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FLOE PONTOON GUIDE-IN/BUNK
V2600-VSD5000
ASSEMBLY INSTRUCTIONS
KIT P/N 511-02480-00, 511-02481-00, 511-02483-00 (VSD 5000 PONTOON)
DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY
RECOMMEND THAT YOU CONSULT WITH YOUR BOAT'S MANUFACTURER TO
ENSURE THAT YOUR ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY
INSTRUCTION P/N: 611-02475-00
RELEASED 12/18/20
BUNK/CRADLE PAD DISCLAIMER
POTENTIAL DAMAGE.
SHEET 1 OF 12
TOOLS REQUIRED
-(2) 9/16" SOCKETS/WRENCHES
-3/4" SOCKET/WRENCH
-TAPE MEASURE
-TORQUE WRENCH
-RECIPROCATING SAW OR
EQUIVALENT WITH METAL BLADE
(OPTIONAL, SEE SHEET 4 & 7)
*LIFT NOT INCLUDED
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55362
www.floeintl.com
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Summary of Contents for Floe V2600-VSD5000
- Page 1 FLOE PONTOON GUIDE-IN/BUNK V2600-VSD5000 ASSEMBLY INSTRUCTIONS KIT P/N 511-02480-00, 511-02481-00, 511-02483-00 (VSD 5000 PONTOON) TOOLS REQUIRED -(2) 9/16” SOCKETS/WRENCHES -3/4” SOCKET/WRENCH -TAPE MEASURE -TORQUE WRENCH -RECIPROCATING SAW OR EQUIVALENT WITH METAL BLADE (OPTIONAL, SEE SHEET 4 & 7) *LIFT NOT INCLUDED...
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Page 2: Bill Of Materials
BILL OF MATERIALS P/N 511-02480-00 GI/BUNK, PONTOON 16’ V3600-VSD5000 P/N 511-02481-00 GI/BUNK, PONTOON 18’ V3600-VSD5000 P/N 511-02483-00 GI/BUNK, PONTOON 20’ VSD5000 NUMBER PART NUMBER QTY. DESCRIPTION 001-70114-00 HHCS, 3/8-16 x 2 ¾” 18-8 ss 001-70115-00 HHCS, 3/8-16 x 3” 18-8 ss 001-70205-00 HHCS, ½”... - Page 3 BILL OF MATERIALS - BUNKS P/N 111-00370-00 ASS’Y, BUNK – PONTOON 192” (A) P/N 111-00371-00 ASS’Y, BUNK – PONTOON 192” (B) P/N 111-00385-00 ASS’Y, BUNK – PONTOON 216” (A) P/N 111-00386-00 ASS’Y, BUNK - PONTOON 216” (B) P/N 111-00413-00 ASS’Y, BUNK – PONTOON 240” (A) P/N 111-00414-00 ASS’Y, BUNK –...
- Page 4 EXPLODED VIEW - BUNKS SHEET 4 OF 12...
- Page 5 STEP 1 SLIDE CLAMPS TOGETHER (FIGURE 1.1) AND SLIDE PAIRS OVER CRADLE BEAM WITH POCKETS FACING OUTWARDS (FIGURE 1.2). PLACE (2) 5/8” X 1” BOLTS AND (2) ½” WASHERS INTO EACH POCKET (FIGURE 1.3). FIGURE 1.1 FIGURE 1.2 SHEET 5 OF 12...
- Page 6 INSERT BUNK SUPPORT TUBES INTO CLAMP WELDMENTS AND ATTACH USING (2) 5/8” NUTS, HAND TIGHT ONLY (FIGURE 1.3). ADJUST HEIGHT AND TORQUE TO 70 FT-LBS (FIGURE 1.4). FIGURE 1.3 BUNK/CRADLE FIGURE 1.4 PAD DISCLAIMER DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY RECOMMEND...
- Page 7 STEP 2 PLACE BUNKS ONTO UPRIGHTS (FIGURE 2.1) AND ATTACH USING (2) 3/8” X 3 3/4” BOLTS AND (2) 3/8” NUTS PER BUNK (FIGURE 2.2). *111-00370-00 & 111- FIGURE 00371-00 INCLUDED WITH 511-02480-00 (16’ PONTOON BUNKS/GUIDE-INS. *111-00385-00 & 111- 00386-00 INCLUDED WITH 511-02486-00 (18’...
- Page 8 TORQUE NUTS TO 35 FT-LBS (FIGURE 2.3). FIGURE 2.3 ATTACH CLAMP WELDMENTS TO CRADLE BEAM USING (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS (FIGURE 2.4). FIGURE 2.4 SHEET 8 OF 12...
- Page 9 FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON BUNKS (FIGURE 2.5A & 2.5B). -THE WIDTH OF THE BUNKS SHOULD BE 1-2 INCHES LESS THAN THE DISTANCE BETWEEN THE PONTOONS. -TO SET BUNK HEIGHT, MEASURE FROM THE BOTTOM OF THE PONTOON DECK TO THE BOTTOM OF THE PONTOON, THEN ADD 1”...
- Page 10 -WHEN ENTERING OR EXITING LIFT, THE TOP OF THE BUNKS SHOULD BE APPROXIMATELY 4 TO 5 ½ INCHES OUT OF THE WATER, DEPENDING ON BOAT AND AMOUNT OF DRAFT (FIGURE 2.5B). IMPORTANT: FAILURE TO SET BUNK HEIGHT CORRECTLY WILL RESULT IN DAMAGE TO BOAT, BUNKS, AND/OR LIFT.
- Page 11 NOTES SHEET 11 OF 12...
- Page 12 SHEET 12 OF 12...
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