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FLOE PONTOON GUIDE-IN/BUNK VSD6000-8000 PONTOON ASSEMBLY INSTRUCTIONS KIT P/N 511-02484-00, 511-02485-00, 511-02486-00 TOOLS REQUIRED -(2) 9/16” SOCKET/WRENCH -15/16” SOCKET/WRENCH -TAPE MEASURE -TORQUE WRENCH -RECIPROCATING SAW OR EQUIVALENT WITH METAL BLADE (OPTIONAL, SEE SHEET 4 & 7) *LIFT NOT INCLUDED BUNK/CRADLE PAD DISCLAIMER DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY RECOMMEND THAT YOU CONSULT WITH YOUR BOAT’S MANUFACTURER TO...
BILL OF MATERIALS P/N 511-02484-00 GI/BUNK, VSD6500/8000 PONTOON – 22’ NUMBER PART NUMBER QTY. DESCRIPTION 001-70114-00 HHCS, 3/8-16 x 2 ¾” 18-8 ss 001-70119-00 HHCS, 3/8-16 x 4” 18-8 ss 001-70305-00 HHCS, 5/8-11 x 1” 18-8 ss 001-71025-00 FLAT WASHER, 5/8” SAE 18-8 ss 001-76349-00 NUT, 3/8-16 ALUM.
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BILL OF MATERIALS P/N 511-02485-00 GI/BUNK, PONTOON 16’ VSD6000-8000 P/N 511-02486-00 GI/BUNK, PONTOON 18’ VSD6000-8000 NUMBER PART NUMBER QTY. DESCRIPTION 001-70114-00 HHCS, 3/8-16 x 2 ¾” 18-8 ss 001-70119-00 HHCS, 3/8-16 x 4” 18-8 ss 001-70305-00 HHCS, 5/8-11 x 1” 18-8 ss 001-71025-00 FLAT WASHER, 5/8”...
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STEP 1 SLIDE CLAMPS TOGETHER (FIGURE 1.1) AND SLIDE PAIRS OVER CRADLE BEAM (FIGURE 1.2). PLACE (2) 5/8” X 1” BOLTS AND (2) ½” WASHERS INTO EACH CLAMP WELDMENT POCKET (FIGURE 1.3). FIGURE 1.1 FIGURE 1.2 FIGURE 1.3 SHEET 4 OF 12...
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INSERT UPRIGHT TUBES INTO CLAMP WELDMENTS AND ATTACH USING (2) 5/8” NUTS, HAND TIGHT ONLY (FIGURE 1.4). ADJUST HEIGHT AND TORQUE TO 70 FT-LBS (FIGURE 1.5). NOTE: UPRIGHTS MAY HAVE TO BE CUT TO ALLOW FULL TRAVEL OF CRADLE ONCE FINAL PLACEMENT IS ESTABLISHED.
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STEP 2 PLACE BUNKS ONTO UPRIGHTS (FIGURE 2.1) AND ATTACH USING (2) 3/8” X 3 3/4” BOLTS AND (2) 3/8” NUTS PER UPRIGHT (FIGURE 2.2). *111-00491-00 & FIGURE 2.1 111-00492-00 INCLUDED WITH 511-02484-00 (22’ PONTOON BUNKS/GUIDE INS) *111-00370-00 & 111-00371-00 INCLUDED WITH 511-02485-00 (16’...
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TORQUE NUTS TO 35 FT-LBS (FIGURE 2.3). FIGURE 2.3 ATTACH CLAMP WELDMENT TO CRADLE BEAM USING (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS (FIGURE 2.4). FIGURE 2.4 SHEET 7 OF 12...
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FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON BUNKS (FIGURE 2.5A & 2.5B). -THE WIDTH OF THE BUNKS SHOULD BE 1-2 INCHES LESS THAN THE DISTANCE BETWEEN THE PONTOONS. -TO SET BUNK HEIGHT, MEASURE FROM THE BOTTOM OF THE PONTOON DECK TO THE BOTTOM OF THE PONTOON, THEN ADD 1”...
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-WHEN ENTERING OR EXITING LIFT, THE TOP OF THE BUNKS SHOULD BE APPROXIMATELY 4 TO 5 ½ INCHES OUT OF THE WATER, DEPENDING ON BOAT AND AMOUNT OF DRAFT (FIGURE 2.5B). IMPORTANT: FAILURE TO SET BUNK HEIGHT CORRECTLY WILL RESULT IN DAMAGE TO BOAT, BUNKS, AND/OR LIFT.
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