Nussbaum UNI-LIFT 2500 Operating Instruction And Documentation
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Nussbaum UNI-LIFT 2500 Operating Instruction And Documentation

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UNI-LIFT 2500
Automotive-Lift date: 04/2006
Manual Datum: 24.04.2006
Operating Instruction and Documentation
Serial-number: ........................................
Retailer/Phone
Nußbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990
Fax: +49(0)7853/8787//E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de

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  • Page 1 UNI-LIFT 2500 Automotive-Lift date: 04/2006 Manual Datum: 24.04.2006 Operating Instruction and Documentation Serial-number: ........Retailer/Phone Nußbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990 Fax: +49(0)7853/8787//E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de...

  • Page 2: Table Of Contents

    Operating Instruction and Documentation UNI-LIFT 2500 Table of content Foreword ......................... 3 Record of installation ....................5 Record of handing over ................... 6 1.Introduction......................7 1.1 Installation and check of the automotive lift ............7 1.2 Information of Warning ..................7 2.Master document of the automotive lift ..............

  • Page 3: Foreword

    Operating Instruction and Documentation UNI-LIFT 2500 Foreword Products of Nußbaum are results of experience of many years. The high quality and the superior concept guarantee them reliability, a long lift time and the economic business. To avoid unnecessary damages and dangers, read the operating instruction attentive and observe the contents.
  • Page 4 Operating Instruction and Documentation UNI-LIFT 2500 Organising requirements The instructions for use are constantly to be kept at the place of operation being at hand at any time. In addition to the instructions for use rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and directed.

  • Page 5: Record Of Installation

    The copy remains in the manual. Otto Nußbaum Hebetechnik GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Record of installation The automotive lift UNI-LIFT 2500 with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started.

  • Page 6: Record Of Handing Over

    Operating Instruction and Documentation UNI-LIFT 2500 Record of handing over The automotive lift UNI-LIFT 2500 with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out from an erector of the lift-manufacturer or from a franchised dealer (competent person).

  • Page 7: Introduction

    Operating Instruction and Documentation UNI-LIFT 2500 1.Introduction The document ”Operating Instruction and Documentation” contains important information about installation, operation and maintenance of the lift. To furnish proof of the installation of the automotive lift the form ”Record of Installation” must be signed and returned to the manufacturer.

  • Page 8: Master Document Of The Automotive Lift

    D-77694 Kehl-Bodersweier 2.2 Application The automotive lift UNI-LIFT 2500 is a lifting mechanism for lifting motor vehicles with a laden weight of up to 2500 kg. The max. load distribution is 2:3 in or against drive-on direction. The automotive lift is only designed for servicing vehicles. It is not allowed to carry persons with the lift.

  • Page 9: Page For Notice

    Operating Instruction and Documentation UNI-LIFT 2500 2.5 Page for notice - 9 -...

  • Page 10: Technical Information

    Operating Instruction and Documentation UNI-LIFT 2500 3. Technical information 3.1 Technical ratings Capacity 2500 kg Load distribution max. 2:3 in or against drive-on direction Lifting time approx. 31 sec. with 1200 kg Lowering time approx. 26 sec. with 1200 kg...

  • Page 11: Data Sheet

    Operating Instruction and Documentation UNI-LIFT 2500 3.3 Data sheet - 11 -...

  • Page 12: Safety Regulations

    Operating Instruction and Documentation UNI-LIFT 2500 4. Safety regulations Observe during working with the automotive-lift the following regulation: (BGG945: Examination of automotive-lifts; BGR260 Working with automotive-lifts; Regulation for accident prevention (VBG14) . Especially the following regulations are very important: •...

  • Page 13: Lowering The Vehicle

    Operating Instruction and Documentation UNI-LIFT 2500 5.2 Lowering the vehicle • Lower the vehicle at the height for working or until the rails reach the lowest point; push the lever “lowering“. • If the lift is on the limit stop. Push the lever slowly on position “lowering“, otherwise the hose burst check valve can be closed and the lift does not lowered.

  • Page 14: Troubleshooting

    Operating Instruction and Documentation UNI-LIFT 2500 6. Troubleshooting If the lift does not work properly, the reason for this might be quite simple. Please check the lift for the potential reasons mentioned on the following pages. If the cause of...

  • Page 15: Emergency Lowering

    Operating Instruction and Documentation UNI-LIFT 2500 6.2 Emergency lowering A emergency lowering is an intervention into the control of the lift and can be planned only by experienced expert. The emergency lowering must be carried in this order. Otherwise a malfunction can lead it to damages or lead to danger for body and lives.

  • Page 16: Inspection And Maintenance

    Operating Instruction and Documentation UNI-LIFT 2500 7. Inspection and Maintenance Before conducting maintenance work, preparations must be made to ensure that during maintenance and repair work there is no risk to the safety of people working on or around the lift and also that there is no risk of damage to equipment being used on or around the lift.

  • Page 17: How Often Must The Lift Be Cleaned

    Operating Instruction and Documentation UNI-LIFT 2500 It is necessary to lubricate in regular intervals. In the case of usual use of the automotive-lift we recommend monthly lubrication intervals. In the case of strong demand of the automotive-lift the lubrication intervals must be shortened accordingly.

  • Page 18: Security Check

    Operating Instruction and Documentation UNI-LIFT 2500 A regular and appropriate maintenance practice will aid the preservation of the lift. No guarantees can be given when damage (egg rust or fading colour) is the direct result of poor maintenance and cleaning practice.

  • Page 19: Installation And Initiation

    Operating Instruction and Documentation UNI-LIFT 2500 9. Installation and Initiation Pic 6: 9.1 Regulations for the installation • The installation of the lift is performed by trained technicians of the manufacturer or its distribution partner. If the operator can provide trained mechanics, he can install the lift by himself.

  • Page 20: Initiation

    Operating Instruction and Documentation UNI-LIFT 2500 • Raise the UNI-LIFT to a height of 1500 mm. • Adjust the lift: first one base plate, than the second base plate. If there is an uneven floor even it with metal sheets. A continuous contact between the floor and the base plate must be guaranteed to avoid hollow spaces.
  • Page 21 Operating Instruction and Documentation UNI-LIFT 2500 • Loose the plug of the power supply. • Disconnect electrical wires, hydraulic hoses and air hoses. • If necessary use blind plugs to close the hoses. • Disconnect the power supply. • Transport the lift to its new place.
  • Page 22 1.25 SH-1.35SH , 2.30 TLS 1.20 SE 2.35 TS/TSA/TSK UNI-LIFT 3500 NT/CLT 2.32TSAP , 2.35TSAPH 2.32TTL , UNI-LIFT 2500 UNI-LIFT 3500 classic Dübel typ of dowel FH 15/50 B FH 18 x 100/100 B FH 24/100 B type de cheville...
  • Page 23 Operating Instruction and Documentation UNI-LIFT 2500 Pic. 7: choice of the dowel length without floor pavement or tile surface Table to pic. 7 Liebig-dowels Dowel type B20/75 B20/100 Drilling depth Min. anchorage depth Thickness of concrete Diameter of bore Thickness of the lift-pieces...
  • Page 24 Operating Instruction and Documentation UNI-LIFT 2500 Pic 8: choice of the dowel lengths ( without floor pavement or tile surface) Table to pic. 8 Liebig-dowels Type of dowels B20/100 B20/125 B20/135 B20/175 Drilling depth Min. anchorage depth Thickness of concrete...

  • Page 25: Initiation

    Operating Instruction and Documentation UNI-LIFT 2500 9.5 Initiation Before the initiation a security check must be carried out. Therefore use the form: First security check. If the lift is installed by a competent person, he or she is to perform the security check. If the operator installs the lift by him or herself, he or she must instruct a competent person to perform the security check.
  • Page 26 Operating Instruction and Documentation UNI-LIFT 2500 Pic. 9 back side of the operating unit 1 lever: “lifting“/“lowering“ 2 switch “motor on“ 3 pressure control valve 4 filling plug 5 equalisation lever (ball valve) 6 hydraulic pressure switch SL - tube “return in the tank“...

  • Page 27: First Security Check Before Installation

    Operating Instruction and Documentation UNI-LIFT 2500 First security check before installation Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering......

  • Page 28: Regular Security Check And Maintenance

    Operating Instruction and Documentation UNI-LIFT 2500 Regular security check and Maintenance Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering......
  • Page 29 Operating Instruction and Documentation UNI-LIFT 2500 Regular security check and maintenance Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering......
  • Page 30 Operating Instruction and Documentation UNI-LIFT 2500 Regular security check and maintenance Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering......
  • Page 31 Operating Instruction and Documentation UNI-LIFT 2500 Regular security check and maintenance Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering......
  • Page 32 Operating Instruction and Documentation UNI-LIFT 2500 Regular security check and maintenance Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering......
  • Page 33 Operating Instruction and Documentation UNI-LIFT 2500 Regular security check and maintenance Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering......
  • Page 34 Operating Instruction and Documentation UNI-LIFT 2500 Regular security check and maintenance Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering......
  • Page 35 Operating Instruction and Documentation UNI-LIFT 2500 Regular security check and maintenance Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering......

  • Page 36: Extraordinary Security Check

    Operating Instruction and Documentation UNI-LIFT 2500 Extraordinary security check Filling out and leave in this manual Serial-number:____________________________ defect veri- Kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Designation lifting/lowering................

  • Page 37: Electrical Diagram Drawing

    Operating Instruction and Documentation UNI-LIFT 2500 Electrical diagram drawing - 37 -...
  • Page 38 Operating Instruction and Documentation UNI-LIFT 2500 - 38 -...
  • Page 39 Operating Instruction and Documentation UNI-LIFT 2500 - 39 -...
  • Page 40 Operating Instruction and Documentation UNI-LIFT 2500 - 40 -...
  • Page 41 Operating Instruction and Documentation UNI-LIFT 2500 - 41 -...
  • Page 42 Operating Instruction and Documentation UNI-LIFT 2500 - 42 -...
  • Page 43 Operating Instruction and Documentation UNI-LIFT 2500 - 43 -...

  • Page 44: Hydraulic Diagram Drawing

    Operating Instruction and Documentation UNI-LIFT 2500 Hydraulic diagram drawing - 44 -...
  • Page 45 Operating Instruction and Documentation UNI-LIFT 2500 Hydraulic parts list oil tank oil level gauge motor 400 V; 50 Hz; 3 kW gear pump 3ccm/revolution oil filter hydraulic block pressure relief valve 4/3 way-valve holding valve 0.10 screen 0.11 hydraulic pressure switch 0.12 screen...

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