Assembly Instructions – 40890 *PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, AND USING THIS PRODUCT* Warning Always check for wires, fuel tanks and lines, brake lines and other important vehicle functionality items prior to drilling and installing all products.
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Assembly Instructions – 40890 For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2...
Assembly Instructions – 40890 Step 1 – Determine Distance Between Feet • On the roof of the van, determine desired mounting locations. Measure between the locations. This distance will determine the distance between the cross bar assemblies of the rack. (Transit Roof Shown) Step 2 –...
Assembly Instructions – 40890 Step 3 – Assemble Rack • Assemble the rack as shown below. • Use the distances measured from step one to approximate where the cross bars should go. • Do not assemble any part of the rear roller bar assembly.
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Assembly Instructions – 40890 • Bolt front hoop to both side rails using 1/2" x 2-1/4” button head, 1/2" flat washer and a 1/2" nyloc nut. • Be sure to place BH-821 along the swage joint. • Repeat on both sides.
Assembly Instructions – 40890 Step 4 – Assemble Rear Roller Bar • Insert plastic bushings into the end of the roller bar as shown. • Bolt roller bar with bushings to the roller bar side assembly using 3/8” oversize washer and 3/8”...
Assembly Instructions – 40890 Step 5 – Install Wind Deflector • Place wind deflector along the front hoop. Some adjustment may be needed once vehicle is driven to minimize road noise. • Position clamp so it hooks in the slot of the wind deflector and goes around the front hoop.
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Assembly Instructions – 40890 Follow the mount kit instructions in the mount kit box to finish the installation. Some adjustment on the wind deflector may be needed after driving and evaluating the wind noise. GO BACK AND MAKE SURE ALL HARDWARE IS TIGHT...