Floe VSD 5000 Assembly Instructions Manual
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Floe VSD 5000 Assembly Instructions Manual

Pontoon lift, p/n 511-50085-02 lift frame with patented easy level leg system
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FLOE VSD 5000 PONTOON LIFT
P/N 511-50085-02 LIFT FRAME
WITH PATENTED EASY LEVEL LEG SYSTEM
ASSEMBLY INSTRUCTIONS
Instruction P/N 611-50085-02
Issued 03/13/19
©Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55362
www.floeintl.com

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  • Page 1 FLOE VSD 5000 PONTOON LIFT P/N 511-50085-02 LIFT FRAME WITH PATENTED EASY LEVEL LEG SYSTEM ASSEMBLY INSTRUCTIONS ©Manufactured by: Floe International Inc. 48473 State Hwy. 65 McGregor, MN 55362 Instruction P/N 611-50085-02 www.floeintl.com Issued 03/13/19...
  • Page 2 Required Tools...
  • Page 3 Hardware Card Contents Card Contents (511-04255-00) Step Part Numbers Descriptions Torques 001-70215-00 HHCS, 1/2-13 x 3” ss 18-8 60 ft. lbs. 001-70217-00 HHCS, 1/2-13 x 3 1/2” ss 18-8 45 ft. lbs. 001-70210-00 HHCS, 1/2-13 x 1 3/4” ss 18-8 45 ft.
  • Page 4 continued Step Part Numbers Descriptions Torques 001-70211-00 HHCS, 1/2-13 x 2” ss 18-8 45 ft. lbs. 001-76072-00 NUT, 1/2-13 ALUMINUM NYLOCK 001-70227-00 HHCS, 1/2-13 x 7” ss 18-8 45 ft. lbs. 002-04140-00 HOLDER, CABLE 007-06201-00 SHEAVE, 3” FRONT CABLE ½” ID 001-70109-00 HHCS, 3/8-16 x 1 1/2”...
  • Page 5 Warnings IMPORTANT NOTE: DO NOT USE IMPACT WRENCH WHEN ADJUSTING THE EASY LEVEL LEGS Tips  Torque nuts to specification, not bolts.  Place parts and fasteners in designated locations prior to each step.  Before tightening fasteners to specified torque, ensure that the lift is square. ...
  • Page 6 Pre-Assembly Prep Lift Dimensions Length: 162” Width: 134 3/8” Height: 120” Work Space Level work space Allow space to organize parts Material Blocking may be anything 10”-15” in height. (5 gallon bucket, jack stands, blocks, saw horses) 4 (2 for each side) Purpose Blocking used to support lift during assembly steps 1 and 2...
  • Page 7 Contents for Step 1 NOTE (2) ½” Nylock Nuts and (2) ½” Washers are used in Step 6-D (24) 1/2” Alum. Nylock Nuts to attach lifting (2) 1/2 x 4” ss Bolts. cables to (2) ½” x 4” Bolts. (8) 1/2 x 3 1/2” ss Bolts NOTE (6) 1/2 x 3”...
  • Page 8 Assembly for Step 1 NOTE (2) ½” Nylock Nuts and (2) ½” Washers ARE NOT used for (2) ½” x 4” Bolts on corners A and D until Step 6-D.
  • Page 10 FRONT/REAR IMPORTANT NOTE: FRAME BEAMS MUST BE IN THIS ORIENTATION BEFORE CONTINUING. FRONT/REAR...
  • Page 11 Contents for Step 2 (4) 1/2” Alum. Nylock Nuts (4) 1/2 x 3 3/4” ss Bolts Torque to 25 ft. lbs.
  • Page 12 Assembly of Step 2 NOTE CARRIDGE BOLT HEADS MUST FACE INSIDE OF LIFT. NUTS MUST FACE OUTSIDE OF LIFT. NOTE WATER DEPTH STICKERS MUST FACE OUT ON FRONT AND REAR OF LIFT. 110-00000-00 (x4) SAND PAD WELDMENT...
  • Page 13 NOTE BUTT CORNER POST TAB UP TO FRAME CLAMP...
  • Page 14 NOTE THIS TORQUE SPECIFICATION APPLIES TO THE 3” BOLT (ABOVE 4” BOLT) BOLTS ON POST A AND POST D ONLY.
  • Page 15 Contents for Step 3 002-00002-00 BRACKET, UPPER V-BRACE – 4” 002-00001-00 BRACKET, UPPER LFTG/V-BRACE 002-04066-00 CLAMP, V-BRACE (R) 14.5” 002-04064-00 CLAMP, V-BRACE (L) 14.5” (4) 3/8 x 3 1/2” ss Bolts Torque to 35 ft. lbs. (4) 3/8 x 3” ss Bolts Torque to 35 ft. lbs. (8) 3/8”...
  • Page 16 Assembly of Step 3 002-04066-00 CLAMP, V-BRACE (R) 14.5” 002-04064-00 CLAMP, V- BRACE (L) NOTE 14.5” MARK CENTERLINE AS SHOWN NOTE MARK CENTERLINE AS SHOWN 002-04064-00 002-04066-00 V-BRACE CLAMP V-BRACE CLAMP (L) 14.5” (R) 14.5” INSIDE OF LIFT...
  • Page 18 Contents for Step 4 ASSEMBLY CAUTION NOTE Two people are required for assembly step 4 111-00412-01 ASS’Y, BALLSCREW TUBE. - 144.375” 111-04306-01 ASS’Y, BALL SCREW CLAMP – 3” POST (6) 3/8” Alum. Nylock Nuts (1) 3/8 x 7” ss Bolts Torque to 35 ft. lbs. (3) 3/8 x 4 1/2”...
  • Page 19 Assembly of Step 4 NOTE DO NOT ALLOW LEG TO FALL INSIDE CORNER POST. 111-04306-01 ASS’Y, BALL SCREW CLAMP – 3” POST NOTE MAKE SURE HOLES IN BALL SCREW ARE ALIGNED WITH HOLES IN CLAMP AND BEARING BLOCK.
  • Page 20 NOTE PULL CABLE OUT OF BALL SCREW TUBE PRIOR TO PLACING BETWEEN NOTE CORNER POSTS. MAKE SURE HOLES IN BALL SCREW ARE ALIGNED WITH HOLES IN CLAMP AND BEARING BLOCK.
  • Page 22 ASSEMBLY CAUTION NOTE CABLE MUST BE ABOVE BOLT AFTER ASSEMBLY...
  • Page 23 Contents for Step 5 (1) 1/2 x 1 3/4” ss Bolt Torque to 50 ft. lbs. (8) 1/2” Alum. Nuts (8) 1/2 x 1 1/2” ss Bolts Torque to 45 ft. lbs.
  • Page 24 Assembly of Step 5...
  • Page 25 NOTE LIFTING CABLE IN UPWARD DIRECTION IS PLACED ON MOTOR SIDE. LIFTING CABLE DOWNWARD DIRECTION IS PLACED ON LIFTING (OPPOSITE) SIDE.
  • Page 29 NOTE BETWEEN UHMW STRIP AND CORNER POST...
  • Page 30 TORQUE TO 50 ft. lbs. Note: Torque the lifting clamp while positioned on the end of the front cradle beam. Remove lifting clamp and allow it to unwind to a neutral position, then re-install clamp by turning it in the nearest direction to properly position clamp back onto the end of the front cradle beam.
  • Page 31 Contents for Step 6 007-06201-00 SHEAVE, 3” FRONT CABLE ½” ID 002-04140-00 HOLDER, CABLE NOTE Recall (2) ½” Nylock Nuts and (2) ½” Washers from Step 1. Torque to 60 Ft. Lbs. (4) 1/2 x 2” ss Bolts Torque to 45 ft. lbs. (5) 1/2”...
  • Page 32 Assembly of Step 6...
  • Page 33 NOTE Recall (2) ½” Nylock Nuts and (2) ½” Washers from Step 1. NOTE NOTE CHECK CHECK ASSEMBLY OF ASSEMBLY OF LIFT IF GAPS LIFT IF GAPS BETWEEN BETWEEN CRADLE BEAM CRADLE BEAM AND FRAME AND FRAME BEAM ARE BEAM ARE EXTREME.
  • Page 34 Step 7 The drive train (SOLD SEPARATELY) can now be attached to the lift. Note that the rigid coupler NOTE: on the drive train and ball screw mate together. Apply a generous amount of Anti-Seize from With the drive train being held in place, attach it the small packet included, to the inside of the to the lift using (4)3/8"...
  • Page 35 STEP 7 AC The drive train can now be connected to the power source. It is very important that this connection be made in accordance with State and Local Regulations. SEE WARNING:...
  • Page 36 Step 7 DC DC ONLY If you purchased the 24 Volt VSD Drive, attach the battery trays to the ball screw tube using (4) 3/8 x 5 1/2" bolts and nylock nuts. The offset side of the tray should go to the outside of lift to provide clearance for the inside of lift.
  • Page 37 Before installing cap on corner post, insert 1/2"x3/4" bolt through top hole with head inside post. If lift has canopy, discard 1/2 x 3/4 bolt that came with the ASC box. Remove nut from1/2x11/4" bolt holding canopy insert. Attach ASC box to bolt, install nut, torque to 60ft/lbs with canopy or a1/2 turn past snug for no canopy.
  • Page 38 VSD 5000 PONTOON BOAT LIFT (DC ONLY) 24 VOLT BATTERY CONNECTION DIAGRAM 1. Connect the red wire from the ASC to the positive post of one battery. Connect the red and black wire from the ASC to the negative post of the other battery 2.
  • Page 39 If either limit switch does not stop the lift check list to confirm proper operation. correctly, contact FLOE customer service and do not use the lift until the problem is corrected. 1. Raise the lift up to confirm operation of upper limit switch.
  • Page 40 VSD5000 PONTOON BILL OF MATERIALS 511-50085-02 Lift Frame VSD 5000 Pontoon 2019 PART NUMBER DESCRIPTION 001-16369-00 HHCS,3/4-16 x 4" Grade 5 Plain 001-23877-00 SHCS, 1/2-20 x 1 1/2" (Black) 001-26911-00 Pin, Dowel 3/16" x 7/8" 001-26969-00 Pin, Groove 5/32"x 1.125" Zinc 001-33092-00 Flat Washer, SAE 3/4"...
  • Page 41 VSD5000 PONTOON BILL OF MATERIALS PART NUMBER DESCRIPTION 001-74402-00 CB, 5/16-18 x 3 1/2 ss 18-8 001-76069-00 Flat Washer, 5/8 (Lift) Nylon 001-76071-00 NUT, NYLOCK 3/8-16 ALUM. 001-76072-00 NUT, NYLOCK 1/2-13 ALUM. 001-76073-00 Nut, Nylock 10-32 Alum 001-76350-00 Nut, 1/2-13 Alum 001-93524-00 Nut, Slotted M24 x 1.5 002-00001-00...
  • Page 42 VSD5000 PONTOON BILL OF MATERIALS PART NUMBER DESCRIPTION 007-05079-01 Screw, Bevel Gear Adjustment 007-05126-00 Fitting, Grease M8 x 1 (Flush) 007-05223-00 Coupler, Rigid .75x1.5x2 lg 007-05242-00 Key, 3/16" x 2" 007-06201-00 Sheave, 3" Front Cable 1/2" ID 007-07700-00 Spacer, 1.297" (Side Cradle) 007-07701-00 Spacer, 1.055"...
  • Page 43 SUB-ASSEMBLIES PART NUMBER DESCRIPTION 111-00234-01 Ass'y, Easy-Level Inner Leg V2000-VSD5K (Pont) 001-26911-00 Pin, Dowel 3/16" x 7/8" 001-26969-00 Pin, Groove 5/32"x 1.125" Zinc 001-71021-00 FLAT WASHER, 1/2" 18-8 SS 001-71024-00 Flat Washer, 5/8"x1.25"x.060 SS 001-76069-00 Flat Washer, 5/8 (Lift) Nylon 002-04314-00 Bracket, Level Leg - 2.563"...
  • Page 44 SUB-ASSEMBLIES PART NUMBER DESCRIPTION 111-00411-01 Ass'y, Canopy/Winch Insert 001-70207-00 HHCS, 1/2-13 x 1 1/4" 18-8 ss 001-71021-00 FLAT WASHER, 1/2" 18-8 SS 001-76072-00 NUT, NYLOCK 1/2-13 ALUM. 006-15022-00 Cap, Vinyl-Canopy/Winch Insert 911-14201-00 Canopy/Winch Insert, 38" PART NUMBER DESCRIPTION 111-00412-02 Ass'y, Ball Screw Tube-144.375" 001-16369-00 HHCS,3/4-16 x 4"...
  • Page 45 SUB-ASSEMBLIES PART NUMBER DESCRIPTION 100** 111-00418-02 Ass'y, Corner Post "B" VSD5000 001-70861-00 Nut, Nylock 5/16-18 - Alum 001-74402-00 CB, 5/16-18 x 3 1/2 ss 18-8 002-00070-00 Post, Corner "B" Motor Pontoon 92** 111-00234-01 Ass'y, Easy-Level Inner Leg V2000-VSD5K (Pont) 111-00411-01 Ass'y, Canopy/Winch Insert PART NUMBER DESCRIPTION...
  • Page 46 SUB-ASSEMBLIES PART NUMBER DESCRIPTION 103** 111-00431-02 Ass'y, Corner Post "A" Lifting 001-70817-00 Nut, 3/4-10 Jam ss 001-70861-00 Nut, Nylock 5/16-18 - Alum 001-74402-00 CB, 5/16-18 x 3 1/2 ss 18-8 002-00067-00 Post, Corner "A" Lifting VSD5000 002-04307-00 Clamp, Pulley (Outer) 3" Post 002-04308-00 Clamp, Pulley (Inner) 3"...
  • Page 47 VSD 5000 Pontoon Frame Exploded View A NOTE: ADDITIONAL VIEWS ON LIFT P/N 511-50085-02 FOLLOWING PAGES VIEW 5 VIEW 3 VIEW 2 VIEW 7 VIEW 6 VIEW 10 VIEW 4 VIEW 11 VIEW 8 VIEW 1 VIEW 9...
  • Page 48 VSD 5000 Pontoon Frame Exploded Views 1 & 2 LIFT P/N 511-50085-02 VIEW 1 VIEW 2...
  • Page 49 VSD 5000 Pontoon Frame Exploded Views 3-6 LIFT P/N 511-50085-02 VIEW 3 VIEW 4 VIEW 5 VIEW 6...
  • Page 50 VSD 5000 Pontoon Frame Exploded Views 7-10 LIFT P/N 511-50085-02 VIEW 7 VIEW 8 VIEW 10 VIEW 9...
  • Page 51 VSD 5000 Pontoon Frame Exploded View 11 LIFT P/N 511-50085-02 CORNER POSTS “A”, “B”, “C”, “D”...
  • Page 52 VSD 5000 Pontoon Frame Exploded View B NOTE: LIFT P/N 511-50085-02 ADDITIONAL VIEWS ON FOLLOWING PAGES VIEW 13 VIEW 12...
  • Page 53 VSD 5000 Pontoon Frame Exploded Views 12 & 13 LIFT P/N 511-50085-02 VIEW 12 NOTE (VIEW 13): CORNER “D” IS SHOWN. FOR CORNERS “B” & “C”, ITEMS 25, 27, 80, & 88 ARE EXEMPT (QUANTITY OF 1 PER CORNER). ITEM 54/104 IS REPLACED WITH ITEM 108.
  • Page 54 NOTES...
  • Page 55 NOTES...

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