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FLOE FULL LENGTH PONTOON BUNKS ASSEMBLY INSTRUCTIONS KIT P/N 511-02476-00 TOOLS REQUIRED -(2) 9/16” SOCKETS/ WRENCHES -3/4” SOCKET -TAPE MEASURE -TORQUE WRENCH *LIFT NOT INCLUDED BUNK/CRADLE PAD DISCLAIMER DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY RECOMMEND THAT YOU CONSULT WITH YOUR BOAT’S MANUFACTURER TO ENSURE THAT YOU ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY POTENTIAL DAMAGE.
BILL OF MATERIALS P/N 511-02480-00 BUNKS, FL VSD5000 PONTOON NUMBER PART NUMBER QTY. DESCRIPTION 001-70114-00 HHCS, 3/8-16 x 2 ¾” 18-8 ss 001-70115-00 HHCS, 3/8-16 x 3” 18-8 ss 001-70205-00 HHCS, ½-13 x 1” 18-8 ss 001-71022-00 FLAT WASHER, 1/2” SAE 18-8 ss 001-76349-00 NUT, 3/8-16 ALUM.
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STEP 1 SLIDE CLAMPS ONTO CRADLE BEAM WITH POCKETS FACING OUTWARDS (FIGURE 1.1). PLACE (2) 1/2” X 1” BOLTS AND (2) ½” WASHERS INTO EACH CLAMP WELDMENT POCKET (FIGURE 1.2). FIGURE 1.1 FIGURE 1.2 SHEET 3 OF 8...
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INSERT UPRIGHT TUBES INTO CLAMP WELDMENTS AND START (2) 1/2” NUTS PER POCKET ON BOLTS (FIGURE 1.3). ADJUST HEIGHT AND HAND TIGHTEN ONLY (FIGURE 1.4). FIGURE 1.3 BUNK/CRADLE PAD FIGURE 1.4 DISCLAIMER DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY RECOMMEND THAT YOU CONSULT WITH...
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ATTACH CLAMP WELDMENT TO CRADLE BEAM USING (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS. DO NOT TORQUE (FIGURE 1.5). FIGURE 1.5 SHEET 5 OF 8...
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STEP 2 PLACE BUNKS ONTO UPRIGHTS WITH PADS ANGLED TO CRADLE PONTOON (FIGURE 2.1) AND ATTACH USING (2) 3/8” X 3 3/4” BOLTS AND (2) 3/8” NUTS PER UPRIGHT (FIGURE 2.2). TORQUE TO 35 FT-LBS (FIGURE 2.3). FIGURE 2.1 FIGURE 2.2 FIGURE 2.3 SHEET 6 OF 8...
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FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON BUNKS (FIGURE 2.4). -THE WIDTH OF THE BUNKS SHOULD KEEP THE PONTOONS OFF THE CRADLE BEAMS. -THE BUNKS SHOULD BE KEPT AS LOW AS POSSIBLE (NOT QUITE TOUCHING THE CLAMP). -TO PLACE BUNKS, FIND CENTER BETWEEN PONTOONS AND CENTER OF THE BOAT FROM PONTOONS AND TRANSLATE MEASUREMENT TO CRADLE BEAM TO DETERMINE CENTER OF EACH PAIR OF BUNKS.