Nussbaum SPL 4000 Operating Instruction And Documentation
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Nussbaum SPL 4000 Operating Instruction And Documentation

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SPL 4000(SPL2.40)
Automotive Lift date: 07/2005
Manual date: 04.12.2007
Operating instruction and documentation
Serial-number:..............................................
Otto Nußbaum GmbH & Co. KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990
Fax: +49(0)7853/8787//E-Mail:info@nussbaum-lifts.de//http://www.nussbaum-lifts.de
Retailer address / phone

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Summary of Contents for Nussbaum SPL 4000

  • Page 1 SPL 4000(SPL2.40) Automotive Lift date: 07/2005 Manual date: 04.12.2007 Operating instruction and documentation Serial-number:..........Retailer address / phone Otto Nußbaum GmbH & Co. KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990 Fax: +49(0)7853/8787//E-Mail:info@nussbaum-lifts.de//http://www.nussbaum-lifts.de...

  • Page 2: Table Of Contents

    Operating Instruction and Documentation SPL 4000 Contents Foreword ......................... 3 Record of installation ....................5 Record of handing over ................... 6 1.1 Installation and check of the automotive lift ............7 1.2 Information of Warning ..................7 2 Master document of the automotive lift............... 8 2.1 Lift–manufacturer....................

  • Page 3: Foreword

    Operating Instruction and Documentation SPL 4000 Foreword Nußbaum-Lifts are a result of long-standing experiences. The high quality and the superior concept guarantee them reliability, a long lift time and the economic business. To avoid unnecessary damages and dangers, read the operating instruction attentive and observe the contents.
  • Page 4 Operating Instruction and Documentation SPL 4000 Organising requirements The instructions for use are constantly to be kept at the place of operation being at hand at any time. In addition to the instructions for use rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and directed.

  • Page 5: Record Of Installation

    Operating Instruction and Documentation SPL 4000 Filling out and undersigned and copying this sheet and send the original to the lift manufacturer. The copy remains in the manual. Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Record of installation The automotive lift with the serial number:..........

  • Page 6: Record Of Handing Over

    Operating Instruction and Documentation SPL 4000 Record of handing over The automotive lift SPL 4000 with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out from an erector of the lift-manufacturer or from a franchised dealer (competent person).

  • Page 7: Installation And Check Of The Automotive Lift

    Operating Instruction and Documentation SPL 4000 1 Introduction The document ”Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the automotive lift. To furnish proof of installation of the automotive lift the form ”Record of Installation” must be signed and returned to the manufacturer.

  • Page 8: Master Document Of The Automotive Lift

    Korker Straße 24 D-77694 Kehl-Bodersweier 2.2 Application The automotive lift SPL 4000 is a lifting mechanism for lifting motor vehicles with a laden weight of up to 4000 kg. The max. Load distribution is 2:1 in or against drive-on direction.

  • Page 9: Attestation Of Conformity

    Operating Instruction and Documentation SPL 4000 2.5 Attestation of conformity - 9 -...

  • Page 10: Technical Information

    Operating Instruction and Documentation SPL 4000 3 Technical Information 3.1 Technical ratings Capacity 4000 kg / 9000 lbs Load distribution max. 2:1 in or against the drive on direction Lifting time approx. 55 sec Lowering time according to the position of the lever Lifting height max.1820 mm long/1740mm short...

  • Page 11: Data Sheet 4090 Mm (With Extension)

    Operating Instruction and Documentation SPL 4000 3.3 Data sheet 4090 mm (with extension) - 11 -...

  • Page 12: Data Sheet (3650 Mm)

    Operating Instruction and Documentation SPL 4000 3.3.1 Data sheet (3650 mm) - 12 -...

  • Page 13: Foundation Diagram

    Operating Instruction and Documentation SPL 4000 3.4 Foundation diagram 200mm - 13 -...

  • Page 14: Electrical Diagram Drawing (Standard 3X400V)

    Operating Instruction and Documentation SPL 4000 3.5 Electrical diagram drawing (Standard 3x400V) - 14 -...

  • Page 15: Instruction For Assembly To The Change Of 3X400V On 3X230V

    995205 + 9950189 3.6 Instruction for assembly to the change of 3x400V on 3x230V SPL 4000- hydraulic unit with option: We point out that reconnection may be accomplished only by an electrical specialist! 1. The controller housing is from the aggregate to loose (1 screws). The front cover is to be removed.
  • Page 16 Operating Instruction and Documentation SPL 4000 - 16 -...
  • Page 17 Operating Instruction and Documentation SPL 4000 3.7 Hydraulic diagram drawing Hydraulic parts list Oil tank motor 992463 gear pump 1BK7D6.7Q Oil filter 980012 Oil level gauge 980098 Hydraulic block 230SPL01053 Holding valve 980480 Pressure relief valve 232NSTL02082 Ball valve 1BKHDN8/10L 1.0 Hydraulic cylinder...

  • Page 18: Safety Regulations

    Operating Instruction and Documentation SPL 4000 4 Safety regulations If you use the automotive lift, the German following regulations are to be considered: BGG945: Examine of automotive-lifts; BGR500 Using automotive-lifts; (VBG14). Especially the following regulations are very important: • The laden weight of the lifted vehicle must not exceed 4000 kg for the automotive lift.

  • Page 19: Lifting The Vehicle

    Operating Instruction and Documentation SPL 4000 5.1 Lifting the vehicle • Drive the vehicle onto the middle of the lift. • Secure the vehicle from rolling, put into gear, and apply the hand brake. • Before positioning the arms under the vehicle, press the button; “unlocking the arms” and the pneumatic safety device will open.

  • Page 20: Troubleshooting

    Operating Instruction and Documentation SPL 4000 6 Troubleshooting If the lift does not work properly, the reason might be quite simple. Please check the lift for the potential reasons mentioned on the following pages. If the cause of trouble still cannot be found, please call technical service.

  • Page 21: Emergency Lowering

    Operating Instruction and Documentation SPL 4000 6.2 Emergency lowering A emergency lowering is an intervention into the control of the lift and can be planned only by experienced expert. The emergency lowering must be carried in this order. Otherwise a malfunction can lead it to damages or lead to danger for body and lives.
  • Page 22 Operating Instruction and Documentation SPL 4000 • Check the hydraulic hoses for leakage. • Check the condition of ropes. If torn wires are discovered, the complete rope set must be changed. • Check all welded joints for cracks on the automotive-lift.

  • Page 23: Cleaning Of The Automotive Lift

    Operating Instruction and Documentation SPL 4000 7.2 Cleaning of the automotive lift A regular and appropriate maintenance served the preservation of the lift. It can be a prerequisite for claims at possible corrosion. The best protection for the lift is the regular cleaning of dirt of all manner.

  • Page 24: Installation And Initiation

    Operating Instruction and Documentation SPL 4000 After the construction of the lift has been changed (changing the lifting height or capacity for example) and after serious maintenance works (welding on carrying parts) an extraordinary security check must be performed by an expert.
  • Page 25 Operating Instruction and Documentation SPL 4000 recommend LIEBIG safety dowels or equal dowels of another manufacturer but pay-attention their regulation, with min. 200 mm concrete-thickness and a concrete-quality of min.C20/25, Before doweling check concrete floor with quality C20/25 if the concrete floor goes to the top edge of the floor.

  • Page 26: Deaerate The Hydraulic-System

    Operating Instruction and Documentation SPL 4000 until oil comes out of the loosen threaded joint at the topside of opposite column. • Fasten the threaded joint at the top of opposite column. • Load this carriage which has got a higher position (stand on it) and press simultaneously the button „Lifting“...

  • Page 27: Initiation

    Operating Instruction and Documentation SPL 4000 9.4 Initiation Before the initiation a security check must be performed. Therefore use form: First security check. If the lift is installed by a competent person, he will perform this security check. If the operator installs the lift by himself, he has to instruct a competent person to perform the security check.
  • Page 28 Operating Instruction and Documentation SPL 4000 Liebig-dowels Dowel type BM12-20/80/40 Drilling depth a 100 Min. anchorage depth b 80 Thickness of concrete c min.160 Diameter of bore d 20 Thickness of the lift-pieces e 0-40 Number of dowels Starting torque (*) minimum thickness of concrete by using the mentioned dowels.
  • Page 29 Operating Instruction and Documentation SPL 4000 Liebig-dowels Dowel type BM12-20/80/65 BM12-25/80/100 BM12-20/80/140 Drilling depth Min. anchorage depth Thickness of concrete min.160(*) min.160(*) min.160(*) Diameter of bore Thickness of the lift-pieces 40-65 65-100 100-140 Number of dowels Starting torque 70 Nm...

  • Page 30: First Security Check Before Installation

    Operating Instruction and Documentation SPL 4000 First security check before installation Serial-number:_______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Sticker capacity…….................... Designation lifting/lowering......

  • Page 31: Regular Security Check And Maintenance

    Operating Instruction and Documentation SPL 4000 Regular security check and maintenance Serial-number:_______________ Serial-number:_______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Sticker capacity……....................
  • Page 32 Operating Instruction and Documentation SPL 4000 Regular security check and maintenance Serial-number:_______________ Serial-number:_______________ Serial-number:_______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Sticker capacity……..........
  • Page 33 Operating Instruction and Documentation SPL 4000 Regular security check and maintenance Serial-number:_______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Sticker capacity…….................... Designation lifting/lowering......
  • Page 34 Operating Instruction and Documentation SPL 4000 Regular security check and maintenance Serial-number:_______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Sticker capacity…….................... Designation lifting/lowering......
  • Page 35 Operating Instruction and Documentation SPL 4000 Regular security check and maintenance Serial-number:_______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Sticker capacity…….................... Designation lifting/lowering......
  • Page 36 Operating Instruction and Documentation SPL 4000 Regular security check and maintenance Serial-number:_______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Sticker capacity…….................... Designation lifting/lowering......
  • Page 37 Operating Instruction and Documentation SPL 4000 Regular security check and maintenance Serial-number:_______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Sticker capacity…….................... Designation lifting/lowering......

  • Page 38: Extraordinary Security Check

    Operating Instruction and Documentation SPL 4000 Extraordinary security check Serial-number:_______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Sticker capacity…….................... Designation lifting/lowering................

This manual is also suitable for:

Spl2.40

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