BILL OF MATERIALS P/N 511-02477-00 BUNKS, FULL LEN. 8K PONTOON – 239.5” NUMBER PART NUMBER QTY. DESCRIPTION 001-70118-00 HHCS, 3/8-16 x 3 ¾” 18-8 ss 001-70119-00 HHCS, 3/8-16 x 4” 18-8 ss 001-70305-00 HHCS, 5/8-11 x 1” 18-8 ss 001-71025-00 FLAT WASHER, 5/8”...
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BILL OF MATERIALS P/N 511-02488-00 BUNKS, FULL LENGTH PONTOON 6-10K – 203.5” NUMBER PART NUMBER QTY. DESCRIPTION 001-70118-00 HHCS, 3/8-16 x 3 ¾” 18-8 ss 001-70119-00 HHCS, 3/8-16 x 4” 18-8 ss 001-70305-00 HHCS, 5/8-11 x 1” 18-8 ss 001-71025-00 FLAT WASHER, 5/8”...
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BILL OF MATERIALS P/N 511-02489-00 BUNKS, TRI-TOON ADD ON 6-10K - 203.5” NUMBER PART NUMBER QTY. DESCRIPTION 001-70118-00 HHCS, 3/8-16 x 3 ¾” 18-8 ss 001-70119-00 HHCS, 3/8-16 x 4” 18-8 ss 001-70305-00 HHCS, 5/8-11 x 1” 18-8 ss 001-71025-00 FLAT WASHER, 5/8”...
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STANDARD PONTOON INSTALLATION STEP 1 SLIDE CLAMPS TOGETHER (FIGURE 1.1) AND SLIDE PAIRS OVER CRADLE BEAM WITH POCKETS FACING OUTWARDS (FIGURE 1.2). NOTE: IF CRADLE BEAM WELDMENT IMPEDES BOLT PLACEMENT IN UPRIGHT CLAMPS, DRILL A 13/32” HOLE THROUGH THE 2” TUBES ON THE CRADLE BEAM (VSD10000 INSTALLATIONS ONLY (FIGURE 1.3).
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PLACE (2) 5/8” X 1” BOLTS AND (2) 5/8” WASHERS INTO EACH CLAMP WELDMENT POCKET (FIGURE 1.4). INSERT UPRIGHT TUBES INTO CLAMP WELDMENTS AND ATTACH (2) 5/8” NUTS PER POCKET ON BOLTS (FIGURE 1.5). FIGURE 1.4 FIGURE 1.5 SHEET 6 OF 16...
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ADJUST HEIGHT AND HAND TIGHTEN ONLY (FIGURE 1.6). ATTACH CLAMP WELDMENTS TO CRADLE BEAM USING (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS. DO NOT TORQUE (FIGURE 1.7). FIGURE 1.6 BUNK/CRADLE PAD DISCLAIMER DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY RECOMMEND THAT YOU CONSULT WITH YOUR BOAT’S MANUFACTURER TO ENSURE THAT YOU ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY POTENTIAL DAMAGE.
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STEP 2 PLACE BUNKS ONTO UPRIGHTS WITH PADS ANGLED TO CRADLE PONTOON (FIGURE 2.1). FOR VSD10000 INSTALLATIONS, THE OUTERMOST HOLE ON THE BUNKS IS USED, THE INNERMOST HOLE IS NOT (FIGURE 2.2). FOR VSD6500/8000 INSTALLATIONS, THE INNERMOST HOLE ON THE BUNKS IS USED, THE OUTERMOST HOLE IS NOT (FIGURE 2.2A).
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ATTACH USING (2) 3/8” X 3 3/4” BOLTS AND (2) 3/8” NUTS PER UPRIGHT (FIGURE 2.3). TORQUE TO 35 FT-LBS (FIGURE 2.4). FIGURE 2.3 FIGURE 2.4 SHEET 9 OF 16...
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FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON BUNKS (FIGURE 2.5). -THE WIDTH OF THE BUNKS SHOULD KEEP THE PONTOONS OFF THE CRADLE BEAMS. -THE BUNKS SHOULD BE KEPT AS LOW AS POSSIBLE (NOT QUITE TOUCHING THE CLAMP). -TO PLACE BUNKS, FIND CENTER BETWEEN PONTOONS AND CENTER OF THE BOAT FROM PONTOONS AND TRANSLATE MEASUREMENT TO CRADLE BEAM TO DETERMINE CENTER OF EACH PAIR OF BUNKS.
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TRI-TOON ADD-ON KIT INSTALLATION STEP 1 SLIDE CLAMPS TOGETHER (FIGURE 1.1) AND SLIDE PAIRS OVER CRADLE BEAM WITH POCKETS FACING OUTWARDS (FIGURE 1.2). NOTE: IF CRADLE BEAM WELDMENT IMPEDES BOLT PLACEMENT IN UPRIGHT CLAMPS, DRILL A 13/32” HOLE THROUGH THE 2” TUBES ON THE CRADLE BEAM (VSD10000 INSTALLATIONS ONLY (FIGURE 1.3).
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PLACE (2) 5/8” X 1” BOLTS AND (2) 5/8” WASHERS INTO EACH CLAMP WELDMENT POCKET (FIGURE 1.4). INSERT UPRIGHT TUBES INTO CLAMP WELDMENTS AND ATTACH (2) 5/8” NUTS PER POCKET ON BOLTS (FIGURE 1.5). FIGURE 1.4 FIGURE 1.5 SHEET 12 OF 16...
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ADJUST HEIGHT AND HAND TIGHTEN ONLY (FIGURE 1.6). ATTACH CLAMP WELDMENTS TO CRADLE BEAM USING (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS. DO NOT TORQUE (FIGURE 1.7). FIGURE 1.6 BUNK/CRADLE PAD DISCLAIMER DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY RECOMMEND THAT YOU CONSULT WITH YOUR BOAT’S MANUFACTURER TO INSURE THAT YOUR ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY POTENTIAL DAMAGE.
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STEP 2 PLACE BUNKS ONTO UPRIGHTS WITH PADS ANGLED TO CRADLE PONTOON (FIGURE 2.1). FOR VSD10000 INSTALLATIONS, THE OUTERMOST HOLE ON THE BUNKS IS USED, THE INNERMOST HOLE IS NOT (FIGURE 2.2). FOR VSD6500/8000 INSTALLATIONS, THE INNERMOST HOLE ON THE BUNKS IS USED, THE OUTERMOST HOLE IS NOT (FIGURE 2.2A).
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ATTACH USING (2) 3/8” X 3 3/4” BOLTS AND (2) 3/8” NUTS PER UPRIGHT (FIGURE 2.3). TORQUE TO 35 FT-LBS (FIGURE 2.4). FIGURE 2.3 FIGURE 2.4 SHEET 15 OF 16...
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FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON BUNKS (FIGURE 2.5). -THE WIDTH OF THE BUNKS SHOULD KEEP THE PONTOONS OFF THE CRADLE BEAMS. -THE BUNKS SHOULD BE KEPT AS LOW AS POSSIBLE (NOT QUITE TOUCHING THE CLAMP). -TO PLACE BUNKS, FIND CENTER BETWEEN PONTOONS AND CENTER OF THE BOAT FROM PONTOONS AND TRANSLATE MEASUREMENT TO CRADLE BEAM TO DETERMINE CENTER OF EACH PAIR OF BUNKS.
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