting components into the valve locations Proceed as follows: 1.
  • Page 82 5. Maintenance and conversion • Only CPV10/14 valve terminals: Check that the seals are seated correctly when valve plates with pneuma- tic springs or double solenoid valves are fitted. The seating is not symmetrical (see diagram). Pneumatic spring valve (Ident code M): Double solenoid valve (Ident code J): Designation "L"...
  • Page 83 5. Maintenance and conversion • Place the components on the front tie rod. Press the components down so that they snap into the tie rod. • Swing the components carefully backwards. Make sure there is sufficient space for the flat seals. •...
  • Page 84 5. Maintenance and conversion • Remove the self-adhesive flat seal from the recess. Use a screwdriver here to carefully loosen one cor- ner of the seal (see Fig. 5/4). Then carefully pull the seal away from the electrical connector plate. •...
  • Page 85 5. Maintenance and conversion 2. Fitting the CP terminal CP terminals with pneumatic multiple connector plate • Place the 3-seal and 4-seal strips in the recesses in the left or right-hand end plate. Press the 2-seal strips carefully into the threads of the work connec- tions.

  • Page 86: Conversion From Pushing To Locking Manual Override

    5. Maintenance and conversion 5.2 Conversion from pushing to locking manual override By removing a safety clip, you can convert your CP terminal from pushing to locking manual override. Pro- ceed as follows: If you do not wish to use the safety clip again: •...

  • Page 87: Conversion From Internal To External Pilot Air

    5. Maintenance and conversion 5.3 Conversion from internal to external pilot air By fitting the appropriate left and right-hand end plates you can convert your CP terminal to internal or external pilot air. PLEASE NOTE Mixed operation of the CP terminal with internal and external control air is not permitted.
  • Page 88 5. Maintenance and conversion PLEASE NOTE With end plates CPV..-EPL-PG (part no. 161 372 and 162 542) as well as with CPV..-EPR-PG (part no. 161 373 and 162 543), connection 12/14 is sea- led internally. All available end plate combinations are listed in the table below.
  • Page 89 5. Maintenance and conversion End plate pairs with external auxiliary pilot air Description for single tubing CPV..-EPL-E CPV..-EPR Connections only in left-hand end plate. Division into pressure zones not permitted. CPV..-EPL CPV..-EPR-E Connections only in right-hand end plate. Division into pressure zones not permitted.
  • Page 90 5. Maintenance and conversion Proceed as follows: • Loosen the electrical and pneumatic connections (see section "Removing components from valve loca- tions"). • Loosen the CP terminal from the fastening surface. Proceed in the reverse sequence to that described in the sections "Fitting onto a wall", "Fitting onto a hat rail"...
  • Page 91 5. Maintenance and conversion • Place the CP terminal on the right-hand end plate. Make sure that the tie rod, which has not yet been tightened, does not fall out of the CP terminal. • Remove the left-hand end plate from the CP termi- nal.

  • Page 92: Conversion From Individual To Central Tubing

    5. Maintenance and conversion 5.4 Conversion from individual to central tubing In order to convert your CP terminal from individual to central tubing with the pneumatic multiple connector plate, you will require the following: – the pneumatic multiple connector plate –...

  • Page 93: Converting The Cp Valve Terminal To Two Pressure Zones

    5. Maintenance and conversion 5.5 Converting the CP terminal to two pressure zones In order to convert your CP terminal to two pressure zones, you will require an isolating plate (to be ordered separately). Fit the isolating plate as described in the section "Fitting components in the valve locations".

  • Page 94: Converting The Cp Valve Terminal To Different Electrical Connections

    5. Maintenance and conversion 5.6 Converting the CP valve terminal to different electrical connections Due to the modular structure of the CP valve terminal, you can convert it to IC, MP, AS-i or CP connections. Proceed as follows: CP terminals with IC connection •...
  • Page 95 5. Maintenance and conversion CP terminals with MP, AS-i or CP connection • Loosen the 4 socket head screws of the connector plate. • Pull the connector plate carefully away from the connecting lugs of the pilot solenoid coils. MP, AS-i or CP connector plate: •...
  • Page 96 5. Maintenance and conversion 5-22 CPV... 9802...

  • Page 97: Technical Appendix

    A. Technical appendix Appendix A Technical appendix CPV... 9802...
  • Page 98 A. Technical appendix Contents Technical appendix Accessories......... A-3 Technical specifications .

  • Page 99: Accessories

    A. Technical appendix A.1 Accessories General CPV10/14 CPV18 Hat-rail mounting kit CPV10/14-VI-BG-NRH-35 CPV18-VI-BG-NRH-35 Wall mounting mkit CPV10/14-VI-BG-RWL CPV18-VI-BG-RW Identifier clip IBS6x10 IBS9x20 Manual override cover CPV..-VI-BZ-T... CPV18-VI-BZ-T... CP valve terminal with AS-i connection AS-i combi power unit ASI-CNT-115/230 V AC AS-i bus cable (yellow) ASI-1,5-Y-100 AS-i additional supply cable (black)

  • Page 100: Technical Specifications

    – operation - 5 to + 50 – medium - 5 to + 50 Protection class as per EN 60 529 IP 65 (with FESTO accessories cable) Relative humidity 90 % at 20 C or 40 % at 50 Corrosion protection...
  • Page 101 A. Technical appendix General Approximate weights (in kg) CPV10 CPV14 CPV18 Electrical connector plate with AS-i connection - on CP valve terminals with 2 valve locations 0.085 0.130 0.275 - on CP valve terminals with 4 valve locations 0.110 0.175 0.355 Electrical connector plate with CP connection - on CP valve terminals with 4 valve locations...
  • Page 102 3-5 drops per 1000 l of air consumed. Use here hydraulic oil of type DIN 51524-HL32. Observe the specifications on special oil for maintenance units in the Festo Pneumatics Catalogue. – In the case of CP valve terminals with internally...
  • Page 103 A. Technical appendix Pneumatik Rated flow CPV10 CPV14 CPV18 (without screw connectors) in [l/min] micro valves (CPV10), mini valves (CPV14) and midi valves (CPV18) of 11 ⇒2 or 1 ⇒ 4 1600 1400 (5/3-valve) of 2 ⇒3/5 or 4 ⇒3/5 1600 Valve switching times in ms CPC10...
  • Page 104 A. Technical appendix Electrical components (CP terminal with individual or CP connection) Electromagnetic compatibility of the CP terminal with CP connection Interference emission: Tested as per EN 55011, limit value class B Resistance to interference Tested as per EN 50082–2 Relay plate Consisting of 2 relay for controlling 2 electrically isolated outputs...

  • Page 105: Index

    A. Technical appendix A.3 Index Abbreviations ....... . XI Auxiliary pilot air external .
  • Page 106 A. Technical appendix Earthing the CP terminal ..... 3-11 Electromagnetic compatibility (EMC) ... . A-8 EMERGENCY STOP .
  • Page 107 A. Technical appendix Manual override conversion ......5-12 designs....... . . 4-5 Micro valves .
  • Page 108 A. Technical appendix Supply pressure with external auxiliary pilot air ....3-7 with internal auxiliary pilot air....3-6 Support rail.
  • Page 109 A. Technical appendix A-13 CPV... 9802...

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